CN220498366U

CN220498366U - Automatic gear shaping welding set of robot

Info

Publication number: CN220498366U
Application number: CN202322163972.XU
Authority: CN
Inventors: 孟祥瀚
Original assignee: Ningbo Zhenhai Jinertai Machinery Co ltd
Current assignee: Ningbo Zhenhai Jinertai Machinery Co ltd
Priority date: 2023-08-10
Filing date: 2023-08-10
Publication date: 2024-02-20
Anticipated expiration: 2033-08-10

Abstract

The utility model belongs to the field of automatic equipment, and discloses a robot automatic gear shaping welding device which comprises a base plate, wherein a reference block is arranged above the base plate, a feeding device is arranged on the base plate, a welding device is arranged on one side of the reference block, a supporting seat is fixedly connected to the base plate, a rotating device is arranged on the supporting seat, a component to be inserted is arranged on the rotating device, a welding device is arranged above the component to be inserted, and a control panel is arranged on the reference block.

Description

Automatic gear shaping welding set of robot

Technical Field

The utility model relates to the field of automation equipment, in particular to a robotic automatic gear shaping welding device.

Background

The gear shaping is a machining process, and is usually used for manufacturing mechanical parts such as gears and racks, and the gear shaping is a function of cutting a series of parallel tooth-shaped grooves or convex beams on a workpiece to enable the workpiece to be a gear or a rack, wherein the tooth-shaped grooves or convex beams are meshed with the tooth shape of another gear or rack, and rotation or power transmission is generated between the two parts through meshing.

In some machines, the gears may need to be repaired or replaced due to wear or damage, in which case new gears may be attached to the original components by means of gear-shaping welding to restore normal operation of the machine.

However, some prior art gear shaping welding devices may require a relatively complex loading system, including multiple conveyor belts, vibrators, or other automated devices, which increases manufacturing and maintenance costs, and if the loading is not efficient enough, may result in low production efficiency, reducing the working efficiency of the overall welding device.

Disclosure of Invention

The present utility model is intended to provide solutions to existing problems.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides an automatic gear shaping welding set of robot, includes the bottom plate, the top of bottom plate is provided with the benchmark piece, be provided with loading attachment on the bottom plate, one side of benchmark piece is provided with welding set, fixedly connected with supporting seat on the bottom plate, be provided with rotary device on the supporting seat, install on the rotary device and wait to insert the component, wait to insert the component top and be provided with welding set, be provided with control panel on the benchmark piece.

Preferably, the loading attachment includes the brace table of fixed connection on the bottom plate, one side fixedly connected with slide of brace table, propulsion member is installed to one side of slide, the unloading hole has been seted up on the slide, fixedly connected with feed bin down on the slide, the mounting hole has been seted up at the top of feed bin down, the both sides of feed bin are provided with the fixed block down, fixedly connected with spring on the fixed block, the other end fixedly connected with swager pole of spring, swager pole slip grafting is in the mounting hole.

Preferably, the propulsion component comprises a motor I installed on the supporting table, the output end of the motor I is connected with a rotary folding rod, the other end of the rotary folding rod is movably inserted with a push rod, one side of the push rod is provided with a groove movably inserted with the rotary folding rod, and the other end of the push rod is movably inserted in the slide way.

Preferably, the welding device comprises a second motor fixedly connected to the reference block, a limiting ring is fixedly connected to the reference block, the output end of the second motor is connected with a rotating disk, the other side of the rotating disk is fixedly connected with a protruding block, the protruding block is movably inserted with a lifting rod, the lifting rod is movably inserted into the limiting ring, and the bottom of the lifting rod is provided with a welding gun.

Preferably, the rotating device comprises a third motor, the output end of the third motor is connected with a first gear, the first gear is connected with a second gear in a meshed mode, one side of the second gear is connected with a connecting rod, the other end of the connecting rod is fixedly connected to the bottom plate, the other side of the second gear is fixedly connected with a mounting disc, and a member to be inserted is mounted in the mounting disc.

Preferably, the first gear is a part of gears, only a part of the gears are positioned on the gear, and the rest positions are smooth.

Preferably, the control panel can control the rotation speeds of the first motor, the second motor and the third motor.

Compared with the prior device, the utility model has the following beneficial effects:

according to the utility model, the feeding device is adopted, so that the automatic feeding of workpieces is realized, the requirement of manual operation is reduced, and the production efficiency is improved.

Through welding set's design, realize the automated control to welding process, such design makes welding process more nimble, accurate, can adapt to the work piece of different specifications and shapes, and welding set's automated control helps improving production efficiency, reduces manual operation's demand to ensure welding quality and uniformity.

Through rotary device's design, realize treating the automatic adjustment of angle and position of inserting the component, such design makes gear shaping and welding process more nimble, accurate, can adapt to the work piece of different specifications and shapes, rotary device's automated control helps improving production efficiency, reduces manual operation's demand to ensure gear shaping and welded precision and uniformity.

Description of the drawings:

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic diagram of a second perspective structure of the present utility model;

fig. 3 is an enlarged schematic view of the structure of fig. 2 a according to the present utility model.

Reference numerals: 1. a bottom plate; 2. a reference block; 3. a feeding device; 301. a support table; 302. a slideway; 303. a propulsion member; 3031. a motor I; 3032. rotating the turning rod; 3033. a push rod; 3034. a groove; 304. a blanking hole; 305. discharging the material bin; 306. a mounting hole; 307. a fixed block; 308. a spring; 309. a pressing rod; 4. a welding device; 401. a motor II; 402. a limiting ring; 403. a rotating disc; 404. a bump; 405. a lifting rod; 406. a welding gun; 5. a support base; 6. a rotating device; 601. a third motor; 602. a first gear; 603. a second gear; 604. a connecting rod; 605. a mounting plate; 7. a member to be inserted; 8. and a control panel.

Detailed Description

The utility model is further described below with reference to the drawings and embodiments:

the specific implementation process is as follows: referring to figures 1-3 of the drawings,

the utility model provides an automatic gear shaping welding set of robot, including bottom plate 1, as the basis of whole device, a base plate 2 is provided with to the top of bottom plate 1 for support and install other subassemblies, be provided with loading attachment 3 on bottom plate 1, set up on bottom plate 1, be used for automatic pushing away the tooth piece to wait to insert on the component 7 and carry out welding process, one side of base plate 2 is provided with welding set 4, fixedly connected with supporting seat 5 on bottom plate 1, provide stable bearing structure for rotary device 6, be provided with rotary device 6 on the supporting seat 5, be used for adjusting the angle or the position of waiting to insert component 7, install on rotary device 6 and wait to insert component 7, wait to insert component 7 top and be provided with welding set 4, be provided with control panel 8 on the base plate 2, be used for operating and controlling automatic gear shaping welding set of whole robot.

The feeding device 3 comprises a supporting table 301 fixedly connected to the bottom plate 1, one side of the supporting table 301 is fixedly connected with a slideway 302, one side of the supporting table 301 is fixedly connected with a spring 308, the other end of the spring 308 is fixedly connected with a pressing rod 309, the pushing member 303 is arranged on one side of the slideway 302, a blanking hole 304 is formed in the slideway 302, the feeding device 3 of the blanking bin 305 is fixedly connected to the slideway 302, and the feeding device 3 of the blanking bin 305 is connected to the slideway 302 through components such as the slideway 302, the pushing member 303 and the blanking bin 305, so that automatic feeding of tooth blocks is realized, the requirement of manual operation is reduced, the production efficiency is improved, the top of the blanking bin 305 is provided with a mounting hole 306, two sides of the blanking bin 305 are provided with fixing blocks 307, the fixing blocks 307 are fixedly connected with springs 308, the other ends of the springs 308 are fixedly connected with pressing rods 309, the springs 308 and the pressing rods 309 act to enable the workpieces to be stably fixed in the blanking bin 305, shaking or misplacement of the workpieces is avoided, welding or gear shaping accuracy is facilitated, the pressing rods 309 are slidably inserted in the mounting holes 306, the feeding device 3 stores the tooth blocks in the blanking bin 305, and the working space is saved.

The propulsion component 303 comprises a motor 3031 installed on the supporting table 301, the output end of the motor 3031 is connected with a rotary folding rod 3032, the other end of the rotary folding rod 3032 is movably inserted with a push rod 3033, one side of the push rod 3033 is provided with a groove 3034 movably inserted with the rotary folding rod 3032, the other end of the push rod 3033 is movably inserted in the slideway 302, the propulsion component 303 realizes the automatic feeding of workpieces, the production efficiency is improved, the requirement of manual operation is reduced, the feeding accuracy and stability of the workpieces are ensured, and the operation is very critical to the whole operation of the automatic gear shaping welding device of the robot.

Welding set 4 includes motor number two 401 of fixed connection on reference block 2, fixed connection is fixed with spacing ring 402 on the reference block 2, the output of motor number two 401 is connected with rotary disk 403, the opposite side fixedly connected with lug 404 of rotary disk 403, lug 404 activity is pegged graft and is had lifter 405, lifter 405 activity is pegged graft in spacing ring 402, welding gun 406 is installed to the bottom of lifter 405, welding set 4's beneficial effect is that the automated control of welding process is realized, including the elevating movement of welding gun 406, such design makes the welding process more nimble, accurate, can adapt to the work piece of different specifications and shape, welding set 4's automated control helps improving production efficiency, reduce manual operation's demand, and ensure welding quality and uniformity.

The rotary device 6 comprises a motor No. three 601, the output end of the motor No. three 601 is connected with a gear No. 602, the gear No. one 602 is in meshed connection with a gear No. two 603, one side of the gear No. two 603 is connected with a connecting rod 604, the other end of the connecting rod 604 is fixedly connected to the bottom plate 1, the other side of the gear No. two 603 is fixedly connected with a mounting plate 605, a member 7 to be inserted is mounted in the mounting plate 605, the rotary device 6 has the beneficial effects of realizing automatic adjustment of the angle and the position of the member 7 to be inserted, the gear shaping and the welding process are more flexible and accurate due to the design, workpieces with different specifications and shapes can be adapted to by automatic control of the rotary device 6, the production efficiency is improved, the requirement of manual operation is reduced, and the accuracy and consistency of gear shaping and welding are ensured.

The gear 602 is a part of gears, only a part of the gears are arranged on the positions, the rest positions are smooth, the functional area of the gear 602 is arranged at the tooth block and is used for transmitting power and realizing the transmission function of the gears, and the smooth area does not participate in transmission.

The control panel 8 can control the rotation speed of the first motor 3031, the second motor 401 and the third motor 601, and the rotating device 6, the welding device 4 and the feeding device 3 can be mutually matched through the control of the control panel 8 so as to perfectly connect the work among the devices.

Working principle: and (3) feeding: the feeding device 3 is responsible for automatically pushing the tooth blocks onto the members 7 to be inserted for welding treatment, and when the workpiece needs gear shaping welding, the feeding device 3 automatically supplies the tooth blocks to the positions of the members 7 to be inserted of the welding device 4 from the region to be treated (such as a material pile) through the sliding way 302, the pushing member 303, the discharging bin 305 and other components.

And (3) welding: the welding device 4 is responsible for welding the tooth blocks, a second motor 401 in the welding device 4 controls the rotation and lifting movement of a welding gun 406 through the combination of a rotating disc 403, a protruding block 404 and a lifting rod 405, and realizes the accurate welding of the tooth blocks by controlling the action of the welding gun 406, so that the welding quality and consistency are ensured.

Rotation and angular adjustment: the rotating device 6 is responsible for adjusting the angle or the position of the member 7 to be inserted, and the motor 601 in the rotating device 6 controls the rotation and the angle adjustment of the member 7 to be inserted through the combination of the gear 602, the gear 603 and the connecting rod 604, so that the gear shaping and the welding process are more flexible and accurate, and workpieces with different specifications and shapes can be adapted.

Control panel 8: the control panel 8 is used for operating and controlling the whole automatic gear shaping welding device of the robot, and comprises a first motor 3031, a second motor 401 and a third motor 601, and the rotating device 6, the welding device 4 and the feeding device 3 can be mutually matched through the arrangement of the control panel 8, so that perfect connection of work among the devices is ensured.

The foregoing is merely exemplary of the present utility model, and specific technical solutions and/or features that are well known in the art have not been described in detail herein. It should be noted that, for those skilled in the art, several variations and modifications can be made without departing from the technical solution of the present utility model, and these should also be regarded as the protection scope of the present utility model, which does not affect the effect of the implementation of the present utility model and the practical applicability of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.

Claims

1. The utility model provides an automatic gear shaping welding set of robot, includes bottom plate (1), its characterized in that: the automatic feeding device is characterized in that a reference block (2) is arranged above the base plate (1), a feeding device (3) is arranged on the base plate (1), a welding device (4) is arranged on one side of the reference block (2), a supporting seat (5) is fixedly connected to the base plate (1), a rotating device (6) is arranged on the supporting seat (5), a member (7) to be inserted is arranged on the rotating device (6), a welding device (4) is arranged above the member (7) to be inserted, and a control panel (8) is arranged on the reference block (2).

2. The robotic automated gear shaping welding device of claim 1, wherein: the feeding device (3) comprises a supporting table (301) fixedly connected to a bottom plate (1), one side of the supporting table (301) is fixedly connected with a slide rail (302), one side of the slide rail (302) is provided with a pushing member (303), a discharging hole (304) is formed in the slide rail (302), a discharging bin (305) is fixedly connected to the slide rail (302), a mounting hole (306) is formed in the top of the discharging bin (305), fixing blocks (307) are arranged on two sides of the discharging bin (305), springs (308) are fixedly connected to the fixing blocks (307), and pressing rods (309) are fixedly connected to the other ends of the springs (308) and are slidably inserted into the mounting holes (306).

3. The robotic automated gear shaping welding device of claim 2, wherein: the propulsion component (303) comprises a motor (3031) arranged on a supporting table (301), the output end of the motor (3031) is connected with a rotary folding rod (3032), the other end of the rotary folding rod (3032) is movably inserted with a push rod (3033), one side of the push rod (3033) is provided with a groove (3034) movably inserted with the rotary folding rod (3032), and the other end of the push rod (3033) is movably inserted in a slide way (302).

4. The robotic automated gear shaping welding device of claim 1, wherein: welding set (4) are including fixed connection No. two motors (401) on benchmark piece (2), fixed connection spacing ring (402) on benchmark piece (2), the output of No. two motors (401) is connected with rotary disk (403), the opposite side fixedly connected with lug (404) of rotary disk (403), lug (404) activity grafting has lifter (405), lifter (405) activity grafting is in spacing ring (402), welding gun (406) are installed to the bottom of lifter (405).

5. The robotic automated gear shaping welding device of claim 1, wherein: the rotating device (6) comprises a third motor (601), the output end of the third motor (601) is connected with a first gear (602), the first gear (602) is connected with a second gear (603) in a meshed mode, one side of the second gear (603) is connected with a connecting rod (604), the other end of the connecting rod (604) is fixedly connected to the bottom plate (1), the other side of the second gear (603) is fixedly connected with a mounting disc (605), and a member (7) to be inserted is mounted in the mounting disc (605).

6. The robotic automated gear shaping welding device of claim 5, wherein: the first gear (602) is a part of gears, only a part of the gears are positioned, and the rest positions are smooth.

7. The robotic automated gear shaping welding device of claim 1, wherein: the control panel (8) can control the rotation speeds of the first motor (3031), the second motor (401) and the third motor (601).