CN220591769U

CN220591769U - Aluminum plate cutting control system

Info

Publication number: CN220591769U
Application number: CN202322000182.XU
Authority: CN
Inventors: 赵保峰; 张振华
Original assignee: Ningxia Langyue New Materials Co ltd
Current assignee: Ningxia Langyue New Materials Co ltd
Priority date: 2023-07-28
Filing date: 2023-07-28
Publication date: 2024-03-15
Anticipated expiration: 2033-07-28

Abstract

The application discloses aluminum plate cutting control system, including cutting table and support frame, install power bearing roller on the support frame, install the mount on the cutting table, the mounting box is installed through electronic slip table at the top in the mount, install the cutter on the mounting box, just be equipped with negative pressure adsorption equipment in the mounting box, still install the mounting bracket on the cutting table, the mounting bracket is located the mount with between the cutting table, just install the feed roll on the mounting bracket, the ejection of compact one side slope setting of cutting table. According to the utility model, the measurement of the aluminum alloy coiled material is completed through feeding, the cutting is completed, the generated scraps are adsorbed in the cutting process, the measurement is achieved, the cutting is performed in a linkage manner, the automatic cutting is realized, the scraps on the aluminum alloy coiled material in the cutting process are adsorbed, and the influence of the scraps on the surface of the coiled material is reduced.

Description

Aluminum plate cutting control system

Technical Field

The utility model relates to the technical field of aluminum veneer production, in particular to an aluminum plate cutting control system.

Background

The aluminum veneer has excellent performances such as fire resistance, corrosion resistance, water resistance and oxidation resistance, so the aluminum veneer is used as a novel wall decoration material, the application range of the aluminum veneer in the field of building decoration is wider and wider, and the manufacturing cost of the aluminum veneer is further reduced along with the gradual improvement of the process and the maturity of the material.

The production of aluminium veneer mainly comprises links such as design, preparation material, manufacturing, paint spraying, wherein prepare the material stage and can cut the coiled material into the panel of settlement size according to the design requirement for follow-up accurate cutting, because this link is only done simple cutting process, consequently the cutter that selects as cutting tool, for manual measurement in the cutting process, arrangement, and the piece that can produce after the cutting, if not in time clear up can influence follow-up processing, aluminum plate stacks piece and still can influence surface quality, we have put forward an aluminum plate panel cutting control system to solve above-mentioned problem for this reason.

Disclosure of Invention

The application provides an aluminum plate cutting control system, has solved in aluminum single plate production process at aluminum alloy coiled material's cutting process, and the piece that produces influences aluminum alloy surface quality, and the cutting process needs the problem of manual measurement control.

The application provides an aluminum plate cutting control system, including cutting table and support frame, install power bearing roller on the support frame, install the mount on the cutting table, install the install bin through electronic slip table at the top in the mount, install the cutter on the install bin, just be equipped with negative pressure adsorption equipment in the install bin, still install the mounting bracket on the cutting table, the mounting bracket is located the mount with between the cutting table, just install the feed roll on the mounting bracket.

Preferably, the discharging side of the cutting table is obliquely arranged.

Preferably, two placing frames are fixed on the discharging side of the cutting table, and adjusting support plates are arranged on the opposite side of the placing frames.

Preferably, the outer sides of the two adjusting support plates are respectively fixed with an adjusting rod, the outer sides of the two placing frames are respectively hinged with a second air cylinder, and the two second air cylinders are respectively hinged on the two adjusting rods.

Preferably, first air cylinders are arranged on two sides of the cutter, the first air cylinders are mounted on the fixing frame, a plurality of first air cylinders on the same side are in a group, and compression rollers are mounted on the plurality of first air cylinders of the same group together.

Preferably, the negative pressure adsorption device comprises a connecting pipe arranged in the mounting box, a plurality of dust absorption pipes are arranged on the connecting pipe, the dust absorption pipes penetrate through the mounting box and extend out of the mounting box, the dust absorption pipes are distributed on one circle of the cutter, an air pipe is connected to the connecting pipe, an adjusting groove is formed in the fixing frame, and the air pipe penetrates through the mounting box and the adjusting groove and extends out of the fixing frame.

Preferably, the supporting rods are fixed on the opposite side walls of the mounting frame, the supporting rods are sleeved with sliding sleeves in a sliding mode, distance measuring wheels are fixed on the sliding sleeves, and the distance measuring wheels are abutted to the aluminum alloy plates.

Preferably, the support rods are arranged in a polygonal shape.

Preferably, the mounting frame is provided with mounting grooves on two sides, a bearing seat is arranged in the mounting grooves, the feeding roller is arranged on the bearing seats on two sides, and a spring is arranged between the bearing seat and the side wall of the mounting groove.

Preferably, an adjusting screw is arranged on the mounting frame and extends into the mounting groove, and the adjusting screw abuts against the spring.

According to the technical scheme, the application provides an aluminum plate cutting control system, when the aluminum alloy sheet cutting control system is used, an purchased aluminum alloy coiled material is placed on a power idler, the aluminum alloy coiled material passes through a feeding roller and a fixing frame, after the power idler rotates to a set number of turns, a cutter works to cut off the coiled material, the cut coiled material is conveyed to a specified place, and generated scraps can be sucked away by negative pressure absorption in a cutting process.

Compared with the prior art, the utility model has the beneficial effects that:

1. the automatic feeding can be realized through the power carrier roller and the feeding roller, and the feeding amount is calculated by utilizing the rotation generated when the power carrier roller rotates, so that the purpose of automatic measurement is achieved;

2. through the setting of negative pressure adsorption equipment and cutter, in the cutting process, adsorb the piece that produces, not only accomplish can guarantee aluminum alloy material's surface quality, also reduce the aluminum alloy piece in the entering environment simultaneously, improve the environment in the mill.

In summary, in the utility model, the measurement of the aluminum alloy coiled material is completed through feeding, cutting is completed, the generated scraps are adsorbed in the cutting process, the measurement is achieved, the cutting is performed in a linkage manner, the automatic cutting is realized, the scraps on the aluminum alloy coiled material in the cutting process are adsorbed, and the influence of the scraps on the surface of the coiled material is reduced.

Drawings

For a clearer description of the technical solutions of the present application, the drawings that are necessary for the implementation will be briefly described, it being obvious to a person skilled in the art that other drawings can be obtained from these drawings without inventive effort.

Fig. 1 is a schematic structural diagram of an aluminum plate cutting control system according to the present utility model;

fig. 2 is a schematic side view of a cutting control system for aluminum plate materials according to the present utility model;

fig. 3 is a schematic structural diagram of an installation box of the aluminum plate cutting control system provided by the utility model;

fig. 4 is a schematic structural diagram of a connection pipe of the aluminum plate cutting control system according to the present utility model;

fig. 5 is a schematic diagram of an installation structure of an adjusting support plate of the aluminum plate cutting control system provided by the utility model;

fig. 6 is an enlarged view of the structure at a of the cutting control system for aluminum plate materials according to the present utility model.

In the figure: 1 cutting table, 2 mounting brackets, 3 feed rolls, 4 support frames, 5 power idler rollers, 6 support rods, 7 sliding sleeves, 8 first air cylinders, 9 fixing brackets, 10 adjusting support plates, 11 placing frames, 12 adjusting grooves, 13 ranging wheels, 14 mounting grooves, 15 adjusting screws, 16 compression rollers, 17 cutters, 18 mounting boxes, 19 air pipes, 20 dust collection pipes, 21 connecting pipes, 22 springs, 23 second air cylinders and 24 adjusting rods.

Detailed Description

In order to better understand the technical solutions in the present application, the following description will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings.

Referring to fig. 1-3, an aluminum plate cutting control system is disclosed, aluminum veneers are mainly processed by purchased aluminum alloy coiled materials, in the processing process, firstly, the coiled materials are required to be cut into set sizes, the subsequent processing is convenient, so the cutting precision is not required to be large, and cutters are adopted to directly cut, but the whole process needs to manually measure cutting, scraps formed in the cutting process are not cleaned timely, the cut aluminum materials cannot be piled up, scraps clamped in the middle in the piling process can influence the surface quality of the aluminum veneers, the surface quality of the aluminum veneers is influenced, workers are required to clean through air guns, the blown scraps are cleaned during off-duty or on-duty, scraps produced in the whole production are not much, but cleaning is required, and for this purpose, the aluminum plate cutting control system is designed to comprise a cutting table 1 and a supporting frame 4, the cutting table 1 is an original aluminum plate cutting table, the support frame 4 is used for placing coiled materials, in the material taking process, the power idler 5 is installed on the support frame 4, the power idler 5 rotates to drive the coiled materials to rotate, so that the coiled materials are opened and a part of the coiled materials are released, the release amount of the coiled materials is the same as the rotation amount of the power idler 5, therefore, the cutting size of the coiled materials is controlled by recording the rotation amount of the power idler 5, after the power idler 5 rotates to a set amount, the rotation is stopped, the primary feeding is completed, the fixed frame 9 is installed on the cutting table 1 during the cutting, the mounting box 18 is installed on the top in the fixed frame 9 through the electric sliding table, the mounting box 18 can reciprocate on the fixed frame 9, the cutter 17 is installed on the mounting box 18, the mounting box 18 moves once to drive the cutter 17 to complete the primary cutting, a negative pressure adsorption device is arranged in the mounting box 18, the chips formed in the cutting process are adsorbed and treated by the negative pressure adsorption device, reduce the piece of cutting in-process at aluminum product surface production, in order to improve the stability of pay-off, still install mounting bracket 2 on the cutting table 1, mounting bracket 2 is located between mount 9 and the cutting table 1, and install feed roll 3 on the mounting bracket 2, feed roll 3 is the driving roll by the motor, pivoted linear velocity is the same with the linear velocity of power bearing roller 5, the aluminum product is delivered to the cutting again through feed roll 3, firstly can flatten the aluminum product, secondly can stabilize the material loading direction of aluminum product, can also provide the power that the aluminum product removed, avoid the aluminum alloy coiled material to skid on power bearing roller 5, improve the conveying precision.

In some embodiments, the discharging side of the cutting table 1 is obliquely arranged, in this embodiment, after the aluminum alloy coiled material is cut, the aluminum alloy coiled material can slide to one side of the cutting table 1 through gravity, corresponding collecting structures can be arranged on the side, cost of manual handling is reduced, two placing frames 11 are fixed on the discharging side of the specific cutting table 1, cut aluminum alloy plate slides to the two placing frames 11 through the cutting table 1 to finish collecting, the adjusting support plates 10 are arranged on the opposite sides of the placing frames 11, the adjusting support plates 10 on the two sides are opened, aluminum alloy plate can be placed at a designated position, in the aspect of control of the adjusting support plates 10, adjusting rods 24 are fixed on the outer sides of the two adjusting support plates 10, second air cylinders 23 are hinged to the outer sides of the two placing frames 11, when the adjusting rods 24 are respectively hinged to the two adjusting rods 24, the adjusting support plates 10 are horizontal, after the aluminum alloy plate falls to the adjusting support plates 10, the second air cylinders 23 control the adjusting rods 24 to rotate, the adjusting support plates 10 are controlled to be opened to a vertical state, the aluminum alloy plate is placed to be stacked to the lower side, and the end portions of the aluminum alloy plate are worth being placed on the placing frames 11, and the coiled material can be placed at the end portions of the L-shaped coiled material can be placed, and the coiled material can be placed at the end portions of the L11.

In some embodiments, in order to improve stability of cutting, two sides of the cutter 17 are provided with first cylinders 8, the first cylinders 8 are mounted on the fixing frame 9, a plurality of first cylinders 8 on the same side are a group, a plurality of first cylinders 8 on the same group are jointly mounted with press rolls 16, when the feeding roll 3 and the power carrier roller 5 stop running, the first cylinders 8 are started to press two press rolls 16 on an aluminum alloy plate, the cutter 17 is located at a middle position, the cutter 17 is started to cut, vibration generated during cutting can be effectively controlled by clamping cutting, cutting stability is improved, and the cutting position is smoother.

In the utility model, the negative pressure adsorption device comprises a connecting pipe 21 arranged in a mounting box 18, the connecting pipe 21 is annularly arranged and is arranged on the periphery of a cutter 17, the normal operation of the cutter 17 is not affected, a plurality of dust collection pipes 20 are arranged on the connecting pipe 21, the dust collection pipes 20 extend out of the mounting box 18 through the mounting box 18, the dust collection pipes 20 are distributed on the periphery of the cutter 17 and adsorb scraps around the cutter 17, an air pipe 19 is connected to the connecting pipe 21, the air pipe 19 is a hose and is connected to one side of the negative pressure adsorption device, and because the cutter 17 is in a reciprocating operation state when in operation, an adjusting groove 12 is arranged on a fixing frame 9, the air pipe 19 extends out of the fixing frame 9 through the mounting box 18 and the adjusting groove 12, and can move along the adjusting groove 12, so that the normal operation of equipment is ensured.

In some embodiments, in order to ensure the dimensional accuracy of cutting the aluminum alloy coiled material, the ranging wheel 13 is installed at the position of the aluminum alloy coiled material path for detecting the moving length of the aluminum alloy coiled material, the ranging wheel 13 is mainly used for cutting, the supporting rod 6 is fixed on the opposite side wall of the mounting frame 2, the sliding sleeve 7 is sleeved on the supporting rod 6 in a sliding manner, the sliding sleeve 7 slides along the length direction on the supporting rod 6, thereby adjusting the position of the sliding sleeve 7, it is understood that the sliding sleeve 7 is provided with a screw capable of loosening and tightening, and used for fastening the sliding sleeve 7, the ranging wheel 13 is fixed on the sliding sleeve 7, the ranging wheel 13 is abutted on the aluminum alloy coiled material, and is used for measuring the moving distance of the aluminum alloy coiled material, the ranging wheel 13 has higher accuracy compared with the measurement of the power carrier roller 5 and the feeding roller 3, the supporting rod 13 has a certain downward force when abutted on the aluminum alloy coiled material, the friction force between the ranging wheel 13 and the aluminum alloy coiled material is increased, and how the pressure of the ranging wheel 13 on the aluminum alloy coiled material is specifically increased, the sliding sleeve 7 can be realized through gravity and the spring, the sliding sleeve 7 is further, the sliding sleeve 6 is prevented from being correspondingly arranged on the supporting rod 6, and the sliding sleeve 6 is correspondingly provided with the sliding sleeve 6, and the sliding sleeve is prevented from being in the cross section.

In some embodiments, because the thickness of the aluminum veneers of each batch is different, the thickness of the coiled materials used is different, in order to ensure the normal use of the feeding roller 3, the mounting grooves 14 are arranged on two sides of the mounting frame 2, the bearing seats are arranged in the mounting grooves 14, the feeding roller 3 is arranged on the bearing seats on two sides, the bearing seats can only slide up and down in the mounting grooves 14, the moving distance is within 3mm, the rotating speed is low, normal transmission is not influenced, the springs 22 are arranged between the bearing seats and the side walls of the mounting grooves 14 in supporting aspect, the fixing and the stress of the bearing seats are realized through the springs 22, further in order to adjust the pressure of the feeding roller 3, the adjusting screw 15 is arranged on the mounting frame 2 and extends into the mounting grooves 14, the adjusting screw 15 is abutted on the springs 22, the compression amount of the springs 22 can be adjusted through the adjusting screw 15, so that the pressure of the adjusting springs 22 is realized, and the different pressures of the feeding roller 3 are realized.

According to the technical scheme, when the automatic cutting machine is used, the purchased aluminum alloy coiled material is placed on the power carrier roller 5, the aluminum alloy coiled material passes through the feeding roller 3 and the fixing frame 9, the number of turns of the power carrier roller 5 or the length measured by the distance measuring wheel 13 is calculated, the cutting length is measured and cut, during cutting, the mounting box 18 drives the cutter 17 to move to finish cutting, generated scraps can be sucked away by negative pressure adsorption in the cutting process, and the coiled material cut according to the size can be manually carried, the coiled material can also be moved to the adjusting support plate 10, and stacking is finished by the adjusting support plate 10.

Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the application following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the application pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope of the application being indicated by the following claims.

It is to be understood that the present application is not limited to the precise arrangements and instrumentalities shown in the drawings, which have been described above, and that various modifications and changes may be effected without departing from the scope thereof. The above-described embodiments of the present application are not intended to limit the scope of the present application.

Claims

1. The utility model provides an aluminum plate panel cutting control system, includes cutting table (1) and support frame (4), its characterized in that: install power bearing roller (5) on support frame (4), install mount (9) on cutting board (1), install case (18) through electronic slip table at the top in mount (9), install cutter (17) on install case (18), just be equipped with negative pressure adsorption equipment in install case (18), still install mounting bracket (2) on cutting board (1), mounting bracket (2) are located mount (9) with between cutting board (1), just install feed roll (3) on mounting bracket (2).

2. An aluminium sheet cutting control system according to claim 1, characterized in that the discharge side of the cutting table (1) is arranged obliquely.

3. An aluminium sheet cutting control system according to claim 2, characterized in that two holders (11) are fixed to the discharge side of the cutting table (1), and that an adjusting support (10) is provided on the opposite side of the holders (11).

4. An aluminium sheet cutting control system according to claim 3, characterized in that the outer sides of the two adjusting support plates (10) are both fixed with adjusting rods (24), the outer sides of the two placing frames (11) are both hinged with second air cylinders (23), and the two second air cylinders (23) are respectively hinged on the two adjusting rods (24).

5. The aluminum plate cutting control system according to claim 1, wherein first air cylinders (8) are arranged on two sides of the cutter (17), the first air cylinders (8) are arranged on the fixing frame (9), a plurality of first air cylinders (8) on the same side are combined into a group, and compression rollers (16) are commonly arranged on the plurality of first air cylinders (8) of the same group.

6. An aluminium sheet cutting control system according to claim 1, characterized in that the negative pressure adsorption device comprises a connecting pipe (21) arranged in the mounting box (18), a plurality of dust suction pipes (20) are arranged on the connecting pipe (21), the dust suction pipes (20) penetrate through the mounting box (18) to extend out of the mounting box (18), the dust suction pipes (20) are distributed in a circle of the cutter (17), an air pipe (19) is connected to the connecting pipe (21), an adjusting groove (12) is arranged on the fixing frame (9), and the air pipe (19) penetrates through the mounting box (18) and the adjusting groove (12) and extends out of the fixing frame (9).

7. The aluminum plate cutting control system according to claim 1, wherein supporting rods (6) are fixed on opposite side walls of the mounting frame (2), sliding sleeves (7) are sleeved on the supporting rods (6) in a sliding mode, distance measuring wheels (13) are fixed on the sliding sleeves (7), and the distance measuring wheels (13) are abutted to aluminum alloy plates.

8. An aluminium sheet cutting control system according to claim 7, wherein the support bars (6) are arranged in a polygonal shape.

9. The aluminum plate cutting control system according to claim 1, wherein mounting grooves (14) are formed in two sides of the mounting frame (2), bearing blocks are mounted in the mounting grooves (14), the feeding roller (3) is mounted on the bearing blocks on two sides, and springs (22) are mounted between the bearing blocks and the side walls of the mounting grooves (14).

10. An aluminium sheet cutting control system according to claim 9, wherein the mounting frame (2) is provided with an adjusting screw (15), the adjusting screw (15) extending into the mounting groove (14), the adjusting screw (15) abutting against the spring (22).