CN220502417U - Lifting and transverse moving device for zinc pot slag hopper - Google Patents
Lifting and transverse moving device for zinc pot slag hopper Download PDFInfo
- Publication number
- CN220502417U CN220502417U CN202322218108.5U CN202322218108U CN220502417U CN 220502417 U CN220502417 U CN 220502417U CN 202322218108 U CN202322218108 U CN 202322218108U CN 220502417 U CN220502417 U CN 220502417U
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- China
- Prior art keywords
- lifting
- moving device
- slag bucket
- zinc pot
- transverse moving
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- 239000002893 slag Substances 0.000 title claims abstract description 58
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 239000011701 zinc Substances 0.000 title claims abstract description 38
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 38
- 239000013049 sediment Substances 0.000 claims abstract description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 6
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005275 alloying Methods 0.000 description 1
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002669 organ and tissue protective effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model provides a zinc pot sediment fill lifting and horizontal moving device, includes braced frame (1), electric block, its characterized in that: the supporting frame (1) comprises an upright post, an upper cross bar and a lower cross bar, and a lifting lug (5) is arranged below the center of the lower cross bar; lifting lugs are respectively arranged above the corresponding two ends of the upper cross rod, a supporting frame (1) is convenient to hoist, a motor (7) is arranged on the outer side of one end of the upper cross rod, a gear (8) is vertically and downwardly connected to the output end of the motor, a supporting frame sliding block (6) is arranged below the outer side of the other end of the upper cross rod, an electric hoist is arranged above a Z axis and transversely moves along with the Z axis, a transverse movement of a slag bucket is realized, an electric hoist lifting hook has a lifting function, and the slag bucket is suspended on the hoist lifting hook through a clamp, so that the slag bucket lifting function is realized. The lifting and transverse moving device of the zinc pot slag hopper has the advantages of adopting a customized electric hoist to drive, realizing functions of accurate positioning and the like, and having good use effect when being used as a main device of an automatic bottom slag dragging facility.
Description
Technical Field
The utility model relates to a transverse moving device, in particular to a lifting transverse moving device for a zinc pot slag bucket.
Background
The bottom slag of the zinc pot is taken as a byproduct of the production period of the alloying hot galvanizing, the generation of the bottom slag cannot be avoided, in the quality control, the increase of the height of the bottom slag can cause the bottom slag to be rolled up by a flow field and enter the areas of the strip steel, the sinking roller, the stabilizing roller and the correcting roller of the zinc pot in the production process, so that the bottom slag is stuck on the surface of the strip steel, the roller mark defect is caused when the bottom slag is light, the bottom slag is pressed into the surface of the strip steel, the defect of small bright spots is formed in the subsequent stamping process of a user end, and the defect of tens of thousands of grades of major claims objection is caused historically because of the bottom slag in other production lines.
In the production process of the cold-rolling hot-dip aluminum-zinc plating process, when the iron content in the zinc liquid is in a supersaturated state, iron-zinc alloy particles are suspended in the zinc liquid, and bottom slag is inevitably formed in a zinc pot. When the strip steel is galvanized, the small and hard particles adhere to the surface of the steel plate along with the zinc liquid to form small bulges commonly called zinc particle defects. The defect of zinc particles not only affects the beautiful appearance of the galvanized plate, but also affects the use effect. The large amount of bottom slag generated in the zinc pot also affects the unit operation rate and increases the extra consumption of zinc alloy. The bottom slag needs to be cleaned regularly, if the bottom slag cannot be cleaned effectively, the problem that the bottom slag rises to contact with the sink roll and cannot maintain production is caused. The traditional off-line zinc pot is usually used for manually scooping or automatically scooping the slag by using a mechanical arm, but the method can cause waste of redundant zinc liquid.
Therefore, how to manufacture a device for clamping the slag hopper by a connecting rod mechanism without a motor and a cylinder drive becomes a technical problem to be solved in engineering.
Disclosure of Invention
The utility model aims to provide a safe and reliable lifting and transverse moving device for a zinc pot slag hopper.
In order to achieve the above object, the technical solution of the present utility model is:
the utility model provides a zinc pot sediment fill lifting and horizontal moving device, includes braced frame, electric block, its characterized in that:
the supporting frame comprises an upright post, an upper cross bar and a lower cross bar, and a lifting lug is arranged below the center of the lower cross bar; lifting lugs are respectively arranged above the corresponding two ends of the upper cross rod, so that the lifting of the supporting frame is facilitated, a motor is arranged at the outer side of one end of the upper cross rod, the output end of the motor is vertically downwards connected with a gear, a supporting frame sliding block is arranged below the outer side of the other end of the upper cross rod, a drag chain support is arranged above the outer side of the other end of the upper cross rod, a cross beam support is vertically arranged in the middle of the upper cross rod, a telescopic cylinder and a winding ring are arranged at the joint of the upper cross rod and the cross beam support, and the telescopic cylinder is used for unlocking a connecting rod self-locking mechanism of the slag hopper clamp device at the top fixed position; the winding ring is arranged above the telescopic cylinder, so that the wire harness and the cable on the machine are connected with the fixed frame by using a drag chain;
the electric hoist is arranged above the Z axis, transversely moves along with the Z axis, achieves the transverse movement of the slag bucket, and has a lifting function. Realizing the lifting function of the slag hopper.
The lifting and transverse moving device of the zinc pot slag hopper can be further realized by adopting the following technical measures.
The zinc pot slag bucket lifting and transverse moving device is characterized in that the supporting frame is a steel structure frame, and high-temperature paint is arranged on the outer surface of the frame to prevent corrosion.
The zinc pot slag bucket lifting and transverse moving device is characterized in that the motor is a variable-frequency speed reducing motor, and the speed reducing motor is provided with a band-type brake.
The zinc pot slag bucket lifting and transverse moving device is characterized in that the motor is provided with an encoder for accurate positioning.
The zinc pot slag bucket lifting and transverse moving device is characterized in that the gear is matched with the rack to realize transverse movement of the slag bucket, and the starting is stable.
The zinc pot slag bucket lifting and transverse moving device is characterized in that the sliding block is a linear guide roller sliding block, so that the resistance is small, and the friction coefficient is low.
After the technical scheme is adopted, the zinc pot slag bucket lifting and transverse moving device has the advantages of being driven by a customized electric hoist, capable of realizing accurate positioning and the like, and good in using effect when being used as a main device of an automatic bottom slag dragging facility.
Drawings
Fig. 1 is a schematic structural diagram of a lifting and transverse moving device of a zinc pot slag hopper in an embodiment of the utility model.
In the figure: the device comprises a supporting frame 1, a beam support 2, a winch 3, a telescopic cylinder 4, a lifting lug 5, a sliding block 6, a motor 7, a gear 8 and a drag chain support 9.
Detailed Description
The utility model is further described below with reference to examples and figures thereof.
Example 1
The utility model relates to a lifting and transverse moving device of a zinc pot slag bucket, which comprises a supporting frame 1 and an electric hoist.
Referring now to fig. 1, fig. 1 is a schematic structural diagram of a lifting and traversing device for a zinc pot slag bucket according to an embodiment of the utility model. As shown, the support frame 1 includes a column, a top rail, and a bottom rail. The supporting frame adopts a welding structure, is machined and manufactured after stress removal, and the outer surfaces of the supporting frame are all corrosion-resistant by adopting special high-temperature paint. A lifting lug 5 is arranged below the center of the lower cross bar; lifting lugs are respectively arranged above the corresponding two ends of the upper cross rod, the supporting frame 1 is convenient to hoist, a motor 7 is arranged on the outer side of one end of the upper cross rod, the traversing mechanism is driven by a variable-frequency gear motor (with band-type brake), the belt wheels are matched with racks to realize traversing, the starting is stable, and the motor is provided with an encoder and can be accurately positioned. The output end of the motor is vertically downwards connected with a gear 8, a supporting frame sliding block 6 is arranged below the outer side of the other end of the motor, a linear guide roller sliding block is adopted by the frame sliding block, and the resistance is small and the friction coefficient is low. An organ protective cover is arranged on the rail to prevent zinc from entering and damaging the guide rail and the sliding block. A drag chain bracket 9 is arranged above the outer side of the other end, a cross beam bracket 2 is vertically arranged in the middle of the upper cross beam, a telescopic cylinder 4 and a winding ring 3 are arranged at the joint of the upper cross beam and the cross beam bracket, and the telescopic cylinder is used for unlocking the connecting rod self-locking mechanism of the slag bucket clamp device at the top fixed position; the winding ring 3 is arranged above the telescopic cylinder 4, so that the wire harness and the cable on the machine are connected with the fixed frame by using a drag chain;
the electric hoist is arranged above the Z axis, transversely moves along with the Z axis, realizes the transverse movement of the slag bucket, has a lifting function, and realizes the lifting function of the slag bucket by hanging the slag bucket on the hoist lifting hook through the clamp. The lifting device is driven by a customized electric hoist, and is controlled by variable frequency, so that the lifting device is stable to start. And the positioning is accurate.
The utility model has the substantial characteristics and obvious technical progress, and the lifting and transverse moving device of the zinc pot slag hopper adopts a full-automatic bottom slag dragging device, so that the waste of zinc liquid can be effectively reduced.
The key core device of the zinc pot slag bucket lifting and transverse moving device is a slag bucket lifting and transverse moving device, adopts a customized electric hoist to drive, can realize accurate positioning and the like, and has good use effect when being used as a main device of an automatic bottom slag dragging facility.
The above embodiments are provided for illustrating the present utility model only, and not for limiting the present utility model, and various changes or modifications may be made by one skilled in the relevant art without departing from the spirit and scope of the present utility model. Accordingly, all equivalent arrangements should be considered to be within the scope of the present utility model as defined in the claims.
Claims (6)
1. The utility model provides a zinc pot sediment fill lifting and horizontal moving device, includes braced frame (1), electric block, its characterized in that:
the supporting frame (1) comprises an upright post, an upper cross bar and a lower cross bar, and a lifting lug (5) is arranged below the center of the lower cross bar; lifting lugs are respectively arranged above the corresponding two ends of the upper cross rod, a supporting frame (1) is convenient to hoist, a motor (7) is arranged on the outer side of one end of the upper cross rod, the output end of the motor is vertically downwards connected with a gear (8), a supporting frame sliding block (6) is arranged below the outer side of the other end, a drag chain support (9) is arranged above the outer side of the other end, a cross beam support (2) is vertically arranged in the middle of the upper cross rod, a telescopic cylinder (4) and a winding ring (3) are arranged at the joint of the upper cross rod and the cross beam support, and the telescopic cylinder is used for unlocking a connecting rod self-locking mechanism of the slag hopper clamp device at the top fixed position; the winding ring (3) is arranged above the telescopic cylinder (4) to enable the harness and the cable on the machine to be connected with the fixed frame by using a drag chain;
the electric hoist is arranged above the Z axis, transversely moves along with the Z axis, realizes the transverse movement of the slag bucket, has a lifting function, and realizes the lifting function of the slag bucket by hanging the slag bucket on the hoist lifting hook through the clamp.
2. The lifting and transverse moving device of the zinc pot slag bucket according to claim 1, wherein the supporting frame (1) is a steel structure frame, and the outer surface of the frame is provided with high-temperature paint to prevent corrosion.
3. The lifting and transverse moving device of the zinc pot slag bucket according to claim 1, wherein the motor (7) is a variable-frequency gear motor, and the gear motor is provided with a band-type brake.
4. The zinc pot slag bucket lifting and transverse moving device according to claim 1, characterized in that the motor (7) is provided with an encoder for accurate positioning.
5. The lifting and transverse moving device of the zinc pot slag bucket according to claim 1, wherein the gear (8) is matched with a rack to realize transverse moving of the slag bucket, and the starting is stable.
6. The zinc pot slag bucket lifting and transverse moving device according to claim 1, wherein the sliding block is a linear guide roller sliding block, so that the resistance is small and the friction coefficient is low.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322218108.5U CN220502417U (en) | 2023-08-17 | 2023-08-17 | Lifting and transverse moving device for zinc pot slag hopper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322218108.5U CN220502417U (en) | 2023-08-17 | 2023-08-17 | Lifting and transverse moving device for zinc pot slag hopper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220502417U true CN220502417U (en) | 2024-02-20 |
Family
ID=89872499
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322218108.5U Active CN220502417U (en) | 2023-08-17 | 2023-08-17 | Lifting and transverse moving device for zinc pot slag hopper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220502417U (en) |
-
2023
- 2023-08-17 CN CN202322218108.5U patent/CN220502417U/en active Active
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