CN220660391U - Multifunctional five-axis polishing machine - Google Patents
Multifunctional five-axis polishing machine Download PDFInfo
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- CN220660391U CN220660391U CN202322087469.0U CN202322087469U CN220660391U CN 220660391 U CN220660391 U CN 220660391U CN 202322087469 U CN202322087469 U CN 202322087469U CN 220660391 U CN220660391 U CN 220660391U
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- 238000005498 polishing Methods 0.000 title claims abstract description 92
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 238000012546 transfer Methods 0.000 claims abstract description 31
- 230000007306 turnover Effects 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 20
- 210000004907 gland Anatomy 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 11
- 238000012360 testing method Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000005518 electrochemistry Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model relates to the technical field of polishing equipment, in particular to a multifunctional five-axis polishing machine. The multifunctional five-axis polishing machine comprises a machine tool, a transfer device, a positioning jig, a polishing device, a tool setting device, a turnover device and an automatic consumable changing device; the transfer device is arranged on the machine tool and is used for driving the positioning jig to move; the machine tool is provided with a first driving mechanism, and the output end of the first driving mechanism is provided with a movable frame; the polishing device and the turn-over device are both arranged on the movable frame; the automatic consumable changing device comprises a consumable tearing mechanism and a consumable pasting mechanism, the consumable tearing mechanism is arranged on the outer side of the positioning jig and is controlled to move by the transfer device, and the consumable pasting mechanism is arranged on the movable frame; the tool setting device is arranged on the outer side of the polishing device and is arranged on the machine tool. The utility model solves the problem that the whole occupation space of the existing five-axis polishing machine is overlarge.
Description
Technical Field
The utility model relates to the technical field of polishing equipment, in particular to a multifunctional five-axis polishing machine.
Background
Polishing refers to a machining method for reducing the surface roughness of a workpiece by utilizing the action of machinery, chemistry or electrochemistry to obtain a bright and flat surface, and is a modification machining method for the surface of the workpiece by utilizing a polishing tool and abrasive particles or other polishing media. Polishing does not improve the dimensional accuracy or geometric accuracy of the workpiece, but aims to obtain a smooth surface or specular gloss.
The utility model with the publication number of CN1110622A discloses a high-precision five-axis polishing machine, which realizes operations of automatic consumable replacement, automatic consumable detection and the like through the cooperation of components such as a material tearing mechanism, a feeding mechanism, a detection component and the like, and improves the processing efficiency to a certain extent, however, the cooperation among the components in the high-precision five-axis polishing machine is unreasonable, so that the whole occupied space is overlarge, and the workpiece is required to be manually turned over during processing, so that the processing efficiency is still limited to a certain extent.
Therefore, there is a need to provide a solution to the above-mentioned problems.
Disclosure of Invention
The utility model provides a multifunctional five-axis polishing machine, and aims to solve the problems that the whole occupied space of the existing five-axis polishing machine is too large, and when a workpiece is processed, the workpiece needs to be manually turned over, so that the processing efficiency is still limited.
In order to achieve the above purpose, the utility model provides a multifunctional five-axis polishing machine, which comprises a machine tool, a transfer device, a positioning jig, a polishing device, a tool setting device, a turn-over device and an automatic consumable changing device, wherein:
the transfer device is arranged on the machine tool and is used for driving the positioning jig to move;
the machine tool is provided with a first driving mechanism, and the output end of the first driving mechanism is provided with a movable frame; the polishing device and the turn-over device are both arranged on the movable frame;
the automatic consumable changing device comprises a consumable tearing mechanism and a consumable pasting mechanism, the consumable tearing mechanism is arranged on the outer side of the positioning jig and is controlled to move by the transfer device, and the consumable pasting mechanism is arranged on the movable frame;
the tool setting device is arranged on the outer side of the polishing device and is arranged on the machine tool.
More specifically, the polishing device comprises a box body, a polishing wheel, a second driving mechanism and a first rotary driving mechanism; two ends of the box body are respectively connected with the movable frame in a rotating way; the grinding wheel and the second driving mechanism are both arranged on the box body, the second driving mechanism is used for driving the grinding wheel to rotate, and consumable materials are detachably attached to the grinding wheel; the first rotary driving mechanism is arranged on the movable frame and is used for driving the box body to rotate.
More specifically, the tool setting device comprises a tool setting gauge comprising a contact portion and a test portion for detecting the position of the contact portion.
More specifically, the turn-over device comprises a second rotary driving mechanism, two side plates and two supporting rods; both the side plates are arranged on the movable frame; the two support rods are arranged between the two side plates, clamping blocks are respectively arranged on opposite surfaces of the two support rods, second drivers are arranged on the two side plates, and the second drivers are connected with the two support rods and used for driving the two support rods to move oppositely or back to back; the second rotary driving mechanism is arranged on the movable frame and is used for driving the side plate to rotate.
More specifically, the consumable tearing mechanism comprises a cross rod, a third driver and a blade; the third driver is connected with the transfer device and is controlled to move by the transfer device; the cross rod is arranged at the output end of the third driver, and the third driver drives the lifting movement; the blade is mounted on the cross bar.
More specifically, the consumable pasting mechanism comprises a charging barrel, a fourth driver, a pushing block and a fifth driver; the fourth driver is arranged on the movable frame and used for driving the charging barrel to be close to or far away from the polishing device; the two ends of the charging barrel are opened, and an elastic limiting structure is arranged at one end, close to the polishing device, of the charging barrel; the ejector pad is located elasticity limit structure is kept away from one side of grinding device, the fifth driver is installed on the movable frame, it is used for the drive the ejector pad is followed the length direction of feed cylinder slides.
More specifically, the transfer device comprises an X-direction moving mechanism and a Y-direction moving mechanism; the Y-direction moving mechanism is arranged on the machine tool and used for driving the X-direction moving mechanism to move along the Y-axis direction; the X-direction moving mechanism is provided with a transverse moving seat, and the transverse moving seat is driven by the X-direction moving mechanism to move along the X-axis direction; the positioning jig is mounted on the transverse moving seat.
More specifically, the output end of the transfer device is provided with a rotary driver, and the positioning jig is arranged on the output end of the rotary driver.
More specifically, the positioning jig comprises a positioning seat and a gland; the positioning seat is arranged on the machine tool, an air hole is formed in the middle of the positioning seat, the end part of the air hole is positioned at the center of the top of the positioning seat, and an annular groove matched with a workpiece is formed in the periphery of the top of the positioning seat; the gland is arranged above the positioning seat.
More specifically, the machine tool is provided with a plurality of dust removing pipes, and the dust removing pipes correspond to the positioning jigs one by one.
The utility model relates to a multifunctional five-axis polishing machine which has the technical effects that:
this application carries out polishing by grinding device to the work piece, the in-process, grinding device only can carry out polishing to the up end of work piece, the junction of side terminal surface and the two, and carry out turn-over regulation to the work piece through turn-over device and can adjust the machined surface of work piece, so, grinding device can carry out comprehensive processing to the work piece, need not to shut down and carry out artifical turn-over, improve machining efficiency by a wide margin, in addition, after carrying out polishing processing once, grinding device then contacts with tool setting device, in order to carry out the tool setting, detect the loss of consumable on the grinding device, and adjust the work piece position by moving and carry out loss compensation, improve polishing quality, and treat that the consumable has been worn to when unable continue to use, then tear consumable mechanism tear the consumable, and paste new consumable by pasting consumable mechanism, so realize the full-automatic change of consumable. Adopt the design of this application, can realize that the automation trades consumptive material, automated inspection consumptive material loss degree and automatic turn-over etc. function to improve machining efficiency, and tear consumptive material mechanism and paste consumptive material mechanism and set up respectively with move on the device and on the movable frame, can realize automatic replacement consumptive material through the lift activity of movable frame, reduce the required area of lathe by a wide margin, reduce the whole occupation space of this five burnishing machines.
Drawings
FIG. 1 is a schematic diagram of a multifunctional five-axis polisher according to the present utility model;
FIG. 2 is an enlarged schematic view of FIG. 1 at A;
fig. 3 is a schematic structural diagram of a tool setting device in the multifunctional five-axis polishing machine according to the present utility model;
FIG. 4 is an enlarged schematic view at B in FIG. 3;
FIG. 5 is a schematic diagram of a fine tuning device in a multifunctional five-axis polisher according to the present utility model;
fig. 6 is a schematic structural diagram of a turnover device in a multifunctional five-axis polishing machine according to the present utility model;
FIG. 7 is an enlarged schematic view of FIG. 6 at C;
FIG. 8 is an enlarged schematic view of FIG. 6 at D;
FIG. 9 is a schematic cross-sectional view of a positioning jig in a multifunctional five-axis polisher according to the present utility model;
fig. 10 is a schematic structural diagram of a transfer device in a multifunctional five-axis polishing machine according to the present utility model.
The marks in the figure:
1. a machine tool; 2. a transfer device; 3. positioning jig; 4. a polishing device; 5. a tool setting device; 6. a turn-over device; 7. automatic consumable changing device; 8. a fine tuning device; 9. a rotary driver; 10. a dust removal pipe;
11. a first driving mechanism; 12. a movable frame;
21. an X-direction moving mechanism; 22. a Y-direction moving mechanism; 23. a traversing seat;
31. a positioning seat; 32. a gland; 33. air holes; 34. an annular groove;
41. a case; 42. grinding wheel; 44. a first rotary drive mechanism; 45. a consumable;
51. a tool setting gauge; 511. a contact portion; 512. a test section; 52. a tool rest is matched; 53. a slide plate; 54. a first driver;
61. a second rotary drive mechanism; 62. a side plate; 63. a support rod; 64. clamping blocks; 65. a second driver; 66. a plate taking mechanism; 661. a sixth driver; 662. a vacuum suction head;
71. a consumable tearing mechanism; 711. a cross bar; 712. a third driver; 713. a blade; 72. a consumable pasting mechanism; 721. a charging barrel; 722. a fourth driver; 723. a fifth driver;
81. a traversing driver; 82. a lifting driver; 83. and (3) a waterproof cover.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the description of the embodiments of the present utility model, it should be understood that the directions or positional relationships indicated by "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience in describing the embodiments of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In order to more clearly illustrate the technical scheme of the present utility model, a preferred embodiment is provided below, and referring to fig. 1 to 10 in detail, a multifunctional five-axis polishing machine includes a machine tool 1, a transfer device 2, a positioning jig 3, a polishing device 4, a tool setting device 5, a turning device 6 and an automatic consumable changing device 7, wherein:
the transfer device 2 is arranged on the machine tool 1 and is used for driving the positioning jig 3 to move;
the machine tool 1 is provided with a first driving mechanism 11, and the output end of the first driving mechanism 11 is provided with a movable frame 12; the polishing device 4 and the turning device 6 are both arranged on the movable frame 12;
the automatic consumable changing device 7 comprises a consumable tearing mechanism 71 and a consumable pasting mechanism 72, the consumable tearing mechanism 71 is arranged on the outer side of the positioning jig 3 and is controlled to move by the transfer device 2, and the consumable pasting mechanism 72 is arranged on the movable frame 12;
the tool setting device 5 is arranged on the outer side of the polishing device 4 and is mounted on the machine tool 1.
According to the multifunctional five-axis polishing machine, a workpiece is polished through the polishing device 4, in the process, the polishing device 4 only can polish the upper end face, the side end face and the connecting position of the upper end face and the side end face of the workpiece, and the processing face of the workpiece can be adjusted through the turning device 6 for turning the workpiece, so that the polishing device 4 can comprehensively process the workpiece without stopping the machine and manually turning the workpiece, the processing efficiency is greatly improved, in addition, after polishing processing is carried out once, the polishing device 4 is contacted with the tool setting device 5 for tool setting, the loss of consumable materials on the polishing device 4 is detected, the workpiece position is adjusted by the transfer device 2 for loss compensation, the polishing quality is improved, when the consumable materials are lost and cannot be used continuously, the consumable materials are torn off by the consumable material tearing mechanism 71, and new consumable materials are attached by the consumable material attaching mechanism 72, so that full-automatic replacement of the consumable materials is realized. Adopt the design of this application, can realize that the automation trades consumptive material, automated inspection consumptive material loss degree and automatic turn-over etc. function to improve machining efficiency, and tear consumptive material mechanism 71 and paste consumptive material mechanism 72 and set up respectively with move on the transfer device 2 and on the movable frame 12, can realize automatic change the consumptive material through the lift activity of movable frame 12, reduce lathe 1 required area by a wide margin, reduce the whole occupation space of this five burnishing machines.
In this embodiment, the polishing device 4 includes a case 41, a polishing wheel 42, a second driving mechanism, and a first rotary driving mechanism 44; two ends of the box 41 are respectively connected with the movable frame 12 in a rotating way; the polishing wheel 42 and the second driving mechanism are both installed on the box 41, the second driving mechanism is used for driving the polishing wheel 42 to rotate, and consumable 45 is detachably attached to the polishing wheel 42; the first rotation driving mechanism 44 is mounted on the movable frame 12, and is configured to drive the casing 41 to rotate. Specifically, through the cooperation of the first driving mechanism 11 and the transfer device 2, the consumable 45 is contacted with the workpiece, and under the driving of the second driving mechanism, the polishing wheel 42 drives the consumable 45 to rotate so as to polish the workpiece, and in the polishing process, the angle and the position of the polishing wheel 42 can be adjusted through the cooperation of the first rotary driving mechanism 44 and the first driving mechanism 11, so that the consumable 45 polishes the upper end face, the side end face and the joint between the two of the workpiece.
Further, the case 41 has a polygonal prism shape, and grinding wheels 42 corresponding to the number of the positioning jigs 3 are provided on each side surface of the case 41, and the grinding wheels 42 on each side surface of the case 41 are driven to rotate by the first driving mechanism 11. By adopting the design, the service cycle of the consumable 45 arranged on the box 41 can be prolonged, the frequency of replacing the consumable 45 is reduced, and the aim of improving the production efficiency is fulfilled.
In this embodiment, the tool setting device 5 includes a tool setting gauge 51, and the tool setting gauge 51 includes a contact portion 511 and a test portion 512 for detecting a position of the contact portion 511. The contact portion 511 and the test portion 512 are respectively provided with corresponding contacts. The tool setting process is that the first driving mechanism 11 drives the movable frame 12 to move so as to drive the box 41 to move until the consumable 45 pushes the contact part 511 to enable the contact on the contact part 511 to be in contact with the contact on the test part 512, at this time, the surface coordinates of the consumable 45 can be detected, and the actual loss of the consumable 45 can be accurately analyzed by combining the data of the first driving mechanism 11 driving the movable frame 12 to move, so that loss compensation is performed.
Further, the tool setting device 5 further comprises a tool setting frame 52 and a sliding plate 53, the tool setting frame 52 is installed on the machine tool 1, the sliding plate 53 is slidably connected to the tool setting frame 52, the tool setting gauge 51 is installed on the sliding plate 53, and a first driver 54 is installed on the tool setting frame 52, and the first driver 54 is used for driving the sliding plate 53 to slide. It should be noted that, the second driving mechanism includes a plurality of motors, each motor corresponds to each grinding wheel 42 one by one, and because the internal space of the case 41 is limited, the grinding wheels 42 between adjacent sides are distributed in a staggered manner, and in this application, the position of the tool setting gauge 51 can be adjusted by adding the slide plate 53 and the first driver 54, so as to correspond to the position of the consumable 45 on each side of the case 41.
In this embodiment, the multifunctional five-axis polishing machine further includes a fine adjustment device 8, and the fine adjustment device 8 includes a traversing driver 81 and a lifting driver 82; the traverse actuator 81 is mounted on the transfer device 2, the lift actuator 82 is mounted on the output end of the traverse actuator 81, and the positioning jig 3 is mounted on the output end of the lift actuator 82. Specifically, according to the loss condition of the consumable 45 detected by the tool setting device 5, the transverse moving driver 81 and/or the lifting driver 82 can drive the positioning jig 3 to move so as to adjust the position of the workpiece to perform loss compensation; by adopting the design, the moving device 2 does not need to adjust the movement of the positioning jig 3 to compensate loss, so that the workload of the moving device 2 is reduced, the program is simplified, the loss of the moving device 2 is reduced, and the moving precision of the moving device 2 is ensured.
Preferably, the transfer base is provided with a waterproof cover 83, and the waterproof cover 83 is covered outside the fine adjustment device 8. The waterproof cover 83 is added to prevent the fine adjustment device 8 from being infected by external liquid or dust.
In this embodiment, the turnover device 6 includes a second rotation driving mechanism 61, two side plates 62 and two struts 63; both side plates 62 are mounted on the movable frame 12; the two support rods 63 are arranged between the two side plates 62, clamping blocks 64 are respectively arranged on opposite surfaces of the two support rods 63, second drivers 65 are respectively arranged on the two side plates 62, and the second drivers 65 are connected with the two support rods 63 and are used for driving the two support rods 63 to move oppositely or back to back; the second rotation driving mechanism 61 is mounted on the movable frame 12, and is configured to drive the side plate 62 to rotate. Specifically, after the polishing device 4 finishes processing the upper end surface and the side end surface of the workpiece, the first driving mechanism 11 drives the movable frame 12 to move, so that the two supporting rods 63 move to two sides of the workpiece, then the two second drivers 65 are synchronously started, so that the two supporting rods 63 move in opposite directions, the clamping block 64 clamps the workpiece, then the movable frame 12 moves upwards, the second rotary driving mechanism 61 drives the side plate 62 to rotate by 180 degrees, so that the workpiece is rotationally adjusted, and finally the movable frame 12 moves downwards, the two supporting rods 63 move backwards, so that the workpiece can be placed on the positioning jig 3 again, automatic turning of the workpiece is realized, and the polishing device 4 can polish the original lower end surface of the workpiece.
In this embodiment, the consumable tearing mechanism 71 includes a cross bar 711, a third driver 712, and a blade 713; the third driver 712 is connected to the transfer device 2, and is controlled to move by the transfer device 2; the cross bar 711 is mounted on the output end of the third driver 712, and is driven by the third driver 712 to move up and down; the blade 713 is mounted on the cross bar 711. Specifically, the first driving mechanism 11 drives the movable frame 12 to move down firstly, the third driver 712 drives the blade 713 to move up, the upper end face of the consumable 45 and the blade 713 are located on the same horizontal plane through program setting, then the transferring device 2 drives the blade 713 to slide to one side close to the polishing device 4 until the blade 713 is inserted between the consumable 45 and the polishing wheel 42, and then the third driver 712 drives the blade 713 to move down, so that the consumable 45 on the polishing wheel 42 is torn out, and automatic film tearing is realized. Preferably, after the film tearing operation is completed, the first driving mechanism 11 drives the movable frame 12 to move, so that the grinding wheel 42 contacts with the tool setting gauge 51, and whether the consumable 45 on the grinding wheel 42 is successfully torn off is judged according to the detection information of the tool setting gauge 51.
In the present embodiment, the consumable part attaching mechanism 72 includes a cartridge 721, a fourth driver 722, a push block, and a fifth driver 723; the fourth driver 722 is mounted on the movable frame 12, and is used for driving the charging barrel 721 to approach or separate from the polishing device 4; the two ends of the charging barrel 721 are opened, and an elastic limit structure is arranged at one end of the charging barrel close to the polishing device 4; the pushing block is disposed on a side of the elastic limiting structure away from the polishing device 4, and the fifth driver 723 is mounted on the movable frame 12 and is used for driving the pushing block to slide along the length direction of the barrel 721. It should be noted that the elastic limit structure is any structure capable of automatically rebounding, such as an elastic sheet, a hook connected with a spring, and the like. Specifically, after the consumable 45 on the polishing wheel 42 is torn off, the first rotary driving mechanism 44 drives the box 41 to rotate, so that the polishing wheel 42 for tearing off the consumable 45 corresponds to the position of the feed cylinder 721, then the fourth driver 722 drives the feed cylinder 721 to move downwards, so that the feed cylinder 721 abuts against the polishing wheel 42, then the fifth driver 723 pushes the pushing block to move downwards, so as to squeeze the consumable 45 in the feed cylinder 721, the consumable 45 at the bottommost part of the feed cylinder 721 is adhered to the polishing wheel 42, and after the feed cylinder 721 and the pushing block are reset, the consumable 45 at the bottommost part is tightly adhered to the polishing wheel 42, so that the limitation of the elastic limiting structure can be broken through, the automatic adhesion of the consumable 45 is completed, and after the consumable 45 at the bottommost part is separated from the feed cylinder 721, the elastic limiting structure is automatically reset, so that the other consumable 45 is limited, and the consumable 45 is prevented from falling.
In the present embodiment, the transfer device 2 includes an X-direction moving mechanism 21 and a Y-direction moving mechanism 22; the Y-direction moving mechanism 22 is arranged on the machine tool 1 and is used for driving the X-direction moving mechanism 21 to move along the Y-axis direction; the X-direction moving mechanism 21 is provided with a traversing seat 23, and the traversing seat 23 is driven by the X-direction moving mechanism 21 to move along the X-axis direction; the positioning jig 3 is mounted on the traversing seat 23. The first driving mechanism 11 is used for driving the movable frame 12 to move up and down, and the position of the workpiece can be adjusted by matching the X-direction moving mechanism 21 and the Y-direction moving mechanism 22, so that the polishing device 4 can sufficiently polish the surface of the workpiece.
In this embodiment, the output end of the transfer device 2 is provided with a rotation driver 9, and the positioning jig 3 is mounted on the output end of the rotation driver 9. It should be noted that, the polishing device 4 may only polish a side of the workpiece near the polishing device 4, and through the above design, the rotation driver 9 drives the positioning fixture 3 to rotate, that is, even if the workpiece may rotate, after the polishing device 4 finishes processing one side of the workpiece, the rotation driver 9 may drive other sides of the workpiece to be near the polishing device 4 respectively, so that the polishing device 4 may perform overall processing on the workpiece.
In this embodiment, the positioning jig 3 includes a positioning seat 31 and a pressing cover 32; the positioning seat 31 is arranged on the machine tool 1, an air hole 33 is formed in the middle of the positioning seat 31, the end part of the air hole 33 is positioned at the center of the top of the positioning seat 31, and an annular groove 34 matched with a workpiece is formed in the periphery of the top of the positioning seat 31; the gland 32 is disposed above the positioning seat 31. Specifically, the workpiece is placed in the annular groove 34, the gland 32 is placed at the top of the positioning seat 31 and contacts with the positioning seat 31, one end of the air hole 33 is connected with an external air extraction device, when the air extraction device is started, the other end of the air hole 33 generates suction force to tightly adsorb the gland 32, and the opposite gland 32 generates downward pressure to further compress the workpiece, so that the workpiece is stably placed on the positioning jig 3.
Further, the turnover device 6 further includes plate taking mechanisms 66 corresponding to the positioning jigs 3 in number, the plate taking mechanisms 66 include a sixth driver 661 and a plurality of vacuum suction heads 662, and the sixth driver 661 is mounted on the movable frame 12 and is used for driving the plurality of vacuum suction heads 662 to move up and down. Specifically, before the workpiece is turned over, the sixth driver 661 drives the vacuum suction heads 662 to move downwards to adsorb the gland 32, and then drives the gland 32 upwards, so that the gland 32 is removed from limiting the workpiece, and the turning device 6 can turn over the workpiece.
In this embodiment, the machine tool 1 is provided with a plurality of dust removal pipes 10, and each dust removal pipe 10 corresponds to each positioning jig 3 in a one-to-one manner. In the polishing process, a lot of dust remains on the workpiece and the positioning jig 3, and the dust can be blown out by blowing the dust removing pipe 10, so that the workpiece can be processed later.
The multifunctional five-axis polishing machine solves the problems that the whole occupied space of the existing five-axis polishing machine is too large, and the workpiece is required to be manually turned during processing, so that the processing efficiency is still limited to a certain extent.
The above-mentioned embodiments of the present utility model are not limited to the above-mentioned embodiments, but can be modified, equivalent, and improved within the spirit and principle of the present utility model, and the present utility model is also included in the scope of the present utility model.
Claims (10)
1. A multifunctional five-axis polishing machine is characterized in that: including lathe, transfer device, positioning jig, grinding device, tool setting device, turn over device and automatic consumable device that trades, wherein:
the transfer device is arranged on the machine tool and is used for driving the positioning jig to move;
the machine tool is provided with a first driving mechanism, and the output end of the first driving mechanism is provided with a movable frame; the polishing device and the turn-over device are both arranged on the movable frame;
the automatic consumable changing device comprises a consumable tearing mechanism and a consumable pasting mechanism, the consumable tearing mechanism is arranged on the outer side of the positioning jig and is controlled to move by the transfer device, and the consumable pasting mechanism is arranged on the movable frame;
the tool setting device is arranged on the outer side of the polishing device and is arranged on the machine tool.
2. The multifunctional five-axis polishing machine according to claim 1, wherein: the polishing device comprises a box body, a polishing wheel, a second driving mechanism and a first rotary driving mechanism; two ends of the box body are respectively connected with the movable frame in a rotating way; the grinding wheel and the second driving mechanism are both arranged on the box body, the second driving mechanism is used for driving the grinding wheel to rotate, and consumable materials are detachably attached to the grinding wheel; the first rotary driving mechanism is arranged on the movable frame and is used for driving the box body to rotate.
3. A multifunctional five-axis polisher according to claim 2, wherein: the tool setting device comprises a tool setting gauge which comprises a contact part and a test part for detecting the position of the contact part.
4. The multifunctional five-axis polishing machine according to claim 1, wherein: the turnover device comprises a second rotary driving mechanism, two side plates and two supporting rods; both the side plates are arranged on the movable frame; the two support rods are arranged between the two side plates, clamping blocks are respectively arranged on opposite surfaces of the two support rods, second drivers are arranged on the two side plates, and the second drivers are connected with the two support rods and used for driving the two support rods to move oppositely or back to back; the second rotary driving mechanism is arranged on the movable frame and is used for driving the side plate to rotate.
5. The multifunctional five-axis polishing machine according to claim 1, wherein: the consumable tearing mechanism comprises a cross rod, a third driver and a blade; the third driver is connected with the transfer device and is controlled to move by the transfer device; the cross rod is arranged at the output end of the third driver, and the third driver drives the lifting movement; the blade is mounted on the cross bar.
6. The multifunctional five-axis polishing machine according to claim 1, wherein: the consumable pasting mechanism comprises a charging barrel, a fourth driver, a pushing block and a fifth driver; the fourth driver is arranged on the movable frame and used for driving the charging barrel to be close to or far away from the polishing device; the two ends of the charging barrel are opened, and an elastic limiting structure is arranged at one end, close to the polishing device, of the charging barrel; the ejector pad is located elasticity limit structure is kept away from one side of grinding device, the fifth driver is installed on the movable frame, it is used for the drive the ejector pad is followed the length direction of feed cylinder slides.
7. The multifunctional five-axis polishing machine according to claim 1, wherein: the transfer device comprises an X-direction moving mechanism and a Y-direction moving mechanism; the Y-direction moving mechanism is arranged on the machine tool and used for driving the X-direction moving mechanism to move along the Y-axis direction; the X-direction moving mechanism is provided with a transverse moving seat, and the transverse moving seat is driven by the X-direction moving mechanism to move along the X-axis direction; the positioning jig is mounted on the transverse moving seat.
8. The multifunctional five-axis polishing machine according to claim 1, wherein: the output end of the transfer device is provided with a rotary driver, and the positioning jig is arranged on the output end of the rotary driver.
9. The multifunctional five-axis polishing machine according to claim 1, wherein: the positioning jig comprises a positioning seat and a gland; the positioning seat is arranged on the machine tool, an air hole is formed in the middle of the positioning seat, the end part of the air hole is positioned at the center of the top of the positioning seat, and an annular groove matched with a workpiece is formed in the periphery of the top of the positioning seat; the gland is arranged above the positioning seat.
10. The multifunctional five-axis polishing machine according to claim 1, wherein: the machine tool is provided with a plurality of dust removing pipes, and the dust removing pipes correspond to the positioning jigs one by one.
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CN202322087469.0U CN220660391U (en) | 2023-08-03 | 2023-08-03 | Multifunctional five-axis polishing machine |
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CN202322087469.0U CN220660391U (en) | 2023-08-03 | 2023-08-03 | Multifunctional five-axis polishing machine |
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