CN220570595U - Visual equipment fault detection system - Google Patents
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- CN220570595U CN220570595U CN202321590767.5U CN202321590767U CN220570595U CN 220570595 U CN220570595 U CN 220570595U CN 202321590767 U CN202321590767 U CN 202321590767U CN 220570595 U CN220570595 U CN 220570595U
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- 238000001514 detection method Methods 0.000 title claims abstract description 39
- 230000000007 visual effect Effects 0.000 title claims abstract description 18
- 238000012806 monitoring device Methods 0.000 claims abstract description 39
- 238000004891 communication Methods 0.000 claims abstract description 35
- 238000012544 monitoring process Methods 0.000 claims abstract description 12
- 230000004438 eyesight Effects 0.000 claims description 20
- 239000000779 smoke Substances 0.000 claims description 15
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- 230000005540 biological transmission Effects 0.000 description 10
- 230000017525 heat dissipation Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
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- 238000009434 installation Methods 0.000 description 2
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- 241001465382 Physalis alkekengi Species 0.000 description 1
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Abstract
The utility model provides a visual equipment fault detection system, which relates to the technical field of visual equipment monitoring and comprises a monitoring device, an edge computing gateway, a cloud server and terminal equipment, wherein the monitoring device comprises a power monitoring device, the power monitoring device is used for monitoring the power-on state of the visual equipment, the edge computing gateway comprises a processor, a communication module, a data buffer and a data encoder, the output end of the data buffer is connected with the data encoder, the controlled end of the data buffer and the controlled end of the data encoder are electrically connected with the processor, the power monitoring device is in communication connection with the processor, the processor is in communication connection with the cloud server through the communication module, and the terminal equipment is in communication connection with the cloud server.
Description
Technical Field
The utility model relates to the technical field of vision equipment monitoring, in particular to a vision equipment fault detection system.
Background
In industrial production, an industrial vision system is a relatively common auxiliary device, and can be used for detecting the quality of a product or controlling a mechanical arm to accurately grasp the product. When the visual equipment fails in a power failure, the whole system cannot work normally, and when the existing monitoring equipment transmits the failure information to the cloud server, the cloud server still needs to process data transmitted by the normal visual equipment, so that the problems of slow data transmission and data processing delay often occur in the monitoring equipment.
Disclosure of Invention
The utility model aims to solve the technical problems of improving the data transmission efficiency of monitoring equipment and reducing time delay.
The utility model provides a visual equipment fault detection system which comprises a monitoring device, an edge computing gateway, a cloud server and terminal equipment, wherein the monitoring device comprises a power supply monitoring device, the power supply monitoring device is used for monitoring the electrifying state of visual equipment, the edge computing gateway comprises a processor, a communication module, a data buffer and a data encoder, the output end of the data buffer is connected with the data encoder, the controlled end of the data buffer and the controlled end of the data encoder are electrically connected with the processor, the power supply monitoring device is in communication connection with the processor, the processor is in communication connection with the cloud server through the communication module, and the terminal equipment is in communication connection with the cloud server.
Optionally, the edge computing gateway further includes a serial port, and the power monitoring device is connected with the processor through the corresponding serial port.
Optionally, the monitoring device further comprises a temperature detection device, the temperature detection device is electrically connected with the processor through the corresponding serial port, and the temperature detection device is used for acquiring the temperature of the vision equipment.
Optionally, the temperature detection device is a thermocouple temperature sensor, a resistance temperature sensor or an infrared temperature sensor.
Optionally, the monitoring device further comprises a smoke detection device, the smoke detection device is electrically connected with the processor through the corresponding serial port, and the smoke detection device is used for acquiring smoke information at the vision equipment.
Optionally, the monitoring device further comprises an alarm, and the alarm is electrically connected with the processor.
Optionally, the alarm is a buzzer or a lamp.
Optionally, the terminal device is at least one of a mobile phone, a tablet computer and a computer.
Optionally, the communication module is at least one of an ethernet module, a WIFI module and a bluetooth module.
Compared with the prior art, the utility model has the beneficial effects that:
the output end of the data buffer is connected with the data encoder, the controlled end of the data buffer and the controlled end of the data encoder are electrically connected with the processor, the processor is in communication connection with the cloud server through the communication module due to the fact that the power monitoring device is in communication connection with the processor, after the processor receives data transmitted by the power monitoring device, the data sequentially pass through the data buffer and the data encoder, and then are transmitted to the cloud server through the communication module, the operation load of the cloud server is reduced, and the terminal equipment can download data from the cloud server for viewing due to the fact that the terminal equipment is in communication connection with the cloud server. Compared with the prior art, the data transmission efficiency is improved, the time delay is reduced, and therefore monitoring is facilitated.
Drawings
FIG. 1 is a schematic diagram of a visual equipment failure detection system according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram II of a system for detecting a malfunction of a visual device according to an embodiment of the present utility model;
FIG. 3 is a schematic diagram III of a vision equipment failure detection system according to an embodiment of the present utility model;
FIG. 4 is a third schematic diagram of a vision equipment failure detection system according to an embodiment of the present utility model;
fig. 5 is a schematic diagram of an edge computing gateway according to an embodiment of the present utility model.
Description of the reference numerals
1. A monitoring device; 11. a power supply monitoring device; 12. a temperature detecting device; 13. a smoke detection device; 14. an alarm; 2. an edge computing gateway; 21. a processor; 22. a communication module; 23. a data buffer; 24. a data encoder; 25. a serial port; 3. a cloud server; 4. and a terminal device.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
The reader will appreciate that in the description of this specification, a description of terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
As shown in fig. 1, the visual equipment fault detection system according to the embodiment of the utility model comprises a monitoring device 1, an edge computing gateway 2, a cloud server 3 and a terminal device 4, wherein the monitoring device 1 comprises a power monitoring device 11, the power monitoring device 11 is used for monitoring the power-on state of the visual equipment, the edge computing gateway 2 comprises a processor 21, a communication module 22, a data buffer 23 and a data encoder 24, the output end of the data buffer 23 is connected with the data encoder 24, the controlled end of the data buffer 23 and the controlled end of the data encoder 24 are electrically connected with the processor 21, the power monitoring device 11 is in communication connection with the processor 21, the processor 21 is in communication connection with the cloud server 3 through the communication module 22, and the terminal device 4 is in communication connection with the cloud server 3.
After the visual equipment fault detection system of the embodiment is adopted, the output end of the data buffer 23 is connected with the data encoder 24, the controlled end of the data buffer 23 and the data encoder 24 is electrically connected with the processor 21, the processor 21 is in communication connection with the cloud server 3 through the communication module 22 because the power monitoring device 11 is in communication connection with the processor 21, after the processor 21 receives the data transmitted by the power monitoring device 11, the data sequentially passes through the data buffer 23 and the data encoder 24, and then is transmitted to the cloud server 3 through the communication module 22, so that the operation load of the cloud server 3 is reduced, and the terminal equipment 4 can download the data from the cloud server 3 for viewing because the terminal equipment 4 is in communication connection with the cloud server 3. Compared with the prior art, the data transmission efficiency is improved, the time delay is reduced, and therefore monitoring is facilitated.
Optionally, the edge computing gateway 2 further includes a serial port 25, and the power monitoring device 11 is connected to the processor 21 through the corresponding serial port 25.
In this embodiment, the number of the serial ports 25 is not limited, and according to practical situations, as shown in fig. 1 and 5, the power monitoring device 11 can be connected with the serial ports 25 through a data transmission line, and wired transmission is performed between the two, so that data monitored by the power monitoring device 11 can be quickly transferred to the edge computing gateway 2.
Optionally, the monitoring device 1 further includes a temperature detecting device 12, where the temperature detecting device 12 is electrically connected to the processor 21 through a corresponding serial port 25, and the temperature detecting device 12 is used to obtain the temperature of the vision equipment.
In this embodiment, the temperature detecting device 12 is a thermocouple temperature sensor, a resistance temperature sensor, or an infrared temperature sensor. The selection is made according to the actual requirements without limitation.
In this embodiment, as shown in fig. 2 and 5, the temperature detecting device 12 can be connected to the serial port 25 through a data transmission line, and wired transmission is performed between the two to enable the data monitored by the temperature detecting device 12 to be quickly transferred to the edge computing gateway 2, and the processor 21 causes the data in the data buffer 23 to be uploaded to the data encoder 24 for encoding operation to compress the data volume to reduce the uploading load.
Optionally, the monitoring device 1 further comprises a smoke detection device 13, the smoke detection device 13 is electrically connected to the processor 21 through a corresponding serial port 25, and the smoke detection device 13 is used for acquiring smoke information at the vision equipment.
In this embodiment, as shown in fig. 3 and 5, the smoke detection device 13 can be connected to the serial port 25 through a data transmission line, and wired transmission is performed between the two to enable the data monitored by the smoke detection device 13 to be quickly transferred to the edge computing gateway 2, and the processor 21 causes the data in the data buffer 23 to be uploaded to the data encoder 24 for encoding operation to compress the data volume to reduce the uploading load.
Optionally, the monitoring device 1 further comprises an alarm 14, the alarm 14 being electrically connected to the processor 21 through a corresponding serial port 25.
In this embodiment, the alarm 14 is disposed at the vision device, as shown in fig. 4 and 5, and is electrically connected to the processor 21 through the corresponding serial port 25, and when the vision device is powered off, the edge computing gateway 2 starts the alarm 14, so that an operator can conveniently and quickly identify the fault occurrence position.
In this embodiment, the alarm 14 is a buzzer or a lamp. Like this, when visual equipment takes place the outage, the buzzer sound is in order to remind operating personnel through sound, and lamps and lanterns are luminous in order to pass through trapezoidal operating personnel of light.
Optionally, the terminal device 4 is at least one of a mobile phone, a tablet and a computer.
In this embodiment, the mobile phone, the tablet and the computer can be in communication connection with the cloud server 3, after the edge computing gateway 2 uploads the data to the cloud server 3, the cloud server 3 stores the data, and after the mobile phone, the tablet and the computer are connected with the cloud server 3, the mobile phone, the tablet and the computer can download the data from the cloud server 3 for viewing.
Optionally, the communication module 22 is at least one of an ethernet module, a WIFI module, and a bluetooth module.
Optionally, the edge computing gateway 2 further includes a protection shell, a power module and a power interface, where the processor 21, the data buffer 23, the data encoder 24 and the power module are disposed in the protection shell, and the power module is electrically connected with the processor 21 and the power interface respectively, and the serial port 25 and the power interface are embedded on the side wall of the protection shell.
In this embodiment, the protective housing may be rectangular, square or circular, and the inside thereof is provided with a receiving cavity. The processor 21, the data buffer 23 and the data encoder 24 are fixed in a receiving cavity, in one embodiment, a connecting column is arranged in the receiving cavity, the processor 21, the power module, the data buffer 23 and the data encoder 24 are integrated on a PCB board, and the PCB board is fixed on the connecting column by screws. The side wall of the protective shell is provided with an installation groove, and the serial port 25 and the power supply interface are arranged in the installation groove; the power module provides power to the processor 21 after the power interface is connected to the power grid through the power adapter.
In this way, the integrated design of edge computing gateway 2 not only facilitates transportation, but also serves the purpose of protecting processor 21, power module, data buffer 23 and data encoder 24 within the containment.
Optionally, the edge computing gateway 2 further includes a heat dissipation fan, a LAN port and a USB interface, the side wall of the protective housing is provided with an air inlet and an air exhaust hole, and the heat dissipation fan is disposed in the accommodating cavity and is disposed towards the air exhaust hole.
In this embodiment, the side wall of the protective housing is provided with a honeycomb-shaped exhaust hole. In one embodiment, the heat dissipation fan is fastened on the inner wall of the accommodating cavity by glue or screws and faces the heat dissipation hole, wherein the heat dissipation fan is connected with the processor 21, after the edge computing gateway 2 is electrified, the fan rotates after being electrified, and air flow enters through the air inlet and is discharged through the air outlet. In this way, after the edge computing gateway 2 is powered on, the heat dissipation fan can reduce the temperature inside the accommodation chamber, thereby improving the operating environment of the processor 21.
Although the utility model is disclosed above, the scope of the utility model is not limited thereto. Various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the utility model, and these changes and modifications will fall within the scope of the utility model.
Claims (9)
1. The utility model provides a vision equipment fault detection system, its characterized in that includes monitoring devices (1), edge calculation gateway (2), cloud ware (3) and terminal equipment (4), monitoring devices (1) include power monitoring devices (11), power monitoring devices (11) are used for monitoring vision equipment's circular telegram state, edge calculation gateway (2) include treater (21), communication module (22), data buffer (23) and data encoder (24), the output of data buffer (23) with data encoder (24) are connected, data buffer (23) with the controlled end of data encoder (24) with treater (21) electricity is connected, power monitoring devices (11) with treater (21) communication connection, treater (21) are through communication module (22) with cloud ware (3) communication connection, terminal equipment (4) with cloud ware (3) communication connection.
2. The vision equipment failure detection system according to claim 1, characterized in that the edge computing gateway (2) further comprises a serial port (25), the power monitoring device (11) being connected to the processor (21) through the corresponding serial port (25).
3. The vision equipment failure detection system according to claim 2, characterized in that the monitoring device (1) further comprises a temperature detection device (12), the temperature detection device (12) being electrically connected to the processor (21) through the corresponding serial port (25), the temperature detection device (12) being configured to obtain the temperature of the vision equipment.
4. A visual equipment failure detection system according to claim 3, characterized in that the temperature detection means (12) is a thermocouple temperature sensor, a resistance temperature sensor or an infrared temperature sensor.
5. A visual device fault detection system according to claim 3, wherein the monitoring means (1) further comprises a smoke detection means (13), the smoke detection means (13) being electrically connected to the processor (21) through the corresponding serial port (25), the smoke detection means (13) being adapted to obtain smoke information at the visual device.
6. The vision equipment failure detection system according to claim 5, characterized in that the monitoring device (1) further comprises an alarm (14), the alarm (14) being electrically connected to the processor (21).
7. The vision equipment failure detection system according to claim 6, characterized in that the alarm (14) is a buzzer or a light fixture.
8. The vision equipment failure detection system according to claim 1, characterized in that the terminal equipment (4) is at least one of a mobile phone, a tablet and a computer.
9. The vision equipment failure detection system of claim 1, characterized in that the communication module (22) is at least one of an ethernet module, a WIFI module, and a bluetooth module.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321590767.5U CN220570595U (en) | 2023-06-20 | 2023-06-20 | Visual equipment fault detection system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321590767.5U CN220570595U (en) | 2023-06-20 | 2023-06-20 | Visual equipment fault detection system |
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CN220570595U true CN220570595U (en) | 2024-03-08 |
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CN202321590767.5U Active CN220570595U (en) | 2023-06-20 | 2023-06-20 | Visual equipment fault detection system |
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CN (1) | CN220570595U (en) |
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2023
- 2023-06-20 CN CN202321590767.5U patent/CN220570595U/en active Active
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