CN220684316U - High-precision tension control wire feeding machine - Google Patents

High-precision tension control wire feeding machine Download PDF

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Publication number
CN220684316U
CN220684316U CN202322435845.0U CN202322435845U CN220684316U CN 220684316 U CN220684316 U CN 220684316U CN 202322435845 U CN202322435845 U CN 202322435845U CN 220684316 U CN220684316 U CN 220684316U
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CN
China
Prior art keywords
wire feeding
wire
cabinet
precision
tension control
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CN202322435845.0U
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Chinese (zh)
Inventor
饶焕云
黄冬梅
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Dongguan Zecheng Precision Machinery Co ltd
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Dongguan Zecheng Precision Machinery Co ltd
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Abstract

The utility model provides a high-precision tension control wire feeding machine, which comprises a cabinet, wherein a first wire feeding system and a second wire feeding system are respectively arranged on two opposite side surfaces of the cabinet, the first wire feeding system and the second wire feeding system both comprise a plurality of wire feeding mechanisms, each wire feeding mechanism comprises a wire feeding main shaft assembly, a precision tensioner and a wire outlet guide assembly, each wire feeding main shaft assembly comprises a wire feeding motor arranged in the cabinet, a wire feeding main shaft which is in driving connection with the wire feeding motor and is in rotary connection with the side wall of the cabinet, the precision tensioner is arranged on the side wall of the cabinet, each wire outlet guide assembly comprises a bracket fixedly connected with the cabinet and a wire outlet wheel which is in rotary connection with the bracket, the use requirement of simultaneously feeding wires on two sides can be met, the number of wires can be increased, the investment of equipment can be reduced, the production cost can be reduced, and the tension control precision can be improved.

Description

High-precision tension control wire feeding machine
Technical Field
The utility model relates to the technical field of wire feeding machines, in particular to a high-precision tension control wire feeding machine.
Background
In the production process of electronic products, in order to ensure that the performance of the wires meets the use requirement, the wires are required to be fed actively and controlled in tension, a plurality of wires are fed simultaneously, and the tension is kept as consistent as possible, so that the performance consistency of the final products is ensured.
The wire feeding shaft in the market adopts synchronous belt transmission, each single shaft is provided with a synchronous wheel, because the belt wheel has large tooth clearance, the rotation angle deviation is caused, the multiple shafts gather one power, the power shaft is also synchronous belt transmission, the accumulated error is large, the positions of the shafts are inconsistent, and the tension control precision is poor. In addition, the wire feeding shaft is of a single-sided design, so that the requirement of feeding more than 22 wires simultaneously cannot be met, a wire feeding machine needs to be additionally arranged to meet the production requirement, and the equipment cost and the workshop space occupation are increased.
Disclosure of Invention
The utility model aims to solve the problems of providing a high-precision tension control wire feeding machine, wherein each wire feeding shaft is independently controlled, so that the tension control precision is improved, the wire feeding quantity is increased, and the equipment cost investment is reduced.
The high-precision tension control wire feeding machine comprises a machine cabinet, wherein a first wire feeding system and a second wire feeding system are respectively arranged on two opposite side surfaces of the machine cabinet, each of the first wire feeding system and the second wire feeding system comprises a plurality of wire feeding mechanisms, each wire feeding mechanism comprises a wire feeding main shaft assembly, a precision tensioner and a wire feeding guide assembly, the wire feeding main shaft assembly comprises a wire feeding motor arranged inside the machine cabinet, the wire feeding main shaft is in driving connection with the wire feeding motor and is in rotary connection with the side wall of the machine cabinet, the precision tensioner is arranged on the side wall of the machine cabinet, the wire feeding guide assembly comprises a support fixedly connected to the machine cabinet and a wire outlet wheel in rotary connection with the support, and the precision tensioner is electrically connected with the wire feeding motor.
Preferably, the wire feeding main shaft assembly further comprises a shaft sleeve penetrating through the side wall of the cabinet, and the wire feeding main shaft is connected with the shaft sleeve through a bearing.
Preferably, a tangent plane is arranged on the wire feeding main shaft along the axial direction, a first positioning sleeve and a second positioning sleeve which are oppositely arranged are sleeved on the wire feeding main shaft, and positioning screw holes are formed in the first positioning sleeve and the second positioning sleeve in a penetrating manner.
Preferably, the cabinet bottom is provided with the support underframe, and support underframe bottom four sides all are provided with the universal caster.
Preferably, a control panel is arranged on one side of the cabinet, and the wire feeding motor and the precise tensioner are electrically connected with the control panel.
Preferably, the adjacent two wire feeding main shaft assemblies are arranged in a staggered mode, and the adjacent two precise tensioners are arranged in a staggered mode.
The beneficial effects of the utility model are as follows: the utility model provides a high-precision tension control wire feeding machine, which can meet the use requirement of simultaneously feeding wires on two sides by arranging a first wire feeding system and a second wire feeding system on two sides of a cabinet respectively, increase the number of wires to be fed out, reduce equipment investment and reduce production cost; the wire coil is sleeved on the wire feeding main shaft, the wire ends are pulled out and then output through the precise tension device and the wire outlet wheel, the wire feeding main shaft is driven to rotate through the wire feeding motor, so that the wire coil is subjected to paying-off action, the precise tension device can control the working condition of the wire feeding motor according to the tension condition, the wire feeding tension is stabilized, each wire feeding mechanism works independently and is not interfered with each other, and the tension control precision can be improved.
Drawings
Fig. 1 illustrates an outline structure of the present utility model.
Fig. 2 illustrates a front view of the present utility model.
Fig. 3 illustrates a cross-sectional view of the present utility model.
Fig. 4 illustrates a partially enlarged structural view of the portion a in fig. 1 according to the present utility model.
Reference numerals illustrate: the wire feeding machine comprises a machine cabinet 10, a supporting bottom frame 11, universal casters 12, a control panel 13, a first wire feeding system 20, a wire feeding main shaft assembly 21, a wire feeding motor 210, a wire feeding main shaft 211, a tangential surface 211a, a shaft sleeve 212, a first positioning sleeve 213, a positioning screw hole 213a, a second positioning sleeve 214, a precise tensioner 22, a wire outlet guide assembly 23, a bracket 230 and a presence wheel 231.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present disclosure more apparent, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present disclosure. It will be apparent that the described embodiments are some, but not all, of the embodiments of the present disclosure.
All other embodiments, which can be made by one of ordinary skill in the art without the need for inventive faculty, are intended to be within the scope of the present disclosure, based on the described embodiments of the present disclosure.
Reference is made to fig. 1-4.
The utility model provides a high-precision tension control wire feeder, which comprises a cabinet 10, wherein a first wire feeding system 20 and a second wire feeding system 30 are respectively arranged on two opposite side surfaces of the cabinet 10, the first wire feeding system 20 and the second wire feeding system 30 respectively comprise a plurality of wire feeding mechanisms, each wire feeding mechanism comprises a wire feeding main shaft assembly 21, a precise tensioner 22 and a wire outlet guide assembly 23, the wire feeding main shaft assembly 21 comprises a wire feeding motor 210 arranged in the cabinet 10, a wire feeding main shaft 211 which is in driving connection with the wire feeding motor 210 and is in rotary connection with the side wall of the cabinet 10, the precise tensioner 22 is arranged on the side wall of the cabinet 10, the wire outlet guide assembly 23 comprises a bracket 230 fixedly connected with the cabinet 10 and a wire outlet wheel 231 which is in rotary connection with the bracket 230, and the precise tensioner 22 is in electric connection with the wire feeding motor 210.
The working principle is that the first wire feeding system 20 and the second wire feeding system 30 are respectively arranged on two sides of the cabinet 10, so that the use requirement of two sides for simultaneously feeding wires can be met, the number of wires is increased, the equipment investment is reduced, and the production cost is reduced; the wire coil is sleeved on the wire feeding main shaft 211, the wire ends are pulled out and then output through the precise tensioners 22 and the wire outlet wheels 231, the wire feeding main shaft 211 is driven to rotate through the wire feeding motor 210, so that the wire coil is paid off, the precise tensioners 22 can control the working condition of the wire feeding motor 210 according to the tension condition, the wire feeding tension is stabilized, each wire feeding mechanism works independently and is not interfered with each other, and the tension control precision can be improved.
Based on the above embodiment, the wire feeding main shaft assembly 21 further includes a shaft sleeve 212 penetrating through the side wall of the cabinet 10, and the wire feeding main shaft 211 and the shaft sleeve 212 are connected by a bearing, so that the rotation stability of the wire feeding main shaft 211 can be improved, the rotation deviation of the wire feeding main shaft 211 can be reduced, the wire feeding stability can be improved, and the tension stability can be ensured.
Based on the above embodiment, the wire feeding main shaft 211 is provided with the tangential plane 211a along the axial direction, the wire feeding main shaft 211 is sleeved with the first positioning sleeve 213 and the second positioning sleeve 214 which are oppositely arranged, and the first positioning sleeve 213 and the second positioning sleeve 214 are provided with the positioning screw holes 213a in a penetrating manner. When the coil is assembled, the first positioning sleeve 213, the coil and the second positioning sleeve 214 are sleeved on the wire feeding main shaft 211 in sequence, after the position of the coil is adjusted, the first positioning sleeve 213 and the second positioning sleeve 214 clamp the coil, and then are connected in the positioning screw hole 213a by using screws and are abutted on the tangential surface 211a, so that the coil can be positioned.
Based on the above embodiment, the bottom of the cabinet 10 is provided with the supporting underframe 11, and four sides of the bottom of the supporting underframe 11 are provided with the universal casters 12, so that the supporting stability of the cabinet 10 can be increased, and the wire feeder can be conveniently moved.
Based on the above embodiment, a control panel 13 is disposed on one side of the cabinet 10, and the wire feeding motor 210 and the precision tensioner 22 are electrically connected with the control panel 13, so that the working parameters of each wire feeding mechanism can be controlled by the control panel 13.
Based on the above embodiment, the adjacent two wire feeding main shaft assemblies 21 are arranged in a staggered manner, the adjacent two precise tensioners 22 are arranged in a staggered manner, more wire feeding mechanisms can be arranged in a limited space, mutual interference of the adjacent wire feeding mechanisms is avoided, and wire outgoing is facilitated.
The above embodiments are merely illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solution of the present utility model should fall within the scope of protection defined by the claims of the present utility model without departing from the spirit of the design of the present utility model.

Claims (6)

1. The utility model provides a high accuracy tension control send line machine, contains the rack, its characterized in that, the relative both sides face of rack is provided with first wire feeding system and second wire feeding system respectively, first wire feeding system, second wire feeding system all contain a plurality of wire feeding mechanism, wire feeding mechanism contains wire feeding spindle unit, accurate tensioner, wire outgoing guide assembly, wire feeding spindle unit contain set up in the inside wire feeding motor of rack, with wire feeding motor drive connection and swivelling joint are in wire feeding spindle on the rack lateral wall, accurate tensioner sets up on the rack lateral wall, wire outgoing guide assembly contains fixed connection is in support, swivelling joint on the support are in wire outgoing wheel, accurate tensioner with wire feeding motor electric connection.
2. The high precision tension control wire feeder of claim 1, wherein the wire feed spindle assembly further comprises a sleeve disposed through the side wall of the cabinet, the wire feed spindle and the sleeve being connected by bearings.
3. The high-precision tension control wire feeding machine according to claim 2, wherein a tangential plane is arranged on the wire feeding main shaft along the axial direction, a first positioning sleeve and a second positioning sleeve which are oppositely arranged are sleeved on the wire feeding main shaft, and positioning screw holes are formed in the first positioning sleeve and the second positioning sleeve in a penetrating manner.
4. A high precision tension control wire feeder as claimed in claim 3, wherein the cabinet bottom is provided with a support base frame, and the four sides of the support base frame bottom are provided with universal casters.
5. The high-precision tension control wire feeder of claim 4, wherein a control panel is disposed on one side of the cabinet, and the wire feeding motor and the precision tensioner are electrically connected with the control panel.
6. The high-precision tension control wire feeder of claim 5, wherein two adjacent wire feeding spindle assemblies are arranged in a staggered manner, and two adjacent precision tensioners are arranged in a staggered manner.
CN202322435845.0U 2023-09-08 2023-09-08 High-precision tension control wire feeding machine Active CN220684316U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322435845.0U CN220684316U (en) 2023-09-08 2023-09-08 High-precision tension control wire feeding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322435845.0U CN220684316U (en) 2023-09-08 2023-09-08 High-precision tension control wire feeding machine

Publications (1)

Publication Number Publication Date
CN220684316U true CN220684316U (en) 2024-03-29

Family

ID=90369587

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322435845.0U Active CN220684316U (en) 2023-09-08 2023-09-08 High-precision tension control wire feeding machine

Country Status (1)

Country Link
CN (1) CN220684316U (en)

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