CN220614438U - Ceramic continuous grouting molding production line - Google Patents
Ceramic continuous grouting molding production line Download PDFInfo
- Publication number
- CN220614438U CN220614438U CN202322021130.0U CN202322021130U CN220614438U CN 220614438 U CN220614438 U CN 220614438U CN 202322021130 U CN202322021130 U CN 202322021130U CN 220614438 U CN220614438 U CN 220614438U
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- Prior art keywords
- conveyer belt
- slip casting
- grouting
- inversion
- air
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- 239000000919 ceramic Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000000465 moulding Methods 0.000 title claims abstract description 8
- 239000002699 waste material Substances 0.000 claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 239000002002 slurry Substances 0.000 claims abstract description 11
- 238000007569 slipcasting Methods 0.000 claims description 14
- 238000011084 recovery Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 11
- 238000010924 continuous production Methods 0.000 abstract description 2
- 230000007306 turnover Effects 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000001174 ascending effect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model discloses a ceramic continuous grouting molding production line which mainly comprises a waste cleaning conveying belt, an inversion slideway, a grouting conveying belt, an inversion table and a mould conveying belt which are connected in sequence, wherein a telescopic air nozzle is arranged in the waste cleaning conveying belt, a grouting head is arranged on the grouting conveying belt and driven by a translation crawler belt, the inversion table is driven by a first motor to turn over by 180 degrees, the mould conveying belt is positioned below the inversion table, a guide plate driven by a second motor is arranged in the inversion slideway, the inversion slideway is arc-shaped, and an included angle between the inversion slideway and the ground, which extends downwards, is gradually increased. The utility model conveys the die through the conveying belts distributed on the upper layer and the lower layer, and completes the procedures of waste cleaning, steering, grouting, slurry pouring and the like in the process, thereby realizing continuous production operation, improving the productivity, greatly reducing the occupied area and the space of equipment and reducing the production cost.
Description
Technical field:
the utility model belongs to ceramic production equipment, and particularly relates to a ceramic continuous slip casting production line.
The background technology is as follows:
the slip casting method is a method of injecting slurry into a gypsum mold and making a green body by absorbing water through the mold, and is one of ceramic forming methods. Mixing the batch and water to form slurry, injecting into a model with water absorption, absorbing a part of water, and demoulding to obtain a green body, which is mainly used for raw ceramics, porcelain and the like. The conventional slip casting ceramic is generally mass-produced, and slurry is injected into a mass of molds by a slip casting machine, and before that, the molds need to be inverted to clean the slurry remained inside and solidified on the inner walls of the molds. At present, automatic equipment integrating waste removal and grouting exists in the prior art, but stepping batch waste removal and batch grouting are mostly adopted, so that productivity is seemingly improved, but in practice, the equipment occupies large space, has high energy consumption and larger cost, and is not applicable to enterprises with smaller scales. Therefore, if the occupied space of the equipment can be reduced and the equipment can keep continuous operation to obtain higher productivity, the requirements of small and medium-scale enterprises can be met.
The utility model comprises the following steps:
in view of the above-mentioned shortcomings of the prior art, an object of the present utility model is to provide a ceramic continuous grouting molding production line, which realizes continuous production operation, and reduces production cost while improving productivity.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model relates to a ceramic continuous grouting molding production line which mainly comprises a waste cleaning conveying belt, an inversion slideway, a grouting conveying belt, an inversion turntable and a mold conveying belt which are connected in sequence, wherein a telescopic air nozzle is arranged in the waste cleaning conveying belt, a grouting head is arranged on the grouting conveying belt and is driven by a translation crawler belt, the inversion turntable is driven by a first motor to turn over by 180 degrees, the mold conveying belt is positioned below the inversion turntable, and a guide plate driven by a second motor is arranged in the inversion slideway.
The inverted slideway is arc-shaped, and the included angle between the downwardly extending inverted slideway and the ground is gradually increased.
The air tap is driven by the first air cylinder to lift, the top end of the air tap is provided with a first air outlet, the side wall of the upper part of the air tap is annularly provided with a plurality of second air outlets which are inclined upwards, and the side wall of the middle part of the air tap is annularly provided with a plurality of third air outlets which are inclined downwards.
The waste cleaning conveyer belt adopts a double-sided belt conveyer belt, and a waste collecting groove is arranged in the waste cleaning conveyer belt.
The two sides of the reversing table are provided with clamping pieces driven by the second air cylinders.
The mold conveying belt is provided with a slurry recovery groove.
A splash guard is arranged on one side of the die conveying belt.
The beneficial effects of the utility model are as follows: the upper and lower layers of the conveying belts are adopted to convey the die, the inversion slideway enables the die to finish inversion in the process of sliding downwards, and the die has the procedures of waste removal, steering, grouting and the like which are finished by inputting and outputting, so that the production operation of automatic grouting continuity is realized, the productivity is effectively improved, the occupied space of equipment is greatly reduced, and the energy consumption and the production cost are reduced.
Description of the drawings:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a diagram showing the state of the air faucet according to the present utility model.
The specific embodiment is as follows:
the utility model is further described below with reference to the accompanying drawings.
Referring to fig. 1, the utility model relates to a ceramic continuous grouting molding production line, which mainly comprises a waste cleaning conveyor belt 1, an inversion slideway 2, a grouting conveyor belt 3, an inversion table 4 and a mould conveyor belt 5 which are connected in sequence, wherein the mould is used for completing ceramic blank molding operation through waste cleaning, inversion and grouting. The waste cleaning conveyer belt 1 is provided with a telescopic air nozzle 8 for cleaning impurities and dust in the die, and the inverted slide 2 is provided with a guide plate 20 driven by a second motor 21, so that the die is turned and enters the inverted slide 2 to finish turning. The grouting conveyor belt 3 is provided with a grouting head 6, the grouting head 6 is driven by a translation crawler 61, grouting is carried out in the mould conveying process, the inversion table 4 is driven by a first motor 41 to be capable of turning 180 degrees, and the mould conveyor belt 5 is positioned below the inversion table 4, so that mould grouting and mould output are completed.
The waste cleaning conveyer belt 1 adopts a double-sided belt conveyer belt, so that the mold is supported and driven to advance by the two side belts when the mold is reversely buckled, the opening of the mold is downward, and the lower part of the mold is not shielded. The two sides of the waste cleaning conveyer belt 1 are provided with shields, namely, the molds are arranged in a row and reversely buckled on the waste cleaning conveyer belt 1 to run, the waste cleaning conveyer belt 1 can adopt a stepping conveyer belt, and when the waste cleaning conveyer belt 1 stops, the air tap 8 is convenient to insert into the molds from the lower part to clean waste.
The conveyer belt generally has ascending section and descending section, is furnished with album useless groove 10 in the clear useless conveyer belt 1, and collection useless groove 10 can be located between the ascending section and the descending section of clear useless conveyer belt 1 promptly, and collection useless groove 10 can hold a small amount of water, collects impurity or dust that clear up in the mould, avoids out to raise.
Referring to fig. 2, the air tap 8 is driven by a first air cylinder 80 to lift, a first air outlet 81 is provided at the top end of the air tap 8, a plurality of second air outlets 82 are provided on the upper side wall of the air tap 8 in a ring shape, and a plurality of third air outlets 83 are provided on the middle side wall of the air tap 8 in a ring shape. When the first air cylinder 80 drives the air tap 8 to insert into the inverted mold, the first air outlet 81 blows air to the bottom of the mold, the second air outlet 82 blows air to the side of the mold, the third air outlet 83 blows air to the edge of the opening of the mold, and the three air outlets can be sequentially started to blow air, so that impurities or dust inside the mold can be cleaned and discharged gradually.
The first cylinder 80 and the air tap 8 may be disposed in the waste collection tank 10, or the upper end of the first cylinder 80 may pass through the waste collection tank 10 and be connected with the air tap 8.
The tail end of the waste cleaning conveyer belt 1 is in butt joint with the inverted slide way 2 through a downward inclined plane, the guide plate 20 is positioned at the upper part of the inverted slide way 2, namely, the die is pushed to the downward inclined plane and then slides down onto the guide plate 20, the die is supported by the guide plate 20, the second motor 21 drives the guide plate 20 to rotate downwards and is in butt joint with the upper end of the inverted slide way 2, the die slides into the inverted slide way 2, the inverted slide way 2 is arc-shaped, the downward extending included angle of the inverted slide way 2 with the ground is gradually increased, and 180-degree steering can be completed in the die sliding process.
The back opening of the mould entering the grouting conveyer belt 3 is upward, at this moment, the grouting head 6 is aligned with the mould opening, the grouting head 6 is connected with a liquid storage tank (not shown in the figure) through a liquid guide pipe, when the grouting conveyer belt 3 drives the mould to move, the translation crawler 61 drives the grouting head 6 to synchronously move with the mould, grouting is completed in the process, and then the translation crawler 61 drives the grouting head 6 to return to reset, and the next mould is waited to enter the grouting conveyer belt 3.
The grouting conveyer belt 3 can be provided with a length according to the grouting duration, so that the grouting is completed after the mould passes through the grouting conveyer belt 3.
The two sides of the reverse turntable 4 are provided with clamping pieces 42 driven by second air cylinders 40, when the injected mould enters the reverse turntable 4, the second air cylinders 40 drive the clamping pieces 42 to clamp and hold the mould, then the first motor 41 drives the reverse turntable 4 to horizontally overturn, so that the opening of the mould is downwards poured out of the grout, then the second air cylinders 40 reset to enable the two clamping pieces 42 to be loosened, and the mould falls on the mould conveying belt 5 and is then output.
The mold conveyor belt 5 can adopt a double-sided belt type or chain type conveyor belt, a slurry recovery groove 50 is arranged between the ascending section and the descending section of the mold conveyor belt 5, and the discharged slurry enters the recovery groove 50 for recovery when the mold is reversely buckled.
In order to avoid liquid splashing during pouring of the mould, a splash guard 51 is arranged on one side of the mould conveying belt 5, namely, the splashed slurry is blocked by the splash guard 51 and flows back into the slurry recovery tank 5 in the process that the mould is driven to be reversed by the reversing table 4.
It should be understood that the technical scope of the present utility model is not limited to the description, but may be modified or changed according to the above description by those skilled in the art, and all such modifications and changes should fall within the scope of the appended claims.
Claims (7)
1. A ceramic continuous grouting molding production line is characterized in that: mainly including clear useless conveyer belt (1), reverse slide (2), slip casting conveyer belt (3), reverse revolving stage (4), mould conveyer belt (5) that connect gradually, be equipped with telescopic air cock (8) in clear useless conveyer belt (1), be equipped with slip casting head (6) on slip casting conveyer belt (3), and slip casting head (6) are driven by translation track (61), reverse revolving stage (4) by first motor (41) drive can 180 upset, mould conveyer belt (5) are located reverse revolving stage (4) below, be equipped with deflector (20) by second motor (21) driven in reverse slide (2).
2. The ceramic continuous slip casting production line according to claim 1, wherein: the reverse slide way (2) is arc-shaped, and the included angle between the downward extending reverse slide way (2) and the ground is gradually increased.
3. A ceramic continuous slip casting line according to claim 1 or 2, characterized in that: the air tap (8) is driven by a first air cylinder (80) to lift, a first air outlet (81) is formed in the top end of the air tap (8), a plurality of second air outlets (82) which are inclined upwards are formed in the side wall of the upper portion of the air tap (8), and a plurality of third air outlets (83) which are inclined downwards are formed in the side wall of the middle of the air tap (8) in an annular mode.
4. A ceramic continuous slip casting line according to claim 3, characterized in that: the waste cleaning conveyer belt (1) adopts a double-sided belt conveyer belt, and a waste collecting groove (10) is arranged in the waste cleaning conveyer belt (1).
5. The ceramic continuous slip casting production line according to claim 1, wherein: the two sides of the reversing table (4) are provided with clamping pieces (42) driven by a second air cylinder (40).
6. A ceramic continuous slip casting line according to claim 1 or 5, characterized in that: the mold conveying belt (5) is provided with a slurry recovery groove (50).
7. The ceramic continuous slip casting production line according to claim 6, wherein: and a splash guard (51) is arranged on one side of the die conveying belt (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322021130.0U CN220614438U (en) | 2023-07-31 | 2023-07-31 | Ceramic continuous grouting molding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322021130.0U CN220614438U (en) | 2023-07-31 | 2023-07-31 | Ceramic continuous grouting molding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220614438U true CN220614438U (en) | 2024-03-19 |
Family
ID=90220840
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322021130.0U Active CN220614438U (en) | 2023-07-31 | 2023-07-31 | Ceramic continuous grouting molding production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220614438U (en) |
-
2023
- 2023-07-31 CN CN202322021130.0U patent/CN220614438U/en active Active
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