CN220542691U - Ceramic tile rolls and smashes test equipment - Google Patents

Abstract

The utility model discloses ceramic floor tile rolling and smashing test equipment which comprises a horizontal adjusting pin, an electrical cabinet, a safety door, an operating panel, a visual window, a safety door sealing strip and a sensor, wherein the horizontal adjusting pin is fixedly connected to the bottom surface of the electrical cabinet, the safety door is movably connected to the outer side surface of the electrical cabinet, the operating panel is fixedly connected to the outer side surface of the safety door, the visual window is fixedly connected to the outer side surface of the safety door, the safety door sealing strip is fixedly connected to the outer side surface of the electrical cabinet, and the sensor is arranged on the inner side surface of the electrical cabinet. This pottery ceramic tile rolls and smashes test equipment, the motor rotates, and cast iron gyro wheel rolls on the detection sample surface, smashes to the detection sample surface after hanging behind the slope piece cast iron gyro wheel, and rotatory workstation rotation number of turns reaches the setting value, and equipment stops the rotation, and the equipment notifies operating personnel to accomplish the test, detects whether the sample observes to have the phenomenon such as edge breakage, surface burst to accomplish the detection.

Description

Ceramic tile rolls and smashes test equipment

Technical Field

The utility model relates to the technical field of ceramic tile production, in particular to ceramic tile rolling and smashing test equipment.

Background

In the prior daily life, some ceramic tiles are easy to break edges, surface cracks and the like caused by external force, the quality of the ceramic tiles is uneven, and the quality influencing the ceramic tiles mainly comprises raw material quality, raw material proportion, press tonnage, firing temperature and the like, and a production enterprise needs some experimental equipment to detect and verify the quality of the ceramic tiles so as to improve the quality of products.

The utility model with the patent application number of 202021599109.9 discloses an appearance detection device for ceramic tile production, which comprises a fixed plate and a C-shaped plate, wherein two symmetrically distributed supporting rollers are fixed on the outer wall of the bottom of the C-shaped plate, the supporting rollers and the outer wall of the top of the fixed plate form rolling fit, a motor is fixed on the outer wall of the bottom of the fixed plate, an output shaft of the motor penetrates through the outer wall of the top of the fixed plate and is fixedly connected with the outer wall of the bottom of the C-shaped plate, two symmetrically distributed threaded holes are formed in the outer walls of the two sides of the C-shaped plate, the ceramic tile is placed into the C-shaped plate, four screws are rotated in the C-shaped plate to drive two clamping parts to relatively operate so as to clamp the ceramic tile, an anti-slip pad can prevent the ceramic tile from falling off, the motor can drive the C-shaped plate to rotate, the appearance of the two sides of the ceramic tile can be detected, a quality inspector can drive the detecting parts to move up and down through an electric slide rail to remotely monitor the ceramic tile by a computer, and people on a production line are prevented from judging errors.

This outward appearance detection device is used in ceramic tile production can't detect to the quality of ceramic tile body, can only detect to the outward appearance, can't guarantee the quality after the ceramic tile production to lead to the practicality of whole device to reduce, influence the effect of detection.

Disclosure of Invention

The utility model aims to provide ceramic floor tile rolling and smashing test equipment so as to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a ceramic floor tile rolls and smashes test equipment, including horizontal adjustment foot, regulator cubicle, emergency exit, operating panel, visual window, emergency exit sealing strip, sensor, rotary table mechanism, roll and smash elevating system mount table, travel limit switch, motor, speed reducer, inhale sound cotton, LED light source, heavy duty universal ball steel ball gyro wheel, revolving stage connecting rod and conical ball bearing, horizontal adjustment foot fixed connection is in the bottom surface of regulator cubicle, emergency exit swing joint is in the outside surface of regulator cubicle, operating panel fixed connection is in the outside surface of emergency exit, visual window fixed connection is in the outside surface of emergency exit, emergency exit sealing strip fixed connection is in the outside surface of regulator cubicle, the sensor is settled in the inside surface of regulator cubicle, rotary table mechanism fixed connection is in the top extreme point surface of revolving stage connecting rod, roll and smash elevating system is disposed in the outside bottom surface of rolling elevating system mount table, roll and smash elevating system mount table is settled in the inside surface of regulator cubicle, limit switch inside is settled in the inside surface of regulator cubicle, the regulator cubicle inside motor cabinet inside is settled in the outside surface of regulator cubicle, the inside is fixed connection is in the surface of regulator cubicle, the top of electrical ball, the top of regulator cubicle is fixed connection, the top of the universal ball is fixed connection, the top of regulator cubicle is fixed in the surface of regulator cubicle, the sound-absorbing cotton is arranged on the inner side surface of the upper layer, and the motor is arranged on the lower side of the sound-absorbing cotton.

Preferably, the rotary workbench mechanism comprises a rotary workbench, a cement plate fixing block, a standard cement plate, a detection sample, a slope block and a cement plate positioning block, wherein the rotary workbench is fixedly connected to the top end point surface of a rotary table connecting rod, the cement plate fixing block is movably connected to the top surface of the rotary workbench, the standard cement plate is fixedly connected to the top surface of the rotary workbench of the cement plate fixing block, the detection sample is arranged on the top surface of the standard cement plate, the slope block is arranged on the top surface of the detection sample, the cement plate positioning block is movably connected to the top surface of the rotary workbench, and the rotary workbench mechanism can rotate through the rotary table connecting rod.

Preferably, the rolling and smashing lifting mechanism comprises a cast iron roller, a roller mounting frame, an optical axis, an electric push rod, a linear bearing, a weight lifting plate, a weight mounting seat, a weight and a weight fixing nut, wherein the cast iron roller is movably connected to the inner side surface of the roller mounting frame, the roller mounting frame is fixedly connected to the bottom end point surface of the optical axis, the optical axis is movably connected to the inner side surface of the linear bearing, the electric push rod is arranged on the bottom surface of the weight lifting plate, the linear bearing is fixedly connected to the bottom surface of the weight lifting plate, the weight lifting plate is arranged on the top surface of the rolling and smashing lifting mechanism mounting table, the weight mounting seat is arranged on the top surface of the weight lifting plate, the weight is arranged on the top surface of the weight mounting seat, and the weight fixing nut is in threaded connection with the top surface of the weight mounting seat.

Preferably, the number of the heavy-duty universal ball steel ball rollers is four, the four heavy-duty universal ball steel ball rollers are arranged on the bottom surface of the rotary workbench in a circumferential array shape, and the heavy-duty universal ball steel ball rollers can play a role in supporting the rotary workbench and do not prevent the rotary workbench from rotating.

Preferably, the sound absorbing cotton is arranged on the inner side of the electric cabinet and the safety door, the size of the sealing strip of the safety door is consistent with the circumference of the inner side of the safety door, and the sound absorbing cotton and the sealing strip can reduce noise generated during detection.

Compared with the prior art, the utility model has the beneficial effects that: this pottery ceramic tile rolls and smashes test equipment, the motor rotates, and cast iron gyro wheel rolls on the detection sample surface, smashes to the detection sample surface after hanging behind the slope piece cast iron gyro wheel, and rotatory workstation rotation number of turns reaches the setting value, and equipment stops the rotation, and the equipment notifies operating personnel to accomplish the test, detects whether the sample observes to have the phenomenon such as edge breakage, surface burst to accomplish the detection.

Drawings

FIG. 1 is a schematic diagram of the front structure of the present utility model;

FIG. 2 is a schematic view of the inside structure of the present utility model;

FIG. 3 is a schematic view showing the internal structure of the safety door according to the present utility model;

FIG. 4 is a schematic view of a rotary table mechanism according to the present utility model;

FIG. 5 is a schematic view of the ramp block of the present utility model;

FIG. 6 is a schematic diagram of the rolling and smashing lifting mechanism;

fig. 7 is a schematic view of the bottom structure of the rotary table mechanism of the present utility model.

In the figure: 1. a horizontal adjustment foot; 2. an electrical cabinet; 3. a safety door; 4. an operation panel; 5. a visual window; 6. a security door seal strip; 7. a sensor; 8. a rotary table mechanism; 9. a rolling and smashing lifting mechanism; 10. a rolling and smashing lifting mechanism mounting table; 11. a travel limit switch; 12. a motor; 13. a speed reducer; 14. sound absorbing cotton; 15. an LED light source; 16. heavy-duty universal ball steel ball roller; 17. a rotary table connecting rod; 18. conical ball bearing; 801. a rotary table; 802. a cement board fixing block; 803. a standard cement board; 804. detecting a sample; 805. a ramp block; 806. a cement board positioning block; 901. cast iron idler wheels; 902. a roller mounting rack; 903. an optical axis; 904. an electric push rod; 905. a linear bearing; 906. a weight lifting plate; 907. a weight mounting seat; 908. a weight; 909. and (5) a weight fixing nut.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-7, the present utility model provides a technical solution: the utility model provides a ceramic floor tile rolls and smashes test equipment, including horizontal adjustment foot 1, regulator cubicle 2, emergency exit 3, operating panel 4, visual window 5, emergency exit sealing strip 6, sensor 7, rotary table mechanism 8, roll and smash elevating system 9, roll and smash elevating system mount pad 10, travel limit switch 11, motor 12, speed reducer 13, inhale the cotton 14 of sound, LED light source 15, heavy-duty universal ball gyro wheel 16, revolving stage connecting rod 17 and circular cone oblique bead bearing 18, horizontal adjustment foot 1 fixed connection is in the bottom surface of regulator cubicle 2, emergency exit 3 swing joint is in the outside surface of regulator cubicle 2, operating panel 4 fixed connection is in the outside surface of emergency exit 3, visual window 5 fixed connection is in the outside surface of emergency exit 3, emergency exit sealing strip 6 fixed connection is in the outside surface of regulator cubicle 2, sensor 7 is settled in the inside surface of regulator cubicle 2, the rotary workbench mechanism 8 is fixedly connected with the top end surface of the rotary workbench connecting rod 17, the rolling and smashing lifting mechanism 9 is arranged on the outer bottom surface of the rolling and smashing lifting mechanism mounting table 10, the rolling and smashing lifting mechanism mounting table 10 is arranged on the inner side surface of the electric cabinet 2, the travel limit switch 11 is arranged on the inner side surface of the electric cabinet 2, the motor 12 is arranged on the inner bottom surface of the electric cabinet 2, the speed reducer 13 is fixedly connected with the top surface of the motor 12, the sound absorbing cotton 14 is fixedly connected with the inner side surface of the electric cabinet 2, the sound absorbing cotton 14 is arranged on the inner sides of the electric cabinet 2 and the safety door 3, the size of the safety door sealing strip 6 is consistent with the circumference of the inner side of the safety door 3, the sound absorbing cotton 14 and the safety door sealing strip 6 can reduce noise generated during detection, the LED light source 15 is fixedly connected with the inner side top surface of the electric cabinet 2, the heavy-duty universal ball roller 16 is fixedly connected with the inner middle surface of the electric cabinet 2, the four heavy-load universal ball steel ball rollers 16 are arranged on the bottom surface of the rotary workbench 801 in a circumferential array mode, the heavy-load universal ball steel ball rollers 16 can play a role in supporting the rotary workbench 801, meanwhile rotation of the rotary workbench 801 is not hindered, a rotary table connecting rod 17 is movably connected to the inner middle surface of the electric cabinet 2, a conical ball bearing 18 is fixedly connected to the inner middle surface of the electric cabinet 2, the electric cabinet 2 is divided into an upper layer and a lower layer, a motor 12 is arranged on the lower side of the sound absorbing cotton 14 on the inner side surface of the upper layer, a horizontal adjusting pin 1 is used for supporting the electric cabinet 2, the electric cabinet 2 is used for connecting other structures, a safety door 3 of equipment is opened, a travel limit switch 11 senses that the safety door 3 is opened, an LED light source 15 is lightened, the rotary table connecting rod 17 connects the rotary workbench 801 of the speed reducer 13, the conical ball bearing 18 and the heavy-load universal ball roller 16 support the rotary workbench 801 to rotate horizontally and stably, and a sensor 7 detects the number of rotation turns, a starting point and an ending point.

The rotary workbench mechanism 8 comprises a rotary workbench 801, a cement plate fixing block 802, a standard cement plate 803, a detection sample 804, a slope block 805 and a cement plate locating block 806, wherein the rotary workbench 801 is fixedly connected to the top end surface of a rotary table connecting rod 17, the cement plate fixing block 802 is movably connected to the top surface of the rotary workbench 801, the standard cement plate 803 is fixedly connected to the top surface of the cement plate fixing block rotary workbench 801, the detection sample 804 is arranged on the top surface of the standard cement plate 803, the slope block 805 is arranged on the top surface of the detection sample 804, the cement plate locating block 806 is movably connected to the top surface of the rotary workbench 801, the rotary workbench mechanism 8 can rotate through the rotary table connecting rod 17, four detection samples 804 are adhered to the standard cement plate 803 in a specified mode, two slope blocks 805 are adhered to the detection sample 804 in a specified position mode, the manufactured sample is placed on the rotary workbench 801, two right-angle sides are aligned with the two cement plate locating blocks 806, the two cement plate fixing blocks 802 fix the detection sample on the rotary workbench 801, and the roller rolls on the surface of the detection sample 804, and after the detection sample is suspended on the slope block 805.

The rolling and smashing lifting mechanism 9 comprises a cast iron roller 901, a roller mounting rack 902, an optical axis 903, an electric push rod 904, a linear bearing 905, a weight lifting plate 906, a weight mounting seat 907, a weight 908 and a weight fixing nut 909, wherein the cast iron roller 901 is movably connected to the inner side surface of the roller mounting rack 902, the roller mounting rack 902 is fixedly connected to the bottom end point surface of the optical axis 903, the optical axis 903 is movably connected to the inner side surface of the linear bearing 905, the electric push rod 904 is arranged on the bottom surface of the weight lifting plate 906, the linear bearing 905 is fixedly connected to the bottom surface of the weight lifting plate 906, the weight lifting plate 906 is arranged on the top surface of the rolling and smashing lifting mechanism mounting table 10, the weight mounting seat 907 is arranged on the top surface of the weight lifting plate 906, the weight 908 is arranged on the top surface of the weight mounting seat 907, the weight fixing nut 909 is in threaded connection with the top surface of the weight mounting seat 907, the rolling and smashing lifting mechanism 9 can change the detected weight by adding the weight 908, the electric push rod 904 pushes the weight lifting plate 906 to drive the weight 908 of the weight mounting seat, a good sample is placed on the rotary workbench 801, the roller can push the sample 804, the rolling and the sample is pushed by the roller 804 to roll on the surface to move away from the sample 804 after the sample 804 is detected by the sample 804 and passes through the surface of the electric push rod 804.

When the ceramic tile rolling and smashing test equipment is used, an operator firstly makes samples, pastes four detection samples 804 on a standard cement board 803 according to a specified mode, pastes two slope blocks 805 on the detection samples 804 according to a specified position mode, the operator powers on the equipment, opens an equipment safety door 3, a travel limit switch 11 senses that the safety door 3 is opened, an LED light source 15 is lightened, an electric push rod 904 pushes a weight lifting plate 906 to drive a weight installing seat 907 and a weight 908 to lift, the manufactured samples are placed on a rotary workbench 801, two cement board positioning blocks 806 are aligned on two right-angle sides, the two cement board positioning blocks 802 fix the detection samples on the rotary workbench 801, a motor 12 drives a speed reducer 13 to rotate, a rotary workbench connecting rod 17 connects the rotary workbench 801 of the speed reducer 13, a conical ball bearing 18 and a heavy-load universal ball roller 16 support the rotary workbench 801 to horizontally and stably rotate, the sensor 7 detects the rotation number, the starting point and the ending point, the safety door 3 is closed, the travel limit switch 11 senses the closing, the electric push rod 904 descends, the LED light source 15 is closed, the cast iron roller 901 contacts the surface of the detection sample 804, the weight 908 exerts force on the detection sample 804, the operator operates equipment to start, the motor 12 rotates, the cast iron roller 901 rolls on the surface of the detection sample 804, when the cast iron roller 901 is suspended after passing through the slope block 805, the two smashing points are smashing points, one is the center of a single detection sample, the other is the joint of the two detection samples, when the rotation number of the rotation workbench 801 reaches a set value, the equipment stops rotating, the equipment informs the operator of completing the test, the operator opens the safety door 3, the LED light source 15 is lightened, the electric push rod 904 ascends to push the cast iron roller 901 to leave the surface of the detection sample 804, the two cement board fixing blocks 802 are loosened, the detection sample 804 is taken down to observe whether the phenomena of edge breakage, surface cracking and the like exist, the visual window 5 can observe the experimental process, and the safety door sealing strip 6 and the sound absorbing cotton 14 reduce noise.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides a ceramic tile rolls and smashes test equipment, including horizontal adjustment foot (1), regulator cubicle (2), emergency exit (3), operating panel (4), visual window (5), emergency exit sealing strip (6), sensor (7), swivel work head mechanism (8), roll and smash elevating system (9), roll and smash elevating system mount table (10), travel limit switch (11), motor (12), speed reducer (13), inhale cotton (14), LED light source (15), heavy load universal ball steel ball gyro wheel (16), revolving stage connecting rod (17) and circular cone sloping ball bearing (18), its characterized in that: the horizontal adjusting pin (1) is fixedly connected to the bottom surface of the electrical cabinet (2), the safety door (3) is movably connected to the outer side surface of the electrical cabinet (2), the operation panel (4) is fixedly connected to the outer side surface of the safety door (3), the visual window (5) is fixedly connected to the outer side surface of the safety door (3), the safety door sealing strip (6) is fixedly connected to the outer side surface of the electrical cabinet (2), the sensor (7) is arranged on the inner side surface of the electrical cabinet (2), the rotary table mechanism (8) is fixedly connected to the top end point surface of the rotary table connecting rod (17), the rolling and smashing lifting mechanism (9) is arranged on the outer side bottom surface of the rolling and smashing lifting mechanism mounting table (10), the rolling and smashing lifting mechanism mounting table (10) is arranged on the inner side surface of the electrical cabinet (2), the travel limit switch (11) is arranged on the inner side surface of the electrical cabinet (2), the motor (12) is arranged on the inner side surface of the electrical cabinet (2), the rotary table mechanism (8) is fixedly connected to the top end point surface of the electrical cabinet (14) of the electrical cabinet (2), the top surface (14) is fixedly connected to the top surface of the electrical cabinet (14), the heavy-load universal ball steel ball roller (16) is fixedly connected to the inner side middle surface of the electrical cabinet (2), the rotary table connecting rod (17) is movably connected to the inner side middle surface of the electrical cabinet (2), and the conical inclined ball bearing (18) is fixedly connected to the inner side middle surface of the electrical cabinet (2).

2. The ceramic tile rolling and crushing test device according to claim 1, wherein: the rotary workbench mechanism (8) comprises a rotary workbench (801), a cement plate fixing block (802), a standard cement plate (803), a detection sample (804), a slope block (805) and a cement plate locating block (806), wherein the rotary workbench (801) is fixedly connected to the top end point surface of a rotary workbench connecting rod (17), the cement plate fixing block (802) is movably connected to the top surface of the rotary workbench (801), the standard cement plate (803) is fixedly connected to the top surface of the cement plate fixing block rotary workbench (801), the detection sample (804) is arranged on the top surface of the standard cement plate (803), the slope block (805) is arranged on the top surface of the detection sample (804), and the cement plate locating block (806) is movably connected to the top surface of the rotary workbench (801).

3. The ceramic tile rolling and crushing test device according to claim 1, wherein: the utility model provides a roll and smash elevating system (9) includes cast iron gyro wheel (901), gyro wheel mounting bracket (902), optical axis (903), electric push rod (904), linear bearing (905), weight jacking plate (906), weight mount pad (907), weight (908) and weight fixation nut (909), cast iron gyro wheel (901) swing joint is in the inboard surface of gyro wheel mounting bracket (902), gyro wheel mounting bracket (902) fixed connection is in the bottom extreme point surface of optical axis (903), optical axis (903) swing joint is in the inboard surface of linear bearing (905), electric push rod (904) settle in the bottom surface of weight jacking plate (906), linear bearing (905) fixed connection is in the bottom surface of weight jacking plate (906), weight jacking plate (906) is disposed in the top surface of roll and smash elevating system mount pad (10), weight mount pad (907) is settled in the top surface of weight mount pad (907), weight (908) is settled in the top surface of weight mount pad (907), and fixed nut (907) is screwed in the top surface of mount pad (909).

4. The ceramic tile rolling and crushing test device according to claim 1, wherein: the number of the heavy-duty universal ball steel ball rollers (16) is four, and the four heavy-duty universal ball steel ball rollers (16) are arranged on the bottom surface of the rotary workbench (801) in a circumferential array shape.

5. The ceramic tile rolling and crushing test device according to claim 1, wherein: the sound absorbing cotton (14) is arranged on the inner sides of the electrical cabinet (2) and the safety door (3), and the size of the safety door sealing strip (6) is consistent with the circumference of the inner side of the safety door (3).