CN220560805U - Bus duct jack box welding set - Google Patents
Bus duct jack box welding set Download PDFInfo
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- CN220560805U CN220560805U CN202322234913.7U CN202322234913U CN220560805U CN 220560805 U CN220560805 U CN 220560805U CN 202322234913 U CN202322234913 U CN 202322234913U CN 220560805 U CN220560805 U CN 220560805U
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- 238000003466 welding Methods 0.000 title claims abstract description 114
- 230000008878 coupling Effects 0.000 claims abstract description 5
- 238000010168 coupling process Methods 0.000 claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 claims abstract description 5
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 6
- 230000002950 deficient Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model relates to a bus duct jack box welding set, it is including placing subaerial welding bench, the welding bench includes that two intervals are placed subaerial support column and rigid coupling are in two the support column keeps away from the first backup pad of ground one end, two the support column with form between first backup pad and the ground and place the space, first backup pad is kept away from welder and be used for driving is installed to one side of support column welder lateral shifting's horizontal drive device and be used for driving welder vertical motion's vertical drive device, be provided with in the place the space and be used for fixing device of jack box body and be used for carrying jack box body to welding hole department's conveyor, offer the confession in the first backup pad welder passes and carries out welded welding hole to the jack box body. The utility model has the effect that improves bus duct jack box casing's welding efficiency and welding quality, reduces the probability that defective products appear.
Description
Technical Field
The application relates to the field of bus duct jack boxes, in particular to a bus duct jack box welding device.
Background
The development of modern industry makes the electricity consumption of various industries increase sharply, and the original electric wires and cables can not meet the demands. In modern power distribution, wires and cables are gradually replaced by bus ducts with large capacity and convenient branching and bundling management, and in order to conveniently draw power on the bus ducts to draw power to a user side, an inserting box is required to be arranged so as to conveniently manage the bus ducts. The plug box is generally formed by mutually welding or riveting the side plates and the cover plate, and the welding mode is the most widely used mode at present because the welding mode is firmer. In the welding process, workers need to mutually butt the side plates and the cover plates of the jack box, pre-weld the side plates and the cover plates of the jack box at a plurality of points in spot welding to form a jack box body, then place the jack box body on a supporting frame for fixing and compacting, and finally weld joints between the side walls and the cover plates are welded by a manual handheld welding gun to form a jack box shell. Such a process is time-consuming and labor-consuming, and in the welding process, the jack box body also moves on the support frame easily, so that the positioning effect is poor, the welding effect of the jack box shell is directly affected, and defective products are easy to occur.
Disclosure of Invention
In order to improve welding efficiency and welding quality of bus duct jack box shells and reduce the probability that defective products appear, the application provides a bus duct jack box welding device.
The application provides a bus duct jack box welding set adopts following technical scheme:
the utility model provides a bus duct jack box welding set, includes places subaerial welding bench, the welding bench includes that two intervals are placed subaerial support column and rigid coupling are two the support column keeps away from the first backup pad of ground one end, two the support column with form between first backup pad and the ground and place the space, first backup pad is kept away from one side of support column is installed welder and is used for driving welder lateral shifting's horizontal drive device and is used for driving welder vertical motion's vertical drive device, be provided with in placing the space and be used for fixing jack box body's fixing device and be used for carrying jack box body to the conveyor of welding hole department, offer the confession in the first backup pad welder passes and carries out welded welding hole to the jack box body.
Through adopting above-mentioned technical scheme, during the use, place the jack box body on fixing device, then carry the jack box body to welding hole department through conveyor, start vertical drive device and drive welder vertical motion with the butt in the curb plate and the apron junction of jack box, thereby start horizontal drive device and drive welder lateral shifting welds in order to form required jack box casing to the welding seam of jack box body. The manual fixing of the jack box shell is not needed for welding, and the welding efficiency of the bus duct jack box shell is improved.
Optionally, a second support plate is horizontally and fixedly connected between the two support columns, the second support plate is located in the placement space, the conveying device comprises a cylinder fixedly connected to one side of the second support plate, which faces the first support plate, and the fixing device is installed on a piston rod of the cylinder.
Through adopting above-mentioned technical scheme, during the use, drive the jack box casing of placing on fixing device through the flexible of cylinder piston rod and slide to welding hole department and weld or leave welding hole department.
Optionally, the fixing device includes the rigid coupling and is in fixed block and demountable installation on the cylinder piston rod the fixed block is kept away from the compact heap of cylinder one side, the fixed block is kept away from one side of cylinder has seted up the fixed slot, the one end embedding of compact heap in the fixed slot, the compact heap orientation welder's one end stretches out the fixed block, the compact heap is kept away from the both sides of the one end of fixed block all process into the inclined plane, the inclined plane of compact heap both sides becomes the contained angle setting.
Through adopting above-mentioned technical scheme, the one end both sides of compact heap set to the inclined plane of contained angle, the both sides inclined plane of compact heap respectively with the curb plate or the apron butt of jack box body with the more stable welding of placing on the compact heap of jack box body.
Optionally, a plurality of screens boards are fixed with interval respectively along the direction of height to the both sides that the fixed block was processed into the inclined plane, the open end of screens board is kept away from the fixed block, demountable installation has the mounting that is used for fixing the jack box body in the position on the compact heap in the screens board, the fixed block is provided with one respectively on the both sides of inclined plane the mounting.
Through adopting above-mentioned technical scheme, through the mounting of fixing piece on the compact heap can be fixed the both ends of jack box body in the screens inboard to reduce jack box body and drop from the compact heap or warp the condition when the welding.
Optionally, the mounting includes that one end demountable installation is in horizontal plate in the screens board, rotate and connect the horizontal plate is kept away from the butt board of cylinder one side and set up the butt board with torsional spring between the horizontal plate the elasticity effect of torsional spring drives the butt board is to the screens board place direction rotates.
Through adopting above-mentioned technical scheme, during the use, can install the horizontal plate in the suitable screens board in fixed block both sides respectively, then the butt board of pulling both sides is with the both ends of jack box body butt respectively in the butt board to fix the jack box body on the compact heap.
Optionally, a non-slip pad for making the abutting plate abut on the jack box body is installed on one side of the abutting plate facing the clamping plate.
Through adopting above-mentioned technical scheme, only with the both ends butt of jack box casing in the butt board probably take place to slide, through the friction between butt board and jack box casing that installs the slipmat on the butt board can increase, reduce the slip.
Optionally, a handle is fixedly connected to one side of the abutting plate, which is far away from the anti-slip pad.
Through adopting above-mentioned technical scheme, the handle provides a force application point for workman's pulling butt board for the pulling of butt board becomes more convenient.
Optionally, a drag hook is fixedly connected to one side of the horizontal plate, which is far away from the air cylinder, and the drag hook is positioned on one side of the horizontal plate, which is far away from the clamping plate, and can be hooked on the handle.
Through adopting above-mentioned technical scheme, when need take off the jack box casing that has welded from the compact heap, hook the handle of both sides with the hook for the workman need not pull the butt board of both sides with both hands again.
Optionally, the fixing device further includes two fixing strips fixedly connected to one side of the first support plate facing the compression block and located at two sides of the welding hole respectively, and a welding space communicated with the welding hole is formed between the two fixing strips.
Through adopting above-mentioned technical scheme, during the use, carry jack box body to welding hole department through the cylinder, the fixed strip of both sides can play the restriction effect to the jack box body, prevents that the jack box body from rocking.
Optionally, two fixing strips are respectively arranged in an inclined shape towards one side of the welding space.
Through adopting above-mentioned technical scheme, set to the shape that adaptation jack box body that the slope form can be better for the inclined plane of fixed strip and the curb plate or the apron butt of jack box body are in the same place.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the fixing device is arranged to fix the jack box body, the conveying device is arranged to convey the jack box body to the welding hole for welding, workers do not need to manually fix and convey the jack box body for welding, and the welding efficiency of the bus duct jack box shell is improved;
2. through set up a plurality of screens boards and dispose the mounting that can demountable installation on the screens board in the both sides of fixed block, can make the both ends of the jack box body of placing on the fixed block fixed, fix a position the jack box body, reduce the probability of welding out the defective products because the jack box is unstable when welding.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present application.
Fig. 2 is an enlarged schematic view at a in fig. 1.
Fig. 3 is a schematic partial cross-sectional view of the overall structure of the present application.
Reference numerals illustrate: 1. a welding table; 11. a support column; 12. a first support plate; 121. welding holes; 13. a second support plate; 2. placing space; 3. a welding gun; 31. a horizontal driving device; 32. a vertical driving device; 4. a fixing device; 41. a fixed block; 411. a fixing groove; 412. a clamping plate; 42. a compaction block; 43. a fixing member; 431. a horizontal plate; 432. an abutting plate; 433. a torsion spring; 434. an anti-slip pad; 435. a handle; 436. a drag hook; 44. a fixing strip; 5. a conveying device; 51. a cylinder; 6. welding space.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-3.
The embodiment of the application discloses a bus duct jack box welding device. Referring to fig. 1, the bus duct jack box welding device comprises a welding table 1 placed on the ground, wherein the welding table 1 comprises two support columns 11 placed on the ground at intervals and a first support plate 12 fixedly connected to one end, far away from the ground, of the two support columns 11, and a placing space 2 is formed between the two support columns 11 and the first support plate 12 and between the two support columns and the ground. The welding gun 3, the horizontal driving device 31 for driving the welding gun 3 to transversely move and the vertical driving device 32 for driving the welding gun 3 to vertically move are arranged on one side, far away from the supporting column 11, of the first supporting plate 12, the fixing device 4 for fixing the jack box body and the conveying device 5 for conveying the jack box body to the welding hole 121 are arranged in the placing space 2, and the welding hole 121 for the welding gun 3 to weld the jack box body is formed in the first supporting plate 12. When the welding device is used, the side plates and the cover plates of the jack box are welded in advance to form the jack box body, then the jack box body is placed on the fixing device 4 to be fixed, the conveying device 5 is started to convey the jack box body to the welding hole 121, the jack box body is clamped between the fixing device 4 and the first support plate 12, the conveying device 5 is stopped, then the welding gun 3, the horizontal driving device 31 and the vertical driving device 32 are started to weld the jack box body, the vertical driving device 32 drives the welding gun 3 to vertically move to abut against the joint of the side plates and the cover plates of the jack box, and the horizontal driving device 31 drives the welding gun 3 to move along the length direction of the welding hole 121, so that welding of a welding seam between the side plates and the cover plates is realized. After the welding is finished, the conveying device 5 is started again to drive the welded jack box shell to leave, and then the jack box shell is detached from the fixing device 4. Through bus duct jack box welding set, the workman no longer need the manual work fixed and carry jack box body to weld, has improved the welding efficiency of bus duct jack box casing.
A second supporting plate 13 is horizontally fixedly connected between the two supporting columns 11, and the second supporting plate 13 is positioned in the placing space 2. The conveying device 5 comprises a cylinder 51 fixedly connected to the side, facing the first support plate 11, of the second support plate 13, and the maximum extension length of the piston rod of the cylinder 51 enables the jack box body to be conveyed to the position of the welding hole 121.
The fixing device 4 comprises a fixing block 41 fixedly connected to a piston rod of the air cylinder 51, and a compressing block 42 detachably arranged on one side of the fixing block 41 away from the air cylinder 51. Fixed slot 411 has been seted up to one side that fixed block 41 kept away from cylinder 51, fixed slot 411 runs through fixed block 41 relative both ends, in fixed slot 411 was embedded to compact heap 42 one end, compact heap 42 stretches out fixed block 41 towards welder 3's one end, compact heap 42 both sides of stretching out fixed block 41's one end all process into the inclined plane, and two inclined planes of compact heap 42 are the setting angle setting for can place the jack box body on two inclined planes of compact heap 42, thereby fix the welding angle of jack box body.
Referring to fig. 1 and 2, two sides of the inclined surface of the fixing block 41 are respectively and fixedly connected with a plurality of integrally U-shaped clamping plates 412 at intervals along the height direction, the opening ends of the clamping plates 412 are far away from the fixing block 41, fixing pieces 43 are detachably arranged in the clamping plates 412, and two sides of the fixing block 41 are respectively provided with one fixing piece 43.
The fixing member 43 includes a horizontal plate 431 with one end detachably mounted in the positioning plate 412, an abutting plate 432 rotatably connected to one side of the horizontal plate 431 away from the cylinder 51, and a torsion spring 433 sleeved on the hinge shaft of the abutting plate 432, wherein one side of the torsion spring 433 abuts against the upper side of the horizontal plate 431 and is located on one side of the abutting plate 432 away from the positioning plate 412, and the other side of the torsion spring 433 abuts against one side of the abutting plate 432, so that under the action of the elastic force of the torsion spring 433, a force is applied to the abutting plate 432 to rotate toward the positioning plate 412. When in use, the side plates and the cover plates of the jack box body placed on the compression block 42 can be respectively placed on the two sides of the fixed block 41 and positioned on one side of the abutting plate 432 facing the clamping plate 412, and under the action of the torsion spring 433, the two abutting plates 432 positioned on the two sides of the fixed block 41 are respectively abutted on the side plates and the cover plates of the jack box body, so as to realize the fixation of the jack box body on the compression block 42. The clamping plate 412 is inserted into one end of the water supply plate 431, and after the horizontal plate 431 is inserted into the clamping plate 412, the two plates can be connected together by bolts.
An anti-slip pad 434 is mounted at one end of the abutting plate 432 facing the clamping plate 412, and anti-slip patterns are processed on the anti-slip pad 434, so that the abutting plate 432 can be abutted on the jack box body through the anti-slip pad 434.
To facilitate pulling of the abutment plate 432, a handle 435 is fixedly attached to a side of the abutment plate 432 remote from the anti-slip pad 434 and remote from the hinge axis of the abutment plate 432. When in use, the handles 435 on the two sides of the fixing block 41 can be pulled to adjust the abutting plates 432, and then the pre-welded jack box body is placed at the upper end of the pressing block 42, so that the two ends of the jack box body can be respectively abutted with the hinge shaft of the abutting plates 432 on the two sides of the fixing block 41, thereby fixing the jack box body.
The side of the horizontal plate 431 away from the air cylinder 51 is fixedly connected with a drag hook 436, and the drag hook 436 is positioned on the side of the horizontal plate 431 away from the clamping plate 412. When the jack box body needs to be taken down, the handle 435 can be hooked by the draw hook 436 so as to compress the torsion spring 433, thereby fixing the abutting plate 432, and releasing the abutting relationship between the abutting plate 432 and the jack box body. The operator can directly remove the jack box body from the compression block 42 or place a new jack box body on the compression block 42.
Referring to fig. 1 and 3, the fixing device 4 further includes two fixing strips 44 fixedly connected to a side of the first support plate 12 facing the pressing block 42 and located at two sides of the welding hole 121, wherein the length of the fixing strip 44 is the same as that of the welding hole 121, and a welding space 6 communicating with the welding hole 121 is formed between the two fixing strips 44. The two fixing strips 44 are respectively arranged in an inclined manner on one side facing the welding space 6 so as to facilitate the smooth sliding of the jack box body from the welding space 6 into the welding hole 121. When the welding gun 3 is used, the air cylinder 51 is started, the piston rod of the air cylinder 51 stretches upwards to drive the jack box body fixed on the compression block 42 to move upwards until the jack box body slides into the welding hole 121, at the moment, the jack box body is clamped between the compression block 42 and the fixing strip 44 to stop the work of the air cylinder 51, then the upper vertical driving device 32 is started to drive the welding gun 3 to reach the welding seam on the jack box body, and the horizontal driving device 31 is started to drive the welding gun 3 to weld the jack box body at the welding hole 121.
Wherein, the horizontal driving device 31 can be a linear motor, the vertical driving device 32 is fixedly connected on a slide block of the linear motor, the vertical driving device 32 can be a driving cylinder, and the welding gun 3 is fixedly connected on a piston rod of the driving cylinder.
The implementation principle of the bus duct jack box welding device is as follows: when the welding device is used, firstly, two horizontal plates 431 are respectively installed and fixed in clamping plates 412 on two sides of a fixed block 41, then, the jack box body is placed on a compression block 42, handles 435 on two sides of the fixed block 41 are respectively pulled to adjust abutting plates 432 so as to fix the jack box body, then, an air cylinder 51 is started, the air cylinder 51 drives the jack box body to move upwards until the jack box body slides to a welding hole 121, the work of the air cylinder 51 is stopped, then, a vertical driving device 32 above the air cylinder is started to drive a welding gun 3 to reach a welding seam on the jack box body, and the horizontal driving device 31 is started to drive the welding gun 3 to weld the jack box body at the welding hole 121; after the welding is finished, the air cylinder 51 is started again, the air cylinder 51 drives the jack box shell formed by the welding to move downwards, the work of the air cylinder 51 is stopped again, the handle 435 is hooked by the draw hook 436, the abutting plate 432 is fixed, and then the jack box shell is taken down from the compression block 42.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (10)
1. The utility model provides a bus duct jack box welding set which characterized in that: including placing subaerial welding bench (1), welding bench (1) including two intervals place subaerial support column (11) and rigid coupling at two first backup pad (12) of ground one end are kept away from to support column (11), two support column (11) with form between first backup pad (12) and the ground and place space (2), first backup pad (12) are kept away from one side of support column (11) is installed welder (3) and is used for driving welder (3) lateral shifting's horizontal drive device (31) and is used for driving vertical drive device (32) of welder (3) vertical motion, be provided with in place space (2) fixing device (4) and be used for carrying jack box body to welding hole (121) department conveyor (5), set up on first backup pad (12) and supply welder (3) pass and carry out welded welding hole (121) to the jack box body.
2. The bus duct jack welding device of claim 1, wherein: a second supporting plate (13) is horizontally fixedly connected between the two supporting columns (11), the second supporting plate (13) is located in the placing space (2), the conveying device (5) comprises a cylinder (51) fixedly connected to one side of the second supporting plate (13) towards the first supporting plate (12), and the fixing device (4) is installed on a piston rod of the cylinder (51).
3. The bus duct jack welding device of claim 2, wherein: the fixing device (4) comprises a fixing block (41) fixedly connected to a piston rod of the air cylinder (51) and a compression block (42) detachably mounted on one side, far away from the air cylinder (51), of the fixing block (41), two sides, extending out of one end of the fixing block (41), of the compression block (42) are inclined, and inclined planes of two sides of the compression block (42) are arranged to form an included angle.
4. A bus duct jack welding apparatus according to claim 3, wherein: the utility model discloses a fixing device, including fixed block (41), fixed block (41) processing has a plurality of screens boards (412) of interval rigid coupling respectively along the direction of height, the open end of screens board (412) is kept away from fixed block (41), demountable installation has in screens board (412) to be used for fixing the jack box body is in mounting (43) of position on compact heap (42), one is installed respectively on the both sides that fixed block (41) were provided with the inclined plane mounting (43).
5. The bus duct jack welding device of claim 4, wherein: the fixing piece (43) comprises a horizontal plate (431) with one end detachably mounted in the clamping plate (412), an abutting plate (432) rotatably connected with the horizontal plate (431) and far away from one side of the air cylinder (51), and a torsion spring (433) arranged between the abutting plate (432) and the horizontal plate (431), wherein the abutting plate (432) is driven to rotate towards the clamping plate (412) under the action of elasticity of the torsion spring (433).
6. The bus duct jack welding device of claim 5, wherein: and a non-slip pad (434) for enabling the abutting plate (432) to abut against the jack box body is arranged on one side, facing the clamping plate (412), of the abutting plate (432).
7. The bus duct jack welding device of claim 6, wherein: the said
A handle (435) is fixedly connected to one side of the abutting plate (432) away from the anti-slip pad (434).
8. The bus duct jack welding device of claim 7, wherein: one side of the horizontal plate (431) far away from the air cylinder (51) is fixedly connected with a draw hook (436), the draw hook (436) is positioned on one side of the horizontal plate (431) far away from the clamping plate (412), and the draw hook (436) can be hooked on the handle (435).
9. A bus duct jack welding apparatus according to claim 3, wherein: the fixing device (4) further comprises two fixing strips (44) fixedly connected to one side, facing the compression block (42), of the first support plate (12) and located on two sides of the welding hole (121), and a welding space (6) communicated with the welding hole (121) is formed between the two fixing strips (44).
10. The bus duct jack welding device of claim 9, wherein: two fixing strips (44) are respectively arranged in an inclined mode on one side of the welding space (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322234913.7U CN220560805U (en) | 2023-08-18 | 2023-08-18 | Bus duct jack box welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322234913.7U CN220560805U (en) | 2023-08-18 | 2023-08-18 | Bus duct jack box welding set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220560805U true CN220560805U (en) | 2024-03-08 |
Family
ID=90104225
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322234913.7U Active CN220560805U (en) | 2023-08-18 | 2023-08-18 | Bus duct jack box welding set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220560805U (en) |
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2023
- 2023-08-18 CN CN202322234913.7U patent/CN220560805U/en active Active
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