CN220547640U - Online weighing device of casting machine - Google Patents
Online weighing device of casting machine Download PDFInfo
- Publication number
- CN220547640U CN220547640U CN202321909418.5U CN202321909418U CN220547640U CN 220547640 U CN220547640 U CN 220547640U CN 202321909418 U CN202321909418 U CN 202321909418U CN 220547640 U CN220547640 U CN 220547640U
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- weighing
- driving
- motor
- ladle
- gear
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- 238000005303 weighing Methods 0.000 title claims abstract description 79
- 238000005266 casting Methods 0.000 title claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 129
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 229910052742 iron Inorganic materials 0.000 description 8
- 230000008859 change Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model relates to the technical field of casting machine weighing, in particular to an online weighing device of a casting machine, which is convenient for dynamic weighing and improves casting quality; the device comprises a ladle and a liquid outlet, wherein the liquid outlet is arranged on the ladle; still include moving mechanism, first actuating mechanism, mention the mechanism, weighing machine constructs, fixed tilting mechanism and second actuating mechanism, moving mechanism installs on the track of advancing, and first actuating mechanism installs on moving mechanism, and it installs on moving mechanism's top to mention the mechanism, and weighing machine constructs and installs on lifting machine constructs, and fixed tilting mechanism installs on weighing machine constructs, and second actuating mechanism installs on weighing machine constructs.
Description
Technical Field
The utility model relates to the technical field of casting machine weighing, in particular to an online weighing device of a casting machine.
Background
The casting machine is used for completing casting and pouring in a workshop, so that the success rate of castings can be improved, the waste of molten iron and the occurrence of burn phenomena are reduced, and the casting weight is accurately weighed when the automatic casting is realized in the automatic casting process.
Among the existing casting machine weighing technology, for example, the prior art with the application number of CN201811445001.1 comprises a casting machine, an air suction port, a window, a host machine device, a support frame, an inlet, a conveyor belt, an outlet, a casting mold cavity and a heat radiation port, wherein the air suction port is arranged on the upper side of one end of the casting machine, the heat radiation port is arranged on the rear part of one end of the casting machine, the window is arranged on the front part of one end of the casting machine, the host machine device is arranged on the bottom side of one end of the casting machine, the support frame is fixedly connected with one end bottom of the host machine device, the inlet is arranged on the left side of one end of the casting machine, the outlet is arranged on the right side of one end of the casting machine, the conveyor belt is arranged between the inlet and the outlet, and the casting mold cavity is placed on the upper part of the conveyor belt.
When pouring is carried out, the prior art is inconvenient to dynamically weigh the quality of molten iron, and the casting quality is reduced.
Disclosure of Invention
In order to solve the technical problems, the utility model provides an on-line weighing device of a casting machine, which is convenient for dynamic weighing and improves casting quality.
The utility model relates to an on-line weighing device of a casting machine, which comprises a ladle and a liquid outlet, wherein the liquid outlet is arranged on the ladle; the device also comprises a moving mechanism, a first driving mechanism, a lifting mechanism, a weighing mechanism, a fixed tilting mechanism and a second driving mechanism, wherein the moving mechanism is arranged on the travelling rail, the first driving mechanism is arranged on the moving mechanism, the lifting mechanism is arranged at the top end of the moving mechanism, the weighing mechanism is arranged on the lifting mechanism, the fixed tilting mechanism is arranged on the weighing mechanism, and the second driving mechanism is arranged on the weighing mechanism; the casting machine is convenient to move through setting up moving mechanism, provides convenience for moving casting operation, provides power for moving mechanism through setting up first actuating mechanism, is convenient for lift the ladle through setting up lifting mechanism, is convenient for carry out dynamic weighing to the molten iron in the ladle through setting up weighing mechanism, improves casting quality, is convenient for rotate the ladle through setting up fixed tilting mechanism, provides power for fixed tilting mechanism through setting up second actuating mechanism.
Preferably, the moving mechanism comprises a moving vehicle, a bracket, a transmission shaft, a hub and a first driving mechanism, wherein the bracket is arranged at the bottom end of the moving vehicle, the transmission shaft is rotatably arranged on the bracket through a bearing, the hub is arranged at two ends of the transmission shaft, the hub is arranged on a travelling rail, and the first driving mechanism is arranged at the bottom end of the moving vehicle; when the casting machine is required to be moved for casting, the first driving mechanism is opened to drive the transmission shaft to rotate, and then the hub moves on the track to finish moving operation.
Preferably, the first driving mechanism comprises a transmission gear, a first motor mounting frame, a first fixing bolt, a first motor and a main gear, wherein the transmission gear is mounted on the transmission shaft, the first motor mounting frame is mounted at the bottom end of the mobile vehicle through the first fixing bolt, the first motor is mounted on the first motor mounting frame, the main gear is mounted at the output end of the first motor, and the main gear is meshed with the transmission gear; when the casting machine is required to be moved and cast, the first motor is turned on to drive the main gear to rotate, and then the transmission gear is driven to rotate, so that the transmission shaft is driven to rotate, and the moving operation is completed through the movement of the hub on the track.
Preferably, the lifting mechanism comprises two hydraulic cylinders and a total mounting plate, wherein the two hydraulic cylinders are arranged at the top end of the mobile vehicle, and the total mounting plate is slidably arranged in the hydraulic cylinders; when the ladle is to be lifted, the hydraulic cylinder is adjusted to lift the total mounting plate.
Preferably, the weighing mechanism comprises a weighing plate, a tension sensor and two weighing mounting plates, wherein the weighing plate is arranged on the inner wall of the total mounting plate, the tension sensor is arranged between the total mounting plate and the weighing plate, one end of the tension sensor is connected with the inner wall of the total mounting plate, the other end of the tension sensor is connected with the weighing plate, the two weighing mounting plates are symmetrically arranged at the bottom end of the weighing plate, and the fixed tilting mechanism is arranged between the two weighing mounting plates; when the ladle is to be weighed, the weight on the weighing mounting plate is dynamically changed through the reduction of the ladle molten iron, the tension of the tension sensor is also changed, and the tension sensor converts the change into an electric signal and transmits the electric signal to the control center, so that the control center controls the second driving mechanism.
Preferably, the fixed tilting mechanism comprises a rotating shaft, a second mounting plate, a mounting column, an annular fixing plate, a ladle, an auxiliary fixing clamping block, a liquid outlet and a second driving mechanism, wherein the second mounting plate is rotatably mounted between the two weighing mounting plates through the two rotating shafts, the annular fixing plate is mounted on the second mounting plate through the mounting column, a fixing groove is formed in the bottom end of the second mounting plate, the auxiliary fixing clamping block is mounted on the ladle, and the liquid outlet is mounted on the ladle; when the ladle is to be fixed, firstly, the ladle is moved into the fixed groove, the hydraulic cylinder is opened to lift the total mounting plate, meanwhile, the bottom plate of the second mounting plate supports the ladle through the auxiliary fixing clamping block, meanwhile, the side wall of the ladle is contacted with the annular fixing plate, the ladle is fixed in an auxiliary mode through the annular fixing plate, the rotary shaft is powered through the second driving mechanism, the rotary shaft is driven to rotate, and accordingly the ladle is driven to incline, and molten iron flows out of the liquid outlet.
Preferably, the second driving mechanism comprises a driving box, a second motor mounting frame, a second motor, a second fixing bolt, a second gear and a second driving gear, wherein the driving box is mounted on the side wall of the weighing mounting plate, the second motor mounting frame is mounted on the inner wall of the driving box through the second fixing bolt, the second motor is mounted on the second motor mounting frame, the second gear is mounted on the output end of the second motor, the second driving gear is rotatably mounted on the inner wall of the driving box, the second driving gear is concentrically connected with the rotating shaft, and the second gear is meshed with the second driving gear; the second motor is turned on to drive the second gear to rotate, and then the second driving gear is driven to rotate, so that the second mounting plate is driven to incline, and molten iron in the ladle is poured out from the liquid outlet.
Compared with the prior art, the utility model has the beneficial effects that: the casting machine is convenient to move through setting up moving mechanism, provides convenience for moving casting operation, provides power for moving mechanism through setting up first actuating mechanism, is convenient for lift the ladle through setting up lifting mechanism, is convenient for carry out dynamic weighing to the molten iron in the ladle through setting up weighing mechanism, improves casting quality, is convenient for rotate the ladle through setting up fixed tilting mechanism, provides power for fixed tilting mechanism through setting up second actuating mechanism.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the present utility model with the ladle uninstalled;
FIG. 3 is a front view of FIG. 2 of the present utility model;
FIG. 4 is a second isometric view of the utility model of FIG. 2;
FIG. 5 is an enlarged partial schematic view of the present utility model at A in FIG. 4;
FIG. 6 is a schematic view showing the installation of the auxiliary fixing clip and the drain port of the ladle of the present utility model;
FIG. 7 is a left side cross-sectional view of the second drive mechanism of the present utility model;
FIG. 8 is a front cross-sectional view of the second drive mechanism of the present utility model;
the reference numerals in the drawings: 01. a moving mechanism; 11. a moving vehicle; 12. a bracket; 13. a transmission shaft; 14. a hub; 02. a first driving mechanism; 21. a transmission gear; 22. a first motor mount; 23. a first fixing bolt; 24. a first motor; 25. a main gear; 03. a lifting mechanism; 31. a hydraulic cylinder; 32. a total mounting plate; 04. a weighing mechanism; 41. a weighing plate; 42. a tension sensor; 43. a weighing mounting plate; 05. a fixed tilting mechanism; 51. a rotating shaft; 52. a second mounting plate; 54. a mounting column; 55. an annular fixing plate; 56. a fixing groove; 57. a ladle; 58. auxiliary fixing clamping blocks; 59. a liquid outlet; 06. a second driving mechanism; 61. a drive box; 62. a second motor mount; 63. a second motor; 64. a second fixing bolt; 65. a second gear; 66. and a second drive gear.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
The utility model relates to an on-line weighing device of a casting machine, which comprises a ladle 57 and a liquid outlet 59, wherein the liquid outlet 59 is arranged on the ladle 57; the device also comprises a moving mechanism 01, a first driving mechanism 02, a lifting mechanism 03, a weighing mechanism 04, a fixed tilting mechanism 05 and a second driving mechanism 06, wherein the moving mechanism 01 is arranged on a running track, the first driving mechanism 02 is arranged on the moving mechanism 01, the lifting mechanism 03 is arranged at the top end of the moving mechanism 01, the weighing mechanism 04 is arranged on the lifting mechanism 03, the fixed tilting mechanism 05 is arranged on the weighing mechanism 04, and the second driving mechanism 06 is arranged on the weighing mechanism 04; the moving mechanism 01 comprises a moving vehicle 11, a support 12, a transmission shaft 13, a hub 14 and a first driving mechanism 02, wherein the support 12 is arranged at the bottom end of the moving vehicle 11, the transmission shaft 13 is rotatably arranged on the support 12 through a bearing, the hub 14 is arranged at two ends of the transmission shaft 13, the hub 14 is arranged on a travelling rail, and the first driving mechanism 02 is arranged at the bottom end of the moving vehicle 11; the first driving mechanism 02 includes a transmission gear 21, a first motor mounting frame 22, a first fixing bolt 23, a first motor 24 and a main gear 25, the transmission gear 21 is mounted on the transmission shaft 13, the first motor mounting frame 22 is mounted at the bottom end of the mobile vehicle 11 through the first fixing bolt 23, the first motor 24 is mounted on the first motor mounting frame 22, the main gear 25 is mounted on the output end of the first motor 24, and the main gear 25 is meshed with the transmission gear 21; the lifting mechanism 03 comprises two hydraulic cylinders 31 and a total mounting plate 32, wherein the two hydraulic cylinders 31 are arranged at the top end of the mobile vehicle 11, and the total mounting plate 32 is slidably arranged in the hydraulic cylinders 31; the weighing mechanism 04 comprises a weighing plate 41, a tension sensor 42 and two weighing mounting plates 43, wherein the weighing plate 41 is arranged on the inner wall of the total mounting plate 32, the tension sensor 42 is arranged between the total mounting plate 32 and the weighing plate 41, one end of the tension sensor 42 is connected with the inner wall of the total mounting plate 32, the other end of the tension sensor 42 is connected with the weighing plate 41, the two weighing mounting plates 43 are symmetrically arranged at the bottom ends of the weighing plate 41, and the fixed tilting mechanism 05 is arranged between the two weighing mounting plates 43; the fixed tilting mechanism 05 comprises a rotating shaft 51, a second mounting plate 52, a mounting column 54, an annular fixing plate 55, a ladle 57, an auxiliary fixing clamping block 58, a liquid outlet 59 and a second driving mechanism 06, wherein the second mounting plate 52 is rotatably mounted between the two weighing mounting plates 43 through the two rotating shafts 51, the annular fixing plate 55 is mounted on the second mounting plate 52 through the mounting column 54, a fixing groove 56 is formed in the bottom end of the second mounting plate 52, the auxiliary fixing clamping block 58 is mounted on the ladle 57, and the liquid outlet 59 is mounted on the ladle 57; the second driving mechanism 06 includes a driving case 61, a second motor mounting bracket 62, a second motor 63, a second fixing bolt 64, a second gear 65 and a second driving gear 66, the driving case 61 is mounted on the side wall of the weighing mounting plate 43, the second motor mounting bracket 62 is mounted on the inner wall of the driving case 61 through the second fixing bolt 64, the second motor 63 is mounted on the second motor mounting bracket 62, the second gear 65 is mounted on the output end of the second motor 63, the second driving gear 66 is rotatably mounted on the inner wall of the driving case 61, and the second driving gear 66 is concentrically connected with the rotating shaft 51, and the second gear 65 and the second driving gear 66 are meshed.
As shown in fig. 1 to 8, in the on-line weighing device for a casting machine according to the present utility model, when the on-line weighing device is in operation, a ladle 57 is moved into a fixed slot 56, a hydraulic cylinder 31 is opened to lift a main mounting plate 32, a bottom plate of a second mounting plate 52 lifts the ladle 57 through an auxiliary fixing block 58, a side wall of the ladle 57 is in contact with an annular fixing plate 55, the ladle 57 is fixed in an auxiliary manner through the annular fixing plate 55, a second motor 63 is opened to drive a second gear 65 to rotate, and then a second driving gear 66 is driven to rotate, so as to drive the second mounting plate 52 to tilt, and then molten iron in the ladle 57 is cast out from a liquid outlet 59, when the casting machine is to be moved and cast, a first motor 24 is opened to drive a main gear 25 to rotate, and then a transmission gear 21 is driven to rotate, so as to drive a transmission shaft 13 to move on a track through a hub 14, when the ladle 57 is to be weighed, the weight on the mounting plate 43 is dynamically changed, and the tension of the tension sensor 42 is also changed, and the change electrical signal is transmitted to a control center, so as to control a second driving mechanism 06.
The first motor 24 and the second motor 63 of the present utility model are commercially available and will be installed and operated by those skilled in the art according to the accompanying instructions without the need for creative efforts of those skilled in the art.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (7)
1. An online weighing device of a casting machine comprises a ladle (57) and a liquid outlet (59), wherein the liquid outlet (59) is arranged on the ladle (57); the device is characterized by further comprising a moving mechanism (01), a first driving mechanism (02), a lifting mechanism (03), a weighing mechanism (04), a fixed tilting mechanism (05) and a second driving mechanism (06), wherein the moving mechanism (01) is arranged on a running track, the first driving mechanism (02) is arranged on the moving mechanism (01), the lifting mechanism (03) is arranged at the top end of the moving mechanism (01), the weighing mechanism (04) is arranged on the lifting mechanism (03), the fixed tilting mechanism (05) is arranged on the weighing mechanism (04), and the second driving mechanism (06) is arranged on the weighing mechanism (04);
the casting machine is moved by the moving mechanism (01), the moving mechanism (01) is powered by the first driving mechanism (02), the ladle (57) is lifted by the lifting mechanism (03), the ladle (57) is dynamically weighed by the weighing mechanism (04), the ladle (57) is rotated by the fixed tilting mechanism (05), and the fixed tilting mechanism (05) is powered by the second driving mechanism (06).
2. An on-line weighing apparatus for casting machine according to claim 1, wherein the moving mechanism (01) comprises a moving vehicle (11), a bracket (12), a transmission shaft (13), a hub (14) and a first driving mechanism (02), the bracket (12) is mounted at the bottom end of the moving vehicle (11), the transmission shaft (13) is rotatably mounted on the bracket (12) through a bearing, the hub (14) is mounted at both ends of the transmission shaft (13), and the hub (14) is mounted on a running track, and the first driving mechanism (02) is mounted at the bottom end of the moving vehicle (11).
3. An on-line weighing apparatus for casting machine as claimed in claim 2, characterized in that the first driving mechanism (02) comprises a transmission gear (21), a first motor mounting frame (22), a first fixing bolt (23), a first motor (24) and a main gear (25), the transmission gear (21) is mounted on the transmission shaft (13), the first motor mounting frame (22) is mounted at the bottom end of the travelling car (11) through the first fixing bolt (23), the first motor (24) is mounted on the first motor mounting frame (22), the main gear (25) is mounted on the output end of the first motor (24), and the main gear (25) is meshed with the transmission gear (21).
4. A casting machine on-line weighing apparatus as claimed in claim 3, characterized in that the lifting mechanism (03) comprises two hydraulic cylinders (31) and a total mounting plate (32), both hydraulic cylinders (31) being mounted on top of the travelling car (11), and the total mounting plate (32) being slidably mounted in the hydraulic cylinders (31).
5. An on-line weighing device for casting machine according to claim 4, characterized in that the weighing mechanism (04) comprises a weighing plate (41), a tension sensor (42) and two weighing mounting plates (43), the weighing plate (41) is mounted on the inner wall of the total mounting plate (32), the tension sensor (42) is mounted between the total mounting plate (32) and the weighing plate (41), one end of the tension sensor (42) is connected with the inner wall of the total mounting plate (32), the other end of the tension sensor (42) is connected with the weighing plate (41), the two weighing mounting plates (43) are symmetrically mounted at the bottom end of the weighing plate (41), and the fixed tilting mechanism (05) is mounted between the two weighing mounting plates (43).
6. An on-line weighing apparatus for a casting machine according to claim 5, wherein the fixed tilting mechanism (05) comprises a rotating shaft (51), a second mounting plate (52), a mounting column (54), an annular fixing plate (55), a ladle (57), an auxiliary fixing block (58), a liquid drain port (59) and a second driving mechanism (06), the second mounting plate (52) is rotatably mounted between the two weighing mounting plates (43) through the two rotating shafts (51), the annular fixing plate (55) is mounted on the second mounting plate (52) through the mounting column (54), a fixing groove (56) is formed in the bottom end of the second mounting plate (52), the auxiliary fixing block (58) is mounted on the ladle (57), and the liquid drain port (59) is mounted on the ladle (57).
7. An on-line weighing apparatus for a casting machine as claimed in claim 6, wherein the second driving mechanism (06) comprises a driving case (61), a second motor mounting frame (62), a second motor (63), a second fixing bolt (64), a second gear (65) and a second driving gear (66), the driving case (61) is mounted on a side wall of the weighing mounting plate (43), the second motor mounting frame (62) is mounted on an inner wall of the driving case (61) through the second fixing bolt (64), the second motor (63) is mounted on the second motor mounting frame (62), the second gear (65) is mounted on an output end of the second motor (63), the second driving gear (66) is rotatably mounted on an inner wall of the driving case (61), and the second driving gear (66) is concentrically connected with the rotating shaft (51), and the second gear (65) and the second driving gear (66) are engaged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321909418.5U CN220547640U (en) | 2023-07-20 | 2023-07-20 | Online weighing device of casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321909418.5U CN220547640U (en) | 2023-07-20 | 2023-07-20 | Online weighing device of casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220547640U true CN220547640U (en) | 2024-03-01 |
Family
ID=90005891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321909418.5U Active CN220547640U (en) | 2023-07-20 | 2023-07-20 | Online weighing device of casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220547640U (en) |
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2023
- 2023-07-20 CN CN202321909418.5U patent/CN220547640U/en active Active
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