CN220593807U - Self-cleaning wax ball production die - Google Patents
Self-cleaning wax ball production die Download PDFInfo
- Publication number
- CN220593807U CN220593807U CN202321807442.8U CN202321807442U CN220593807U CN 220593807 U CN220593807 U CN 220593807U CN 202321807442 U CN202321807442 U CN 202321807442U CN 220593807 U CN220593807 U CN 220593807U
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- die
- wall
- ball
- support
- assembly
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000004140 cleaning Methods 0.000 title claims abstract description 18
- 229920001971 elastomer Polymers 0.000 claims abstract description 30
- 238000005096 rolling process Methods 0.000 claims abstract description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000011344 liquid material Substances 0.000 abstract description 19
- 239000000463 material Substances 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract description 2
- 239000001993 wax Substances 0.000 description 19
- 229920000049 Carbon (fiber) Polymers 0.000 description 5
- 239000004917 carbon fiber Substances 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 5
- 239000012188 paraffin wax Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241001453445 Acalypha rhomboidea Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of wax ball production, in particular to a self-cleaning wax ball production die which comprises a bracket and a rubber ball body, wherein the bracket is used for wax ball production, a lower die assembly is arranged on the inner wall of the bottom of the bracket, an upper die assembly matched with the lower die assembly is arranged on the inner wall of the top of the bracket, and a rotating assembly for driving the lower die assembly to rotate is arranged on the inner wall of the bottom of the bracket; the utility model is easy to slide under the pouring of materials to enable the outer wall to be in contact with the liquid materials completely, then the feeding structure is closed, the motor in the rotating assembly drives the second die to rotate, so that the rubber ball body is in contact with the liquid materials more uniformly, then the second die is reset, the first die is controlled by the hydraulic rod to be lifted and separated to take out the wax ball, the rubber ball body is supported and connected up and down by the balls in a rolling way, the contact surface is small and easy to roll, no dead angle exists, the defect is avoided, the feeding structure can rotate after pouring, the liquid materials are distributed more uniformly, and the production efficiency of the wax ball is improved.
Description
Technical Field
The utility model relates to the technical field of wax ball production, in particular to a self-cleaning wax ball production die.
Background
The hollow wax cleaning ball is formed by spherical foam, a layer of carbon fiber is required to be coated on the outer layer of the spherical foam to be changed into a carbon fiber ball, and a layer of polyurethane is poured on the surface of the carbon fiber ball to form a product, and the hollow wax cleaning ball is mainly used for cleaning greasy dirt and wax in petroleum pipelines. The original solid wax-cleaning ball mould consists of an upper mould and a lower mould, wherein spherical hollow cavities are arranged on the corresponding surfaces of the upper mould and the lower mould, and extruded rubber spheres or carbon fiber spheres are put into the mould for coating processing.
The Chinese patent with the publication number of CN212472156U discloses a hollow paraffin removal ball die, which has the advantages of simple structure, low manufacturing cost, high production efficiency and low labor intensity. Through multiple tests, the utility model can manufacture various hollow paraffin removal balls required by customers, and the liquid material poured on the surfaces of the hollow paraffin removal balls is very uniform due to the support of the fixing frame on the rubber balls or the carbon fiber balls.
Based on the above search in combination with the prior art findings: the rubber ball body is supported by the fixing frame, the contact area with the fixing frame is still larger, the contact surface is shielded to have dead angles during pouring, liquid materials cannot enter into the device with flaws, and the device cannot rotate after pouring, so that the liquid materials are easily unevenly distributed, and the production efficiency of wax balls is reduced.
Disclosure of Invention
The utility model aims to provide a self-cleaning wax ball production die which aims to solve the problems in the background technology.
The technical scheme of the utility model is as follows: the utility model provides a self-cleaning wax ball production mould, is including support and the rubber spheroid that is used for wax ball production, the bottom inner wall of support is provided with the bed die subassembly, the top inner wall of support is provided with the last mould subassembly of looks adaptation with it, the bottom inner wall of support is provided with the rotatory rotating assembly of drive bed die subassembly.
Preferably, the upper die assembly comprises a first die, a hydraulic rod is installed on the inner wall of the top of the support, a fixing plate is connected to one end of a hydraulic rod piston rod through a screw, the fixing plate is fixedly connected with the outer wall of the top end of the first die, the lower die assembly comprises a second die, the rotating assembly comprises a motor and a base, the base is fixedly connected with the inner wall of the bottom of the support, the motor is installed on the inner wall of the bottom of the base, one end of an output shaft of the motor is connected with a mounting plate through a coupling, the mounting plate is fixedly connected with the outer wall of the bottom end of the second die, a telescopic rod is fixedly connected with a telescopic rod, one end of the telescopic rod piston rod is connected with a supporting seat through a screw, a first mounting groove is formed in the outer wall of the bottom end of the supporting seat, three equally-distributed fixing frames are fixedly connected to the inner wall of the top end of the second die, a second mounting groove is formed in one side outer wall of each fixing frame, and a second ball is installed on the inner wall of each mounting groove.
Preferably, the first ball and the second ball are both connected with the rubber ball in a rolling way, and the fixing frame and the supporting seat are both matched with the rubber ball in size.
Preferably, sliding rails are arranged on the inner walls of the two sides of the bottom of the support, and the second die is connected with the sliding rails and the base in a sliding manner.
Preferably, circular holes are formed in the outer walls of two sides of the top end of the support, limiting rods are connected to the inner walls of the circular holes in a sliding mode, and the limiting rods are fixedly connected with the outer wall of one top end of the die.
Preferably, the feed inlet is formed in the outer wall of the other side of the bottom of the die and the outer wall of the other side of the top of the die, the feed pipe is arranged in the outer wall of the other side of the bottom of the bracket, and the feed inlet is matched with the feed pipe in size.
The utility model provides a self-cleaning wax ball production die through improvement, which has the following improvement and advantages compared with the prior art:
the method comprises the following steps: according to the utility model, the support, the upper die assembly, the lower die assembly and the rotating assembly are arranged, the support seat and the ball pair are matched to support the top of the rubber ball body, then liquid materials are poured, the contact surfaces of the ball I and the ball II with the rubber ball body are smaller, the outer wall is easy to slide under the pouring of the materials to be in full contact with the liquid materials, then the feeding structure is closed, the motor in the rotating assembly drives the die II to rotate, so that the rubber ball body is more uniformly in contact with the liquid materials, the die II is reset, the hydraulic rod controls the die I to ascend and separate to take out the wax ball, the rubber ball body is supported and in rolling connection with the ball body, the contact surfaces are more stable and are easy to roll without dead angles, the occurrence of defects is avoided, the liquid materials can be rotated after pouring, the liquid materials are more uniformly distributed, and the production efficiency of the wax ball is improved;
and two,: according to the utility model, the sliding rail and the limiting rod are arranged, so that the second die rotates and is limited and slides stably, and the first die slides and is limited and moves stably, and the stability of the die is improved.
Drawings
The utility model is further explained below with reference to the drawings and examples:
FIG. 1 is a schematic cross-sectional view of the overall structure of the present utility model;
FIG. 2 is a schematic view of the lower die assembly of the present utility model;
FIG. 3 is a schematic view of the upper die assembly of the present utility model;
fig. 4 is a schematic view of the rotating assembly structure of the present utility model.
Reference numerals illustrate:
1. a bracket; 2. an upper mold assembly; 21. a first die; 22. a support base; 23. a first ball; 3. a lower die assembly; 31. a second die; 32. a fixing frame; 33. a second ball; 34. a feed inlet; 4. a rotating assembly; 41. a motor; 42. a base; 43. a mounting plate; 5. rubber spheres; 6. a hydraulic rod; 7. a limit rod; 8. and a fixing plate.
Detailed Description
The following detailed description of the present utility model clearly and fully describes the technical solutions of the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a self-cleaning wax ball production die by improving the process, which comprises the following steps:
as shown in fig. 1-4, a self-cleaning wax ball production mold comprises a support 1 and a rubber ball 5, wherein the support 1 and the rubber ball are used for wax ball production, a lower mold assembly 3 is arranged on the inner wall of the bottom of the support 1, an upper mold assembly 2 matched with the support 1 is arranged on the inner wall of the top of the support 1, a rotating assembly 4 for driving the lower mold assembly 3 to rotate is arranged on the inner wall of the bottom of the support 1, specifically, the support 1 is placed at a production position, the upper mold assembly 2 is matched with the lower mold assembly 3 to produce a required wax ball, and the rotating assembly 4 drives a structure to rotate so that liquid materials are uniformly distributed.
Further, the upper die assembly 2 comprises a first die 21, a hydraulic rod 6 is arranged on the inner wall of the top of the bracket 1, one end of a piston rod of the hydraulic rod 6 is connected with a fixing plate 8 through a screw, the fixing plate 8 is fixedly connected with the outer wall of the top end of the first die 21, the lower die assembly 3 comprises a second die 31, the rotating assembly 4 comprises a motor 41 and a base 42, the base 42 is fixedly connected with the inner wall of the bottom of the bracket 1, the motor 41 is arranged on the inner wall of the bottom of the base 42, one end of an output shaft of the motor 41 is connected with a mounting plate 43 through a coupling, the mounting plate 43 is fixedly connected with the outer wall of the bottom end of the second die 31, the inner wall of the bottom of the first die 21 is fixedly connected with a telescopic rod, one end of the piston rod of the telescopic rod is connected with a supporting seat 22 through a screw, the outer wall of the bottom end of the supporting seat 22 is provided with a mounting groove I, the inner wall of the mounting groove I23 is provided with a ball, the top inner wall of the second die 31 is fixedly connected with three fixing frames 32 which are distributed at equal intervals, the outer wall of one side of the fixing frame 32 is provided with a second mounting groove, the inner wall of the second mounting groove is provided with a second ball 33, specifically, the rubber ball 5 is put into the second die 31 of the lower die assembly 3, the fixing frames 32 are matched with the second ball 33 to support the second ball, meanwhile, the hydraulic rod 6 controls the first die 21 in the upper die assembly 2 to descend, the inner supporting seat 22 and the first ball 23 are matched to support the top of the rubber ball 5, then liquid materials are poured, the contact surfaces of the first ball 23 and the second ball 33 with the rubber ball 5 are smaller, the outer wall is easily slid under the pouring of the materials to be contacted with the liquid materials, then the feeding structure is closed, the motor 41 in the rotating assembly 4 acts to drive the second die 31 to rotate, thereby enabling the rubber ball 5 to be contacted with the liquid materials more uniformly, and then the second die 31 is reset, after cooling, the hydraulic rod 6 controls the first die 21 to ascend to separate and take out the wax ball.
Further, the first ball 23 and the second ball 33 are both connected with the rubber ball 5 in a rolling way, the fixing frame 32 and the supporting seat 22 are both matched with the rubber ball 5 in size, and the upper and lower parts are limited and more stable.
Further, slide rails are arranged on the inner walls of the two sides of the bottom of the support 1, the second die 31 is connected with the slide rails and the base 42 in a sliding mode, and the rotation is limited and stable in sliding.
Further, circular holes are formed in the outer walls of the two sides of the top end of the support 1, the inner walls of the circular holes are slidably connected with limiting rods 7, the limiting rods 7 are fixedly connected with the outer wall of the top end of the first die 21, and the first die 21 slides and is limited and stably moves.
Further, the feed inlet 34 is formed in the outer wall of the other side of the bottom of the first die 21 and the outer wall of the other side of the top end of the second die 31, the feed pipe is arranged in the outer wall of the other side of the bottom of the support 1, the feed inlet 34 is matched with the feed pipe in size, and feeding and pouring are convenient.
Working principle: the support 1 is placed at a production position, the upper die assembly 2 is matched with the lower die assembly 3 to produce a required wax ball, the rotating assembly 4 drives the structure to rotate to enable liquid materials to be uniformly distributed, the rubber ball 5 is placed in the second die 31 of the lower die assembly 3, the fixing frame 32 is matched with the second ball 33 to support the rubber ball 5, meanwhile, the hydraulic rod 6 controls the first die 21 in the upper die assembly 2 to descend, the inner supporting seat 22 and the first ball 23 are matched to support the top of the rubber ball 5, then the liquid materials are poured, the contact surface between the first ball 23 and the second ball 33 and the rubber ball 5 is smaller, the outer wall is easy to slide under the pouring of the materials to be in contact with the liquid materials, then the feeding structure is closed, the motor 41 in the rotating assembly 4 acts to drive the second die 31 to rotate, the rubber ball 5 is enabled to be in contact with the liquid materials more uniformly, the second die 31 is reset, and the hydraulic rod 6 controls the first die 21 to ascend to separate and take out the wax ball after cooling.
Claims (5)
1. The utility model provides a self-cleaning clear wax ball production mould, includes support (1) and rubber spheroid (5) that are used for wax ball production, its characterized in that: the bottom inner wall of the support (1) is provided with a lower die assembly (3), the top inner wall of the support (1) is provided with an upper die assembly (2) which is matched with the lower die assembly, the bottom inner wall of the support (1) is provided with a rotating assembly (4) which drives the lower die assembly (3) to rotate, the upper die assembly (2) comprises a first die (21), the top inner wall of the support (1) is provided with a hydraulic rod (6), one end of a piston rod of the hydraulic rod (6) is connected with a fixing plate (8) through a screw, the fixing plate (8) is fixedly connected with the top end outer wall of the first die (21), the lower die assembly (3) comprises a second die (31), the rotating assembly (4) comprises a motor (41) and a base (42), the base (42) is fixedly connected with the bottom inner wall of the support (1), one end of an output shaft of the motor (41) is connected with a mounting plate (43) through a coupling, the mounting plate (43) is fixedly connected with the bottom end of the second die (31) through a screw, one end of the first die (21) is fixedly connected with the bottom end of the first die (22) through a telescopic support seat (22), the ball first (23) is installed to the inner wall of mounting groove first, the top inner wall fixedly connected with of mould second (31) three equidistance mount (32) that distribute, mounting groove second has all been seted up to one side outer wall of mount (32), ball second (33) are all installed to the inner wall of mounting groove second.
2. The self-cleaning wax ball production die as claimed in claim 1, wherein: the first ball (23) and the second ball (33) are connected with the rubber ball (5) in a rolling way, and the fixing frame (32) and the supporting seat (22) are matched with the rubber ball (5) in size.
3. The self-cleaning wax ball production die as claimed in claim 1, wherein: slide rails are arranged on the inner walls of the two sides of the bottom of the support (1), and the second die (31) is connected with the slide rails and the base (42) in a sliding mode.
4. The self-cleaning wax ball production die as claimed in claim 1, wherein: circular holes are formed in the outer walls of the two sides of the top end of the support (1), limiting rods (7) are connected to the inner walls of the circular holes in a sliding mode, and the limiting rods (7) are fixedly connected with the outer wall of the top end of the first die (21).
5. The self-cleaning wax ball production die as claimed in claim 1, wherein: the feeding hole (34) is formed in the outer wall of the other side of the bottom of the first die (21) and the outer wall of the other side of the top end of the second die (31), the feeding pipe is arranged on the outer wall of the other side of the bottom of the support (1), and the feeding hole (34) is matched with the feeding pipe in size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321807442.8U CN220593807U (en) | 2023-07-11 | 2023-07-11 | Self-cleaning wax ball production die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321807442.8U CN220593807U (en) | 2023-07-11 | 2023-07-11 | Self-cleaning wax ball production die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220593807U true CN220593807U (en) | 2024-03-15 |
Family
ID=90165680
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321807442.8U Active CN220593807U (en) | 2023-07-11 | 2023-07-11 | Self-cleaning wax ball production die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220593807U (en) |
-
2023
- 2023-07-11 CN CN202321807442.8U patent/CN220593807U/en active Active
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| GR01 | Patent grant |