CN220699969U - Manufacturing template for prefabricated edge component of L-shaped shear wall - Google Patents
Manufacturing template for prefabricated edge component of L-shaped shear wall Download PDFInfo
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- CN220699969U CN220699969U CN202321833148.4U CN202321833148U CN220699969U CN 220699969 U CN220699969 U CN 220699969U CN 202321833148 U CN202321833148 U CN 202321833148U CN 220699969 U CN220699969 U CN 220699969U
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Abstract
The utility model discloses a manufacturing template of an L-shaped shear wall prefabricated edge component, which relates to the technical field of prefabricated components of an assembled concrete structure, and comprises the following components: the support, the L-shaped longitudinal inner plate, two L-shaped transverse beams, the longitudinal outer plate and the two longitudinal beams, wherein the edges of the two ends of the L-shaped longitudinal inner plate are used for being detachably and fixedly connected with the top and the side parts of the support; edges of the inner sides of the two L-shaped transverse beams are respectively connected with the support and the L-shaped longitudinal inner plate, and clamping interfaces are arranged at two ends of the L-shaped transverse beams; edges at two ends of the longitudinal outer plate are detachably and fixedly connected with vertical edges at the outer sides of the two L-shaped transverse beams respectively; the longitudinal beam comprises an inner module and an outer module, wherein two ends of the outer module can be detachably and fixedly connected with the end parts of the same side of the two L-shaped transverse beams, the outer module is provided with an inserting protrusion for inserting and plugging an opening of the clamping interface, an inserting hole for the inner module to extend into a pouring area of a component is formed between the inserting protrusion and the opening bottom of the clamping interface, the structure is simple, and the cost is saved.
Description
Technical Field
The utility model relates to the technical field of prefabricated components of assembled concrete structures, in particular to a manufacturing template of prefabricated edge components of an L-shaped shear wall.
Background
In recent years, the proportion of applications of fabricated buildings in nationwide areas is increasing. However, in the existing pushing process of the fabricated building, there are a plurality of problems, such as low on-site assembly degree and large wet workload. The main reason is that the edge component of the concrete shear wall structure is difficult to realize industrial production. Aiming at the prefabricated edge component structure of the L-shaped concrete shear wall, grooves are arranged at two ends of the prefabricated edge component structure to realize connection with adjacent walls, the structure that the opening directions of the grooves are in different planes is difficult to realize in a flat die production process, and vertical die production is usually selected, for example, the patent number of CN202110435718.3 is published in the patent entitled "L-shaped and T-shaped prefabricated hollow shear wall plate vertical die production equipment and working method", a vertical die production template is disclosed, the structure is complex, and the die cost is high.
Therefore, there is a need for an L-shaped flat mold production mold capable of realizing flat mold production of prefabricated edge members of a shear wall structure with grooves on both sides.
Disclosure of Invention
The utility model aims to provide a manufacturing template for an L-shaped shear wall prefabricated edge component, which solves the problems in the prior art, and has the advantages of simple structure and cost saving.
In order to achieve the above object, the present utility model provides the following solutions:
the utility model provides a manufacturing template of an L-shaped shear wall prefabricated edge component, which comprises the following components: the support comprises a support, an L-shaped longitudinal inner plate, two L-shaped transverse beams, a longitudinal outer plate and two longitudinal beams, wherein edges at two ends of the L-shaped longitudinal inner plate are used for being detachably and fixedly connected with the top and the side parts of the support; the two L-shaped transverse beams are arranged in parallel, edges of the inner sides of the two L-shaped transverse beams are detachably and fixedly connected with the two ends of the support and the L-shaped longitudinal inner plate respectively, and clamping interfaces are arranged at the two ends of the L-shaped transverse beams; edges at two ends of the longitudinal outer plate are detachably and fixedly connected with vertical edges at the outer sides of the two L-shaped transverse beams respectively; the longitudinal beam comprises an inner module and an outer module, two ends of the outer module can be detachably and fixedly connected with the end parts of the same side of the L-shaped transverse beam, a component pouring area is formed by surrounding the longitudinal beam, the L-shaped transverse beam, the L-shaped longitudinal inner plate and the longitudinal outer plate, an inserting protrusion for inserting and plugging an opening of the clamping interface is arranged on the outer module, and an inserting hole for the inner module to extend into the component pouring area is formed between the inserting protrusion and the bottom of the clamping interface.
Preferably, the cross section of the inner module is rectangular.
Preferably, the inner module comprises a first block and a second block, the end part of the first block is provided with a connecting protrusion, the end part of the second block is provided with a connecting groove, and the connecting protrusion of the first block is used for being inserted into the connecting groove of the second block so that the first block and the second block are fixedly connected.
Preferably, the inserting protrusion is provided with a mounting groove for clamping the end part of the rectangular transverse bar and a clamping groove for clamping the rectangular stirrup.
Preferably, the longitudinal beam further comprises two connecting plates arranged at two ends, and the two ends of each connecting plate are connected with the inner module and the outer module through bolts respectively.
Preferably, the device further comprises a top connecting piece, a first mounting plate is arranged on the inner side edge of the L-shaped transverse beam, a second mounting plate is arranged on the vertical edge of the outer side of the L-shaped transverse beam, a third mounting plate is arranged on the horizontal edge of the outer side of the L-shaped transverse beam, the first mounting plate is used for being connected with the L-shaped longitudinal inner plate, the support and the longitudinal beam through bolts, the second mounting plate is used for being connected with the longitudinal outer plate through bolts, and the tops of the third mounting plate and the longitudinal beam are respectively connected with the top connecting piece through bolts.
Preferably, the back side of the L-shaped transverse beam is provided with a plurality of first reinforcing ribs.
Preferably, the outer module further comprises a box module with an opening at one side, and the plug-in protrusion is connected to one side, far away from the opening, of the box module through a bolt.
Preferably, a plurality of second reinforcing ribs are provided inside the box module.
Preferably, the support is a hollow frame support.
Compared with the prior art, the utility model has the following technical effects:
the utility model provides a manufacturing template of an L-shaped shear wall prefabricated edge component, which is characterized in that an L-shaped longitudinal inner plate is connected to a support, two ends of the L-shaped longitudinal inner plate are respectively connected with an L-shaped transverse beam, then a longitudinal outer plate is connected to the outer vertical edge of the L-shaped transverse beam, then the opening of a clamping interface of the L-shaped transverse beam is plugged by a plugging bulge of an outer module, and finally an inner module is inserted from one plugging hole and extends out from the other plugging hole to complete the assembly of the template.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of a manufacturing template for an L-shaped shear wall prefabricated edge member provided by the utility model;
FIG. 2 is a schematic structural view of a support in a manufacturing template of an L-shaped shear wall prefabricated edge component;
FIG. 3 is a schematic structural view of an L-shaped transverse beam in a template for manufacturing an L-shaped shear wall prefabricated edge member;
FIG. 4 is a schematic structural view of an L-shaped longitudinal inner plate and a longitudinal outer plate in a manufacturing template of an L-shaped shear wall prefabricated edge member;
FIG. 5 is a schematic view of a longitudinal beam in a template for fabricating an L-shaped shear wall prefabricated edge member;
FIG. 6 is a schematic structural view of a box module in a template for fabricating an L-shaped shear wall prefabricated edge member provided by the utility model;
FIG. 7 is a schematic diagram of a structure of a plugging protrusion in a manufacturing template of an L-shaped shear wall prefabricated edge component;
FIG. 8 is a schematic structural view of an inner module in a template for manufacturing an L-shaped shear wall prefabricated edge member;
FIG. 9 is a schematic structural view of a connecting plate in a template for manufacturing an L-shaped shear wall prefabricated edge member;
in the figure: 1. a support; 2. an L-shaped longitudinal inner plate; 3. an L-shaped transverse beam; 31. a first mounting plate; 32. a second mounting plate; 33. a third mounting plate; 34. a first reinforcing rib; 35. a card interface; 4. a longitudinal outer plate; 5. a longitudinal beam; 51. an outer module; 511. a box module; 5111. a second reinforcing rib; 512. inserting the bulge; 5121. a mounting groove; 5122. a clamping groove; 52. an inner module; 521. a first block; 5211. a connection protrusion; 522. a second block; 5221. a connection groove; 53. a connecting plate; 6. a top connector; 61. and (5) hanging rings.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model aims to provide a manufacturing template for an L-shaped shear wall prefabricated edge component, which solves the problems in the prior art, and has the advantages of simple structure and cost saving.
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.
Example 1
The embodiment provides a manufacturing template of an L-shaped shear wall prefabricated edge member, as shown in fig. 1 to 9, including: the edges of the two ends of the support 1, the L-shaped longitudinal inner plate 2, the two L-shaped transverse beams 3, the longitudinal outer plate 4 and the two longitudinal beams 5,L type longitudinal inner plate 2 are used for being detachably and fixedly connected with the top and the side of the support 1; the two L-shaped transverse beams 3 are arranged in parallel, edges of the inner sides of the two L-shaped transverse beams 3 are detachably and fixedly connected with two ends of the support 1 and the L-shaped longitudinal inner plate 2 respectively, and two ends of the L-shaped transverse beams 3 are provided with clamping ports 35; the edges of the two ends of the longitudinal outer plate 4 are detachably and fixedly connected with the vertical edges of the outer sides of the two L-shaped transverse beams 3 respectively; the longitudinal beam 5 comprises an inner module 52 and an outer module 51, two ends of the outer module 51 can be detachably and fixedly connected to the ends of the same sides of the two L-shaped transverse beams 3, the two longitudinal beams 5, the two L-shaped transverse beams 3, the L-shaped longitudinal inner plate 2 and the longitudinal outer plate 4 enclose a component pouring area, an inserting protrusion 512 for inserting and plugging an opening of the clamping interface 35 is arranged on the outer module 51, an inserting hole for the inner module 52 to extend into the component pouring area is formed between the inserting protrusion 512 and the bottom of the clamping interface 35, the L-shaped longitudinal inner plate 2 is connected to the support 1, two ends of the L-shaped longitudinal inner plate 2 are respectively connected with the L-shaped transverse beams 3, then the longitudinal outer plate 4 is connected to the outer vertical edge of the L-shaped transverse beams 3, the inserting protrusion 512 of the outer module 51 is used for plugging the opening of the clamping interface 35, and finally the inner module 52 is inserted from one inserting hole and extends from the other inserting hole to complete the assembly of the template, so that the structure is simple, the assembly is convenient, and the cost is saved.
In a preferred embodiment of the present utility model, the cross section of the inner mold 52 is rectangular, and a rectangular groove can be formed at the position where the inner mold 52 is placed.
In a preferred aspect of the present embodiment, the inner module 52 includes a first block 521 and a second block 522, the end of the first block 521 is provided with a connection protrusion 5211, the end of the second block 522 is provided with a connection groove 5221, and the connection protrusion 5211 of the first block 521 is used to be inserted into the connection groove 5221 of the second block 522 to connect and fix the first block 521 and the second block 522, which is simple in structure, and can be inserted into the first block 521 and the second block 522 from both sides, respectively, thereby facilitating the installation and removal of the inner module 52.
In a preferred embodiment of this embodiment, the plugging protrusion 512 is provided with a mounting groove 5121 for clamping the end of the rectangular transverse bar and a clamping groove 5122 for clamping the rectangular stirrup, the clamping groove 5122 and the mounting groove 5121 are a group, and the plugging protrusion 512 is provided with a plurality of groups of clamping grooves 5122 and mounting grooves 5121. The mounting groove 5121 is used for joint rectangle transverse reinforcement tip to can replace the horizontal reinforcing bar into the rectangle transverse reinforcement, compare in horizontal reinforcing bar, the rectangle transverse reinforcement can encircle longitudinal reinforcement, can effectively improve the wholeness of steel reinforcement cage after the ligature. The clamping groove 5122 is used for clamping the end parts of the rectangular stirrups, and the strength of the side grooves of the shear wall can be improved by a plurality of rectangular stirrups in later pouring.
In a preferred solution of this embodiment, the longitudinal beam 5 further includes two connection plates 53 provided at two ends, and two ends of the connection plates 53 are connected to the inner module 52 and the outer module 51 by bolts, respectively, so that the structure is simple, and the fixing of the inner module 52 is achieved.
In a preferred scheme of this embodiment, still include top connecting piece 6, the inboard border of L type transverse beam 3 is provided with first mounting panel 31, the vertical border outside L type transverse beam 3 all is provided with second mounting panel 32, the horizontal border outside L type transverse beam 3 is provided with third mounting panel 33, first mounting panel 31 is used for passing through bolted connection with L type longitudinal inner panel 2, support 1 and longitudinal beam 5, second mounting panel 32 is used for passing through bolted connection with longitudinal outer panel 4, the top of third mounting panel 33 and longitudinal beam 5 all passes through bolted connection through top connecting piece 6 respectively, the top of top connecting piece 6 is provided with a plurality of rings 61, simple structure, the setting of first mounting panel 31, second mounting panel 32 and third mounting panel 33 is convenient to be connected through the bolt with other parts.
In a preferred scheme of the embodiment, a plurality of first reinforcing ribs 34 are arranged on the back side of the L-shaped transverse beam 3, so that the deformation resistance of the L-shaped transverse beam 3 is improved, and the forming quality of the member is ensured.
In a preferred scheme of this embodiment, outer module 51 still includes one side open-ended box module 511, and grafting arch 512 is kept away from open-ended one side in box module 511 through bolted connection, sets up outer module 51 into hollow box module 511, can effectively reduce prefabricated template holistic weight, conveniently carries and equipment.
In a preferred embodiment of the present embodiment, a plurality of second reinforcing ribs 5111 are provided inside the box module 511 to enhance the structural performance of the outer module 51.
In a preferred scheme of this embodiment, support 1 is hollow frame support 1, sets up support 1 into hollow frame support 1, can effectively reduce prefabricated template holistic weight, conveniently carries and equipment.
In a preferred version of this embodiment, the longitudinal outer plate 4 is provided with a plurality of through holes through which the hoisting bolts embedded in the prefabricated member pass.
Example two
The embodiment provides a manufacturing method of an L-shaped shear wall prefabricated edge component,
firstly, connecting an L-shaped longitudinal inner plate 2 on a support 1, respectively connecting an L-shaped transverse beam 3 at two ends of the L-shaped longitudinal inner plate 2, then connecting a longitudinal outer plate 4 on the outer vertical edge of the L-shaped transverse beam 3, respectively inserting protrusions 512 of two outer modules 51 into clamping interfaces 35 at two ends of the L-shaped transverse beam 3, and then fixing the outer modules 51 and the L-shaped transverse beam 3; then, arranging a reinforcement cage formed by transverse reinforcement and longitudinal reinforcement in a member pouring area formed by the outer module 51, the L-shaped transverse beam 3, the L-shaped longitudinal inner plate 2 and the longitudinal outer plate 4; then the inner module 52 is mounted on the two L-shaped transverse beams 3 through the inserting holes, and the inner module 52 and the outer module 51 are connected through the connecting plates 53; then, pouring concrete into the member pouring area; then, after autoclaved curing, the connecting plate 53 is removed, the outer module 51 is removed from the two L-shaped transverse beams 3, at the moment, a certain movable space is reserved in the inner module 52 in the clamping interface 35, the inner module 52 is slightly knocked towards the opening direction of the clamping interface 35, the inner module 52 can be pulled out from the clamping interface 35, and after the inner module is pulled out, a groove is formed on the side edge of the prefabricated shear wall; and finally, dismantling the two L-shaped transverse beams 3 and dismantling the longitudinal outer plates 4 to finish the manufacturing of the prefabricated edge component of the L-shaped shear wall with the side arms provided with the grooves.
The principles and embodiments of the present utility model have been described in detail with reference to specific examples, which are provided to facilitate understanding of the method and core ideas of the present utility model; also, it is within the scope of the present utility model to be modified by those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the utility model.
Claims (9)
1. The utility model provides a prefabricated edge component's of L type shear force wall preparation template which characterized in that: comprising the following steps:
a support seat, a support seat and a support seat,
the edges of the two ends of the L-shaped longitudinal inner plate are detachably and fixedly connected with the top and the side parts of the support;
the two L-shaped transverse beams are arranged in parallel, edges of the inner sides of the two L-shaped transverse beams are detachably and fixedly connected with the two ends of the support and the L-shaped longitudinal inner plate respectively, and clamping interfaces are arranged at the two ends of the L-shaped transverse beams;
the edges at two ends of the longitudinal outer plate are detachably and fixedly connected with the vertical edges at the outer sides of the two L-shaped transverse beams respectively; and
the two longitudinal beams comprise an inner module and an outer module, the two ends of the outer module can be detachably and fixedly connected to the end parts of the same side of the L-shaped transverse beam, the two longitudinal beams, the two L-shaped transverse beams, the L-shaped longitudinal inner plate and the longitudinal outer plate enclose a component pouring area, the outer module is provided with an inserting protrusion for inserting and plugging an opening of the clamping port, and an inserting hole for the inner module to extend into the component pouring area is formed between the inserting protrusion and the bottom of the clamping port.
2. The template for manufacturing the prefabricated edge component of the L-shaped shear wall according to claim 1, wherein the template comprises the following components in parts by weight: the cross section of the inner module is rectangular.
3. The template for manufacturing the prefabricated edge component of the L-shaped shear wall according to claim 2, wherein: the inner module comprises a first block body and a second block body, wherein a connecting protrusion is arranged at the end part of the first block body, a connecting groove is arranged at the end part of the second block body, and the connecting protrusion of the first block body is used for being inserted into the connecting groove of the second block body so that the first block body and the second block body are fixedly connected.
4. The template for manufacturing the prefabricated edge component of the L-shaped shear wall according to claim 1, wherein the template comprises the following components in parts by weight: the splicing bulge is provided with a mounting groove for clamping the end part of the rectangular transverse bar and a clamping groove for clamping the rectangular stirrup.
5. The template for manufacturing the prefabricated edge component of the L-shaped shear wall according to claim 1, wherein the template comprises the following components in parts by weight: the longitudinal beam further comprises two connecting plates arranged at two ends, and the two ends of each connecting plate are connected with the inner module and the outer module through bolts respectively.
6. The template for manufacturing the prefabricated edge component of the L-shaped shear wall according to claim 1, wherein the template comprises the following components in parts by weight: still include the top connecting piece, the inboard border of L type transverse beam is provided with first mounting panel, the vertical border in the L type transverse beam outside all is provided with the second mounting panel, the horizontal border in the L type transverse beam outside is provided with the third mounting panel, first mounting panel be used for with L type vertical inner panel the support with vertical roof beam passes through bolted connection, the second mounting panel be used for with vertical planking passes through bolted connection, the third mounting panel with the top of vertical roof beam all with the top connecting piece passes through bolted connection respectively.
7. The template for manufacturing the prefabricated edge component of the L-shaped shear wall according to claim 6, wherein: the back side of the L-shaped transverse beam is provided with a plurality of first reinforcing ribs.
8. The template for manufacturing the prefabricated edge component of the L-shaped shear wall according to claim 1, wherein the template comprises the following components in parts by weight: the outer module further comprises a box module with one side being opened, the inserting protrusions are connected to one side, far away from the opening, of the box module through bolts, and a plurality of second reinforcing ribs are arranged inside the box module.
9. The template for manufacturing the prefabricated edge component of the L-shaped shear wall according to claim 1, wherein the template comprises the following components in parts by weight: the support is a hollow frame support.
Priority Applications (1)
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CN202321833148.4U CN220699969U (en) | 2023-07-12 | 2023-07-12 | Manufacturing template for prefabricated edge component of L-shaped shear wall |
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CN202321833148.4U CN220699969U (en) | 2023-07-12 | 2023-07-12 | Manufacturing template for prefabricated edge component of L-shaped shear wall |
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CN220699969U true CN220699969U (en) | 2024-04-02 |
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CN202321833148.4U Active CN220699969U (en) | 2023-07-12 | 2023-07-12 | Manufacturing template for prefabricated edge component of L-shaped shear wall |
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