CN220578603U - Take-up equipment - Google Patents

Abstract

The utility model provides wire winding equipment, belongs to the technical field of wire manufacture, and solves the problem that wire sampling and jumping adjustment are easy to interfere with each other in the prior art. The utility model comprises a frame, wherein a wire collecting device is arranged on the frame; the tensioning device is arranged at the front end of the wire collecting device, and a wire collecting channel is formed between the tensioning device and the wire collecting device; the sampling device is arranged on the rack, and a sampling channel is formed between the sampling device and the tensioning device; the wire rod on the tensioning device can enter a wire collecting channel or a sampling channel, and the wire collecting channel and the sampling channel are at least partially not overlapped. According to the utility model, the sampling device is independently arranged, the wire is not bound with the wire collecting device any more, the wire is directly conveyed to the sampling device from the tensioning device for sampling after trial plating, the wire collecting device can be adjusted during sampling detection, namely, the sampling operation and the jumping adjustment operation are simultaneously carried out, and the trial plating flow is effectively shortened.

Description

Take-up equipment

Technical Field

The utility model belongs to the technical field of wire manufacture, and particularly relates to wire winding equipment.

Background

The diamond wire is a wire material which takes a high-carbon steel wire as a bus and is plated with a nickel layer and added with diamond particles on the surface. Currently, diamond wires are widely used as dicing lines for processing crystalline silicon of photovoltaic or semiconductor.

The diamond wire electroplating equipment mainly comprises the working procedures of paying off, alkali washing, preplating, thickening, post-treatment, wire winding and the like. Sample lines need to be plated before the formal production of the diamond lines, production problems are checked by sampling and detecting the quality of the sample lines, and the diamond lines with poor continuous production quality are avoided.

In the wire winding process of the existing equipment, the sampling operation is to directly sample on the wire winding wheel, however, the jump of the wire winding wheel needs to be regulated before sampling, so that wire breakage caused by overlarge jump is avoided; after the take-up reel is adjusted, the test plating sampling can be carried out, and the production efficiency is affected.

Based on the above, the technical problem to be solved in the present application is: how to accelerate wire sampling.

Disclosure of Invention

The utility model aims to solve the problems in the prior art, provides a wire winding device, and solves the problem that wire sampling and jitter adjustment in the prior art are easy to interfere with each other. The technical effect of this application scheme is: the sampling operation and the jumping adjustment operation can be performed simultaneously, so that the test plating flow is shortened.

The aim of the utility model can be achieved by the following technical scheme: the wire winding equipment comprises a rack, wherein a wire winding device is arranged on the rack; the tensioning device is arranged at the front end of the wire collecting device, and a wire collecting channel is formed between the tensioning device and the wire collecting device; the sampling device is arranged on the rack, and a sampling channel is formed between the sampling device and the tensioning device; the wire rod on the tensioning device can optionally enter a wire collecting channel or a sampling channel.

It can be understood that through setting up sampling device independence, no longer bind with take-up, after the wire rod test plating, directly carry sampling to sampling device department from overspeed device tensioner, can adjust take-up in the time of the sample detects, sampling operation and the adjustment operation that beats go on simultaneously promptly, has effectively shortened the test plating flow. Further, the sampling channel is at least partially misaligned with the wire take-up channel, and it is understood that a section of the wire output from the tensioning device may be misaligned, while misalignment from the tensioning device to the sampling device or the wire take-up device may ensure that the sampling operation and the runout adjustment operation do not interfere with each other.

In the above-mentioned take-up device, the sampling device includes: the sampling unit, the sampling unit set up in overspeed device tensioner's top, be equipped with the wire casing on the sampling unit, the wire casing can supply the wire rod to encircle, form between wire casing and the overspeed device tensioner the sampling channel.

Illustratively, the sampling unit may be configured in a wheel or cylinder shape for ease of winding. Through set up the wire casing on the sampling unit, can prevent that the wire rod from coiling breaks away from the settlement position, be inconvenient for cutting the sample.

In the above-mentioned take-up device, the sampling device includes: and the cutting unit is arranged on one side of the sampling unit and is used for cutting the wire rod. Illustratively, the cutting unit has a cutting portion made of a hard material, which may be fed to cut in a direction close to the sampling channel, or a projection portion, which may project energy in a direction of the sampling unit to form a projection area, which at least partially covers the sampling channel. It will be appreciated that the wire may be cut in contact by providing a cutting portion made of hard material, or by providing a projection, such as a laser generator, to effect non-contact cutting of the wire.

In the above-described take-up device, the tensioning means includes: the first tensioning unit is arranged at the front end of the wire winding device and can provide tensioning force in a first direction for the wire rod; the second tensioning unit is arranged on one side of the first tensioning unit and can provide tensioning force in a second direction for the wire rod; wherein the first direction and the second direction are different.

It can be appreciated that by providing the first tensioning unit and the second tensioning unit, tensioning forces in two directions can be provided, achieving a better tensioning effect. Of course, in some embodiments, only one tensioning unit may be provided.

In the above wire-rewinding device, the first tensioning units and/or the second tensioning units are multiple, and the multiple first tensioning units and/or the multiple second tensioning units are arranged on the frame in a ladder shape.

It can be understood that when the wire winding equipment needs to simultaneously wind a plurality of wires, the first tensioning units and the second tensioning units also need to be configured with the same quantity, and the tensioning condition of each wire can be conveniently observed by staff through the ladder-shaped arrangement of the first tensioning units and/or the second tensioning units, so that the abnormity is timely processed.

In the above-mentioned take-up device, the tensioning device further includes: a first drive mechanism, the first drive mechanism comprising: the output end is connected with the first tensioning unit or the second tensioning unit; and the speed control unit is electrically or communicatively connected with the output end so as to control the speed of the output end.

It is understood that the rotational speed of the first tensioning unit or the second tensioning unit can be precisely controlled by providing the speed control unit, thereby adjusting the tensioning degree of the wire.

In the above-described take-up device, the tensioning means includes: the position adjusting component acts on the first tensioning unit and/or the second tensioning unit and can drive the first tensioning unit and/or the second tensioning unit to move/swing.

It is understood that by providing a position adjustment assembly to adjust the position of the first tensioning unit and/or the second tensioning unit, the adjustment position may be understood as an adjustment of level, height and angle.

In the above wire winding equipment, the frame is provided with a bearing plate, the first tensioning unit or the second tensioning unit is arranged on the bearing plate, the position adjusting assembly comprises a second driving mechanism, the second driving mechanism acts on the bearing plate, and the second driving mechanism can drive the bearing plate to move.

It can be understood that the bearing plate is arranged to bear a plurality of first tensioning units or second tensioning units, and the second driving mechanism is arranged to drive the bearing plate to move, so that the first tensioning units or the second tensioning units are driven to move. The movement is not limited to a specific direction, and may be up and down, right and left, or diagonal. The main purpose is to change the interval between the first tensioning unit and the second tensioning unit by moving so as to adjust the tension of the wire. The second drive mechanism may be an electric cylinder, an air cylinder, or a hydraulic cylinder, for example.

In the above wire winding equipment, the frame is provided with a bearing plate, the first tensioning unit or the second tensioning unit is arranged on the bearing plate, the position adjusting assembly comprises a third driving mechanism, the third driving mechanism acts on the bearing plate, and the third driving mechanism can drive the bearing plate to swing.

It can be understood that the third driving mechanism drives the bearing plate to rotate, so as to drive the first tensioning unit or the second tensioning unit to swing, thereby adjusting the angle position of the first tensioning unit or the second tensioning unit.

In the above-mentioned wire rewinding device, the wire rewinding device includes: the take-up wheels are distributed on the rack, and a plurality of take-up channels are formed between the take-up wheels and the tensioning device; the fourth driving mechanism acts on the take-up pulley and can drive the take-up pulley to rotate. It will be appreciated that the take-up wheel is driven to rotate to take up by the provision of the fourth drive mechanism.

Compared with the prior art, the utility model has the following beneficial effects:

1. the sampling device is independently arranged, the wire is not bound with the wire collecting device any more, the wire is directly conveyed to the sampling device from the tensioning device for sampling after trial plating, the wire collecting device can be adjusted during sampling detection, namely, sampling operation and jumping adjustment operation are simultaneously carried out, and the trial plating flow is effectively shortened;

2. the first tensioning units and/or the second tensioning units are arranged in a ladder-shaped manner, so that a worker can conveniently observe the tensioning condition of each wire rod, and the abnormality can be handled in time.

Drawings

FIG. 1 is a schematic perspective view of a take-up device of the present utility model;

FIG. 2 is a simplified schematic diagram of a sampling channel according to the present utility model;

FIG. 3 is a simplified schematic diagram of a winding channel according to the present utility model;

FIG. 4 is an enlarged schematic view of the tensioner of the present utility model;

FIG. 5 is a simplified schematic diagram of a position adjustment assembly of the present utility model;

FIG. 6 is an enlarged schematic view of the sampling device of the present utility model;

FIG. 7 is a simplified schematic diagram of a sampling unit according to an embodiment 1 of the present utility model;

FIG. 8 is a simplified schematic diagram of a sampling unit according to embodiment 2 of the present utility model;

100, a rack; 200. a wire winding device; 210. a wire winding wheel; 220. a fourth driving mechanism; 300. a tensioning device; 310. a first tensioning unit; 320. a second tensioning unit; 330. a first driving mechanism; 331. an output end; 332. a speed control unit; 340. a position adjustment assembly; 341. a carrying plate; 342. a second driving mechanism; 343. a third driving mechanism; 400. a sampling device; 410. a sampling unit; 411. a wire slot; 420. a cutting unit; 421. a cutting part; 422. a projection unit; s, a wire collecting channel; l, sampling channel; x, a first direction; y, second direction; m, wire rod.

Detailed Description

In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.

It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.

Referring to fig. 1 to 3 of the drawings in the specification, the wire winding apparatus of the present application specifically includes: the device comprises a frame 100, a wire collecting device 200, a tensioning device 300 and a sampling device 400, wherein the tensioning device 300 is arranged at the front end of the wire collecting device 200, and a wire collecting channel S is formed between the tensioning device 300 and the wire collecting device 200; the sampling device 400 is disposed on the frame 100, and a sampling channel L is formed between the sampling device 400 and the tensioning device 300; the wire M on the tensioning device 300 may optionally enter the winding channel S or the sampling channel L, where the winding channel S and the sampling channel L are at least partially misaligned.

It can be appreciated that, through setting up sampling device 400 independently, no longer bind with take-up 200, wire rod M test plating after, directly carry sampling to sampling device 400 department from overspeed device tensioner 300, can adjust take-up 200 in the time of the sample detection, sampling operation and beat adjustment operation go on simultaneously, have effectively shortened the test plating flow. With respect to the at least partial misalignment of the sampling path L and the take-up path S, it will be appreciated that the path of the wire M output from the tensioning device 300 may be coincident, whereas misalignment from the tensioning device 300 to the sampling device 400 or the take-up device 200 may ensure that the sampling operation and the runout adjustment operation do not interfere with each other.

Referring to fig. 1 and 6, the sampling device 400 includes: the sampling unit 410, the sampling unit 410 is disposed above the tensioning device 300, the sampling unit 410 is provided with a wire slot 411, the wire slot 411 can be surrounded by a wire M, and a sampling channel L is formed between the wire slot 411 and the tensioning device 300. Illustratively, the sampling unit 410 may be configured in a wheel or cylinder shape to facilitate winding. By providing the wire slot 411 on the sampling unit 410, the wire M can be prevented from being wound out of the set position, which is inconvenient for cutting and sampling.

Referring to fig. 6-8, in some embodiments, the sampling device 400 includes a cutting unit 420, the cutting unit 420 is disposed at one side of the sampling unit 410, and the cutting unit 420 is used to cut the wire M. As one embodiment, the cutting unit 420 has a cutting portion 421 made of a hard material, and the cutting portion 421 may feed cutting in a direction approaching the sampling path L; alternatively, in some embodiments, the cutting unit 420 has a projecting portion 422, and the projecting portion 422 may project energy toward the sampling unit 410 to form a projection area, and the projection area at least partially covers the sampling channel L. It will be appreciated that the cutting portion 421 made of hard material may be provided to cut the wire M in contact therewith, or the projection portion 422, such as a laser generator, may be provided to cut the wire M in a non-contact manner.

Referring to fig. 4, the tensioning device 300 includes a first tensioning unit 310 and a second tensioning unit 320, the first tensioning unit 310 is disposed at the front end of the wire winding device 200, and the first tensioning unit 310 can provide a tensioning force in a first direction X to the wire M; the second tensioning unit 320 is disposed at one side of the first tensioning unit 310, and the second tensioning unit 320 can provide a tensioning force in the second direction Y to the wire M; wherein the first direction X and the second direction Y are different. It will be appreciated that by providing the first tensioning unit 310 and the second tensioning unit 320, two tensioning forces in different directions may be provided for better tensioning. Of course, in some embodiments, only one tensioning unit may be provided.

In some embodiments, the first tensioning unit 310 and/or the second tensioning unit 320 are multiple, and the multiple first tensioning units 310 and/or the multiple second tensioning units 320 are arranged on the rack 100 in a ladder shape. It can be appreciated that, when the wire winding device needs to wind a plurality of wires M simultaneously, the first tensioning units 310 and the second tensioning units 320 also need to be configured with the same number, and by arranging the first tensioning units 310 and/or the second tensioning units 320 in a ladder shape, a worker can observe the tensioning condition of each wire M conveniently, and timely handle the abnormality.

With continued reference to fig. 4, the tensioner 300 further includes a first drive mechanism 330, the first drive mechanism 330 including: an output 331 and a speed control unit 332, the output 331 being connected to the first tensioning unit 310 or the second tensioning unit 320, the speed control unit 332 being electrically or communicatively connected to the output 331 for controlling the speed of the output 331. It is understood that the rotational speed of the first tensioning unit 310 or the second tensioning unit 320 can be precisely controlled by providing the speed control unit 332, thereby adjusting the tensioning degree of the wire M.

Referring to fig. 5, the tensioning device 300 includes a position adjusting assembly 340, which acts on the first tensioning unit 310 and/or the second tensioning unit 320 to move/swing the first tensioning unit 310 and/or the second tensioning unit 320. It is understood that by providing the position adjustment assembly 340 to adjust the position of the first tensioning unit 310 and/or the second tensioning unit 320, the adjustment position may be understood as an adjustment of level, height, and angle.

With continued reference to fig. 5, in some embodiments, a carrier 341 is disposed on the rack 100, the first tensioning unit 310 or the second tensioning unit 320 is disposed on the carrier 341, the position adjusting assembly 340 includes a second driving mechanism 342, the second driving mechanism 342 acts on the carrier 341, and the second driving mechanism 342 can drive the carrier 341 to move.

It can be understood that the carrying plate 341 is configured to carry a plurality of the first tensioning units 310 or the second tensioning units 320, and the second driving mechanism 342 is configured to drive the carrying plate 341 to move, so as to drive the first tensioning units 310 or the second tensioning units 320 to move. The movement is not limited to a specific direction, and may be up and down, right and left, or diagonal. The main purpose is to adjust the tension of the wire M by changing the interval between the first tensioning unit 310 and the second tensioning unit 320 by moving. The second drive mechanism 342 may be an electric cylinder, an air cylinder, or a hydraulic cylinder, for example.

In some embodiments, the frame 100 is provided with a carrying plate 341, the first tensioning unit 310 or the second tensioning unit 320 is disposed on the carrying plate 341, the position adjusting assembly 340 includes a third driving mechanism 343, the third driving mechanism 343 acts on the carrying plate 341, and the third driving mechanism 343 can drive the carrying plate 341 to swing. It can be understood that the third driving mechanism 343 drives the bearing plate 341 to rotate, so as to drive the first tensioning unit 310 or the second tensioning unit 320 to swing, so as to adjust the angular position thereof.

Referring to fig. 1, the wire winding device 200 includes a wire winding wheel 210 and a fourth driving mechanism 220, the wire winding wheels 210 are several and distributed on the frame 100, several wire winding channels S are formed between the wire winding wheels 210 and the tensioning device 300, the fourth driving mechanism 220 acts on the wire winding wheels 210, and the fourth driving mechanism 220 can drive the wire winding wheels 210 to rotate. It will be appreciated that the take-up wheel 210 is driven to rotate by the fourth drive mechanism 220.

It will be appreciated that in some embodiments, the sampling unit 410 may also be disposed at one side of the take-up reel 210 or below. In some embodiments, a wire arranging mechanism (not shown in the figure) may be further added to the wire collecting channel S or the sampling channel L, so as to facilitate smooth wire conveying.

The beneficial effects are that: according to the utility model, the sampling device 400 is independently arranged, the wire M is not bound with the wire collecting device 200 any more, and after trial plating, the wire M is directly conveyed to the sampling device 400 from the tensioning device 300 for sampling, and the wire collecting device 200 can be adjusted during sampling detection, namely, the sampling operation and the jumping adjustment operation are simultaneously carried out, so that the trial plating flow is effectively shortened; the first tensioning units 310 and/or the second tensioning units 320 are arranged in a ladder-shaped manner, so that a worker can conveniently observe the tensioning condition of each wire M, and the abnormality can be handled in time.

The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.

Claims (10)

1. A wire takeup device, characterized by comprising:

the wire winding device comprises a rack (100), wherein a wire winding device (200) is arranged on the rack (100);

the tensioning device (300) is arranged at the front end of the wire collecting device (200), and a wire collecting channel (S) is formed between the tensioning device (300) and the wire collecting device (200); and

the sampling device (400) is arranged on the frame (100), and a sampling channel (L) is formed between the sampling device (400) and the tensioning device (300);

wherein the wire (M) on the tensioning device (300) can optionally enter a wire collecting channel (S) or a sampling channel (L).

2. The wire-rewinding device as claimed in claim 1, characterized in that said sampling means (400) comprise:

the sampling unit (410), sampling unit (410) set up in overspeed device tensioner (300) top, be equipped with wire casing (411) on sampling unit (410), wire casing (411) can supply wire rod (M) to encircle, form between wire casing (411) and overspeed device tensioner (300) sampling channel (L).

3. The wire-rewinding device as claimed in claim 2, characterized in that said sampling means (400) comprise:

and the cutting unit (420), the cutting unit (420) is arranged at one side of the sampling unit (410), and the cutting unit (420) is used for cutting the wire (M).

4. The wire-rewinding device as claimed in claim 1, characterized in that said tensioning means (300) comprise:

the first tensioning unit (310) is arranged at the front end of the wire collecting device (200), and the first tensioning unit (310) can provide tensioning force in a first direction (X) for the wire (M);

a second tensioning unit (320), the second tensioning unit (320) being disposed at one side of the first tensioning unit (310), the second tensioning unit (320) being capable of providing a tensioning force in a second direction (Y) to the wire (M);

wherein the first direction (X) and the second direction (Y) are different.

5. The wire-rewinding device as claimed in claim 4, characterized in that the first tensioning unit (310) and/or the second tensioning unit (320) are a plurality of, and the plurality of first tensioning units (310) and/or the second tensioning units (320) are arranged in a ladder-like manner on the machine frame (100).

6. The wire-rewinding device as claimed in claim 4, characterized in that said tensioning means (300) further comprise: a first drive mechanism (330), the first drive mechanism (330) comprising:

-an output (331), the output (331) being connected to the first tensioning unit (310) or the second tensioning unit (320);

-a speed control unit (332), the speed control unit (332) being electrically or communicatively connected to the output (331) for controlling the speed of the output (331).

7. The wire-rewinding device as claimed in claim 4, characterized in that said tensioning means (300) comprise:

and the position adjusting component (340) acts on the first tensioning unit (310) and/or the second tensioning unit (320) and can drive the first tensioning unit (310) and/or the second tensioning unit (320) to move/swing.

8. The wire-rewinding device as claimed in claim 7, characterized in that a carrier plate (341) is arranged on the machine frame (100), the first tensioning unit (310) or the second tensioning unit (320) is arranged on the carrier plate (341), the position adjusting assembly (340) comprises a second driving mechanism (342), the second driving mechanism (342) acts on the carrier plate (341), and the second driving mechanism (342) can drive the carrier plate (341) to move.

9. The wire-rewinding device as claimed in claim 7, characterized in that a carrier plate (341) is arranged on the machine frame (100), the first tensioning unit (310) or the second tensioning unit (320) is arranged on the carrier plate (341), the position adjusting assembly (340) comprises a third driving mechanism (343), the third driving mechanism (343) acts on the carrier plate (341), and the third driving mechanism (343) can drive the carrier plate (341) to swing.

10. The wire-rewinding device as claimed in claim 1, characterized in that said wire-rewinding means (200) comprise:

the wire winding wheels (210) are distributed on the frame (100), and a plurality of wire winding channels (S) are formed between the wire winding wheels (210) and the tensioning device (300);

and the fourth driving mechanism (220) acts on the take-up pulley (210), and the fourth driving mechanism (220) can drive the take-up pulley (210) to rotate.