CN220494162U - Ice-cream cake production line - Google Patents
Ice-cream cake production line Download PDFInfo
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- CN220494162U CN220494162U CN202322282432.3U CN202322282432U CN220494162U CN 220494162 U CN220494162 U CN 220494162U CN 202322282432 U CN202322282432 U CN 202322282432U CN 220494162 U CN220494162 U CN 220494162U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 235000015243 ice cream Nutrition 0.000 title claims description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 40
- 239000002994 raw material Substances 0.000 claims abstract description 33
- 239000000843 powder Substances 0.000 claims abstract description 32
- 238000000227 grinding Methods 0.000 claims abstract description 27
- 238000003756 stirring Methods 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 47
- 239000000741 silica gel Substances 0.000 claims description 47
- 229910002027 silica gel Inorganic materials 0.000 claims description 47
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 44
- 239000003638 chemical reducing agent Substances 0.000 claims description 44
- 230000007704 transition Effects 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 241000283690 Bos taurus Species 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000010410 dusting Methods 0.000 claims description 2
- 238000012856 packing Methods 0.000 description 11
- 235000013312 flour Nutrition 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 235000019640 taste Nutrition 0.000 description 2
- 108091035710 E-box Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000021185 dessert Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Confectionery (AREA)
Abstract
The utility model provides an ice-coated cake production line which comprises a conveying line, wherein a powdering device, an ice skin production device, an ice skin primary cutting device, an ultrasonic cutting table and a box falling device are sequentially arranged at the end of the conveying line from the beginning to the end; the powder scattering device comprises a raw material box, a discharge hole is formed in the bottom of the raw material box, a powder scattering roller is rotatably arranged in the middle of the discharge hole, a discharge gap is formed between the powder scattering roller and a raw material container, a brush is arranged below the discharge gap, and an adjusting plate shaft is also arranged in the raw material box; the ice skin production device comprises a hopper, two pushing screws and a stirring roller are arranged in the hopper, stirring blades are fixed on the circumferential side surface of the stirring roller, the tail end of the hopper is connected with a discharging pipe, and the tail end of the discharging pipe is connected with a flat nozzle; the ice skin primary cutting device comprises a cutter which moves up and down; the ultrasonic cutting table comprises a cutter-shaped ultrasonic die head which moves up and down. The utility model can realize the automatic production of the ice cake, saves labor, has compact and reasonable layout and high production efficiency.
Description
Technical Field
The utility model relates to the field of food production equipment, in particular to an ice cream cake production line.
Background
The ice cake is a novel dessert, mainly comprises ice sheets on the outer layer and stuffing in the ice sheets, wherein the stuffing can be put in according to different tastes, has various tastes and is deeply loved by young people.
The existing ice-cream cake mainly depends on manual production, has low automation degree and does not have a special production line.
Disclosure of Invention
The utility model provides an ice cream production line, which solves the problem that no special production line exists in ice cream production in the prior art.
The technical scheme of the utility model is realized as follows:
the ice-coated cake production line comprises a conveying line, wherein a powdering device, an ice skin production device, an ice skin primary cutting device, an ultrasonic cutting table and a box falling device are sequentially arranged at the end of the conveying line from the beginning to the end; the powder scattering device comprises a raw material box for containing raw materials, wherein the upper end of the raw material box is provided with a discharge hole, the bottom of the raw material box is provided with a discharge hole, a powder scattering roller is rotatably arranged in the middle of the discharge hole, a discharge gap is formed between the side surface of the powder scattering roller and the inner wall of the raw material containing box, a brush is arranged below the discharge gap, the inner ends of bristles of the brush are in contact with the powder scattering roller, the powder scattering device further comprises a powder scattering roller driving device for driving the powder scattering roller to rotate, an adjusting plate shaft arranged in the length direction is further fixed at the inner upper part of the raw material box, two adjusting plates are slidably arranged on the adjusting plate shaft and are fixed on the adjusting plate shaft through locking pieces, two sides of each adjusting plate are in contact with the inner wall of the raw material box, and the lower end of each adjusting plate is fixedly connected with a silica gel plate which is in contact with the powder scattering roller; the ice skin production device comprises a hopper with an opening at the upper end, wherein two parallel pushing screws are horizontally and rotationally connected to the inner bottom of the hopper, the pushing screws are arranged along the length direction of the hopper, a driving motor is arranged at the head end of the hopper, the head ends of the two pushing screws are respectively and fixedly connected with a main driving shaft and a secondary driving shaft, the main driving shaft is connected with a rotating shaft of the driving motor, the main driving shaft is in transmission connection with the secondary driving shaft, the ice skin production device further comprises a second secondary driving shaft which is horizontally and vertically connected with the secondary driving shaft in transmission connection, a horizontal stirring roller which is vertically connected with the pushing screws is also rotationally connected in the hopper, the stirring roller is positioned above the pushing screws, stirring blades are fixed on the circumferential side surface of the stirring roller, the second secondary driving shaft is in transmission connection with the stirring roller, the tail end of the hopper is connected with a discharging pipe, and the tail end of the discharging pipe is connected with a flat nozzle which is provided with a strip-shaped discharging hole; the ice sheet primary cutting device comprises a third frame, a third motor is fixed on the third frame, a third speed reducer is connected to the third motor in a transmission way, a rotary table is fixedly connected to an output shaft of the third speed reducer, a counting sensor fixed on the frame is arranged on the periphery of the rotary table, a trigger piece which triggers the counting sensor once in a circle is fixed on the rotary table, an axial eccentric shaft is fixedly connected to the rotary table, a transmission rod is rotationally connected to the eccentric shaft, the eccentric shaft is vertical to the transmission rod, a cutter with a downward cutting edge is fixed on the cutter frame, the cutter frame is connected to the frame in a vertical sliding way through a sliding piece, the other end of the transmission rod is rotationally hinged to the cutter frame, and the transmission rod is used for driving the cutter frame to slide up and down; the ultrasonic cutting table comprises a lower frame, an upper frame is arranged on the lower frame in a sliding manner, and the upper frame is in transmission connection with a sliding driving device for driving the upper frame to slide along the length direction of the lower frame; the sliding driving device comprises a fourth motor, a fourth speed reducer, a driving rotating shaft, a first transmission rod and a second transmission rod, wherein the driving rotating shaft is horizontally and rotatably connected to the lower frame in the width direction; the upper frame is connected with a lifting frame in a sliding manner, the bottom of the lifting frame is fixedly connected with a cutter-shaped ultrasonic die head, the cutting edge of the ultrasonic die head faces downwards, and the lifting frame is in transmission connection with a lifting driving device for driving the lifting frame to move up and down; the box falling device comprises a fifth frame, a box inlet is formed in the upper end of the fifth frame, a box outlet is formed in the position right below the box inlet, four guide rods penetrating through the box inlet from top to bottom to reach the box outlet are further included, the guide rods are fixedly connected with transverse adjusting plates, position adjusting holes are formed in the adjusting plates, adjusting bolts penetrating through the position adjusting holes to fix the adjusting plates on the frame are further included, four screws are evenly arranged between the box inlet and the box outlet, the screws are rotationally connected to the fifth frame, a driving motor with a speed reducer is further included, a main belt pulley is fixedly connected to an output shaft of the speed reducer of the driving motor, driven belt pulleys are fixedly connected to end portions of the screws, the main belt pulley is connected with the driven belt pulleys through belts, two pressing rotating shafts used for enabling the belts to be in contact with the driven belt combining portions are further included, the pressing rotating shafts are vertically and rotatably connected to the fifth frame, and trapezoid box guide pipes with the upper portions and the lower portions of the box outlet are fixedly connected to the trapezoid box guide pipes.
Further, the brush is a silica gel brush, the silica gel brush comprises a silica gel brush seat, at least two rows of silica gel bristles are fixed on the silica gel brush seat, the silica gel bristles of each row are arranged at intervals, the silica gel bristles of the upper row and the silica gel bristles of the lower row are arranged in a staggered manner, and the inner ends of the silica gel bristles are in contact with the powdering roller.
Further, an upper cover for covering the discharging hole is arranged at the top end of the raw material box, and a handle is fixed on the upper cover; the powder spraying roller driving device comprises a first motor and a first speed reducer, and the first motor drives the powder spraying roller to rotate through the first speed reducer; the adjusting plate is fixedly provided with a sliding sleeve, the sliding sleeve is sleeved outside the adjusting plate shaft in a sliding manner, the locking piece is a locking bolt, the sliding sleeve is provided with a radial threaded through hole, the locking bolt is connected in the threaded through hole, and two ends of the adjusting plate shaft are fixedly connected to end plates at two ends of the raw material box; the lower extreme of regulating plate is fixed through splint to the silica gel board, the silica gel board be located splint with between the regulating plate, the lower extreme of silica gel board stretches out splint with the regulating plate, the lower extreme of silica gel board be with dusting roller complex arc recess.
Further, the flat nozzle also comprises a temporary storage bin, the discharge port is arranged at the lower part of the temporary storage bin, a cleaning port is formed in the temporary storage bin, and a detachable cover is arranged on the cleaning port; the discharge port is connected with a detachable replacement type material nozzle, and a discharge gap II leading to the discharge port is formed in the replacement type material nozzle.
Further, the driving motor is a motor with a speed reducer; the master drive shaft and the slave drive shaft are in driving connection through a set of gears; the secondary drive shaft and the secondary drive shaft are conventionally connected by a set of bevel gears; the second slave driving shaft drives the stirring roller to rotate through a chain; the ice rind production device also comprises a second rack, and two ice rind production devices are fixed on the second rack.
Further, the cutter comprises a cutter seat and a blade fixed on the cutter seat; the blade is a stainless steel blade or a nylon blade; the trigger piece is a sector piece; the sliding piece comprises a third sliding rail and a third sliding block, the third sliding rail is vertically and fixedly arranged on the tool rest, and the third sliding block is fixedly arranged on the tool rest mounting plate.
Further, the lifting driving device comprises a fourth motor II, a fourth speed reducer II, a rotary table I and a lifting push rod, wherein the fourth motor II is in transmission connection with the fourth speed reducer II, the fourth speed reducer II comprises two symmetrical output shafts, the end parts of the output shafts are respectively and fixedly connected with the rotary table I, an axial eccentric shaft I is vertically and fixedly connected with the rotary table I, one end of the lifting push rod is rotationally connected with the eccentric shaft I, and the other end of the lifting push rod is hinged with the lifting frame; a counting sensor I is arranged on the periphery of one turntable I, and a trigger piece I for triggering the counting sensor I is fixedly connected to the corresponding turntable I; the ultrasonic die head is electrically connected with an ultrasonic transducer; and a limit switch is fixed on the lower rack and used for limiting the sliding distance of the upper rack.
Further, the box falling device further comprises a vertical transition rotating shaft, the transition rotating shaft is rotatably connected to the fifth frame, two transition belt pulleys are fixedly connected to the transition rotating shaft, one transition belt pulley is connected with the main belt pulley through a belt, and the other transition belt pulley is connected with the driven belt pulley through another belt.
Further, the box falling device further comprises four L-shaped auxiliary guide plates, position adjusting holes II are formed in horizontal plates of the auxiliary guide plates, the box falling device further comprises adjusting bolts II which penetrate through the position adjusting holes II to fix the auxiliary guide plates on the frame, and vertical plates of the auxiliary guide plates are located in the box inlet.
Further, the conveying line comprises a conveying line frame, a conveying belt is arranged on the conveying line frame, and at least one group of guide plates for guiding materials are arranged above the tail part of the conveying belt.
The utility model has the beneficial effects that: the utility model can realize the automatic production of the ice cake, saves labor, has compact and reasonable layout and high production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of a ice cream cone production line;
FIG. 2 is a schematic perspective view of an ice cream production line at another angle;
fig. 3 is a schematic perspective view of a powdering device;
fig. 4 is a schematic perspective view of another angle of the powdering device;
fig. 5 is a perspective view of a third angle of the powdering device;
fig. 6 is a schematic view of the structure of the inside of the powdering device;
fig. 7 is a perspective view of a silicone brush in the powdering device;
fig. 8 is a schematic perspective view of an adjusting plate in the powdering device;
FIG. 9 is a schematic perspective view of an ice sheet production assembly;
FIG. 10 is a schematic perspective view of another angle of the ice sheet production assembly;
FIG. 11 is a schematic perspective view of an ice sheet primary cutting apparatus;
FIG. 12 is a schematic view of the structure of FIG. 11 with the hood removed;
FIG. 13 is a schematic view of the structure of FIG. 12 at another angle;
FIG. 14 is a schematic perspective view of a cutter in the ice sheet primary cutting device;
FIG. 15 is a schematic perspective view of an ultrasonic cutting station;
FIG. 16 is a schematic perspective view of an ultrasonic cutting station at another angle;
FIG. 17 is a schematic front view of an ultrasonic cutting station;
fig. 18 is a partial enlarged view of a portion S shown in fig. 16;
FIG. 19 is a perspective view of the cartridge dropping device;
FIG. 20 is a schematic perspective view of another angle of the drop box arrangement;
FIG. 21 is a schematic view of the structure of FIG. 1 with the upper plate removed;
fig. 22 is a schematic view of the structure of fig. 21 at another angle.
In the figure:
the device comprises an A-powdering device, an a 1-raw material box, an a 11-discharge hole, an a 12-discharge gap, an a 2-powdering roller, an a 3-brush, an a 31-silica gel brush holder, an a 32-silica gel brush, an a 4-powdering roller driving device, an a 41-first motor, an a 42-first speed reducer, an a 5-adjusting plate shaft, an a 6-adjusting plate, an a 61-silica gel plate, an a 62-sliding sleeve, an a 63-clamping plate and an a 64-arc-shaped groove;
b-ice rind production device, B1-second rack, B2-hopper, B21-discharging pipe, B3-pushing screw, B4-driving motor, B51-main driving shaft, B52-secondary driving shaft, B53-secondary driving shaft, B54-gear, B55-bevel gear, B56-chain, B6-stirring roller, B61-stirring blade, B7-flat mouth, B71-temporary storage bin, B72-cover, B73-replacement material mouth, B74-discharging gap II;
c-ice skin primary cutting device, C1-third rack, C11-mounting plate, C12-supporting rod, C13-I-shaped reinforcing frame, C14-lifting foot cup, C15-avoiding hole, C16-speed reducer frame, C17-knife rest mounting plate, C18-hood, C2-third motor, C3-third speed reducer, C4-turntable, C41-trigger piece, C42-eccentric shaft, C5-counting sensor, C6-driving rod, C7-knife rest, C8-cutter, C81-knife rest, C82-knife rest, C91-third slide rail and C92-third slide block;
the ultrasonic cutting machine comprises a D-ultrasonic cutting table, a D1-lower frame, a D11-limit switch, a D2-upper frame, a D21-fourth slide rail, a D22-fourth slide block, a D3-slide driving device, a D31-fourth motor, a D32-fourth speed reducer, a D33-driving rotating shaft, a D34-first transmission rod, a D35-second transmission rod, a D4-lifting frame, a D41-fourth slide rail II, a D42-fourth slide block II, a D5-ultrasonic die head, a D6-lifting driving device, a D61-fourth motor II, a D62-fourth speed reducer II, a D63-turntable I, a D631-T-shaped clamping groove, a D64-lifting push rod, a D65-eccentric shaft I, a D651-chuck part, a D652-screw part, a D653-polish rod part, a D654-nut, a D66-counting sensor I, a D67-trigger piece I and a D7-ultrasonic transducer;
e-box falling device, E1-fifth frame, E11-upper plate, E12-lower plate, E13-connecting rod, E21-box inlet, E22-box outlet, E3-guide rod, E31-adjusting plate, E32-position adjusting hole, E4-auxiliary guide plate, E41-position adjusting hole II, E5-screw, E6-driving motor I, E61-bolt, E62-counting sensor, E71-main belt pulley, E72-driven belt pulley, E81-pressing rotating shaft, E82-transition rotating shaft, E83-transition belt pulley and E9-trapezoid guide box pipe;
g-conveying line, G1-conveying line frame, G2-conveying belt and G3-material guiding plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-2, the ice-cream cake production line comprises a conveying line G, and the conveying line is sequentially provided with a powdering device a, an ice-cream producing device B, an ice-cream primary cutting device C, an ultrasonic cutting table D and a box falling device E from the beginning to the end.
Referring to fig. 3 to 8, the powdering device a comprises a raw material box a1 for containing raw materials, wherein a discharge hole a11 is formed in the upper end of the raw material box a1, a discharge hole is formed in the bottom of the raw material box a1, a powdering roller a2 is rotatably arranged in the middle of the discharge hole, a discharge gap a12 is formed between the side surface of the powdering roller a2 and the inner wall of the raw material containing box, a brush a3 is arranged below the discharge gap a12, the inner ends of bristles of the brush a3 are in contact with the powdering roller a2, the powdering device a4 for driving the powdering roller a2 to rotate is further included, an adjusting plate shaft a5 arranged in the length direction is further fixed at the inner upper part of the raw material box 1, two adjusting plates a6 are slidably arranged on the adjusting plate shaft a5, two sides of the adjusting plates a6 are in contact with the inner wall of the raw material box a1 through locking pieces, a silica gel plate a61 is fixedly connected to the lower end of the adjusting plate a6, and the silica gel plate a61 is in contact with the powdering roller a 2.
Preferably, the brush a3 can be a silica gel brush, the silica gel brush comprises a silica gel brush seat a31, at least two rows of silica gel bristles a32 are fixed on the silica gel brush seat a31, the silica gel bristles a32 of each row are arranged at intervals, the silica gel bristles a32 of the upper row and the silica gel bristles a32 of the lower row are arranged in a staggered manner, and the inner ends of the silica gel bristles a32 are in contact with the powdering roller a 2.
Preferably, an upper cover a13 for covering the discharge opening is further arranged at the top end of the raw material box a1, and a handle is fixed on the upper cover.
Preferably, the powdering roller driving device a4 includes a first motor a41 and a first speed reducer a42, and the first motor a41 drives the powdering roller a2 to rotate through the first speed reducer a 42.
Preferably, a sliding sleeve a62 is fixed on the adjusting plate a6, the sliding sleeve a62 is sleeved outside the adjusting plate shaft a5 in a sliding manner, the locking piece is a locking bolt, a radial threaded through hole is formed in the sliding sleeve a62, the locking bolt is connected in the threaded through hole, and two ends of the adjusting plate shaft a5 are fixedly connected to end plates at two ends of the raw material box a 1.
Preferably, the silica gel plate a61 is fixed at the lower end of the adjusting plate a6 through a clamping plate a63, the silica gel plate a61 is located between the clamping plate a63 and the adjusting plate a6, the lower end of the silica gel plate a61 extends out of the clamping plate a63 and the adjusting plate a6, and the lower end of the silica gel plate a61 is provided with an arc-shaped groove a64 matched with the powdering roller a 2.
The powder scattering device A can prevent powder such as flour from being stuck on the powder scattering roller a2 by adding the silica gel brush a3, and meanwhile, powder scattering can be more uniform; the utility model can adjust the width of the downward powder spraying by adding the adjusting plate a6, is suitable for the production of products with different sizes, needs more width, sprays more powder with more width and saves the powder.
Referring to fig. 9-10, the ice sheet producing device B comprises a hopper B2 with an opening at the upper end, wherein two parallel pushing screws B3 are horizontally and rotatably connected at the inner bottom of the hopper B2, the pushing screws B3 are arranged along the length direction of the hopper B2, a driving motor B4 is arranged at the head end of the hopper B2, the head ends of the two pushing screws B3 are respectively and fixedly connected with a main driving shaft B51 and a secondary driving shaft B52, the main driving shaft B51 is connected with a rotating shaft of the driving motor B4, the main driving shaft B51 is in transmission connection with the secondary driving shaft B52, a second secondary driving shaft B53 which is horizontally and vertically connected with the secondary driving shaft B52 is also included, a horizontal stirring roller B6 which is vertically and rotatably connected with the pushing screws B3 is arranged in the hopper B2, the stirring roller B6 is positioned above the pushing screws, a stirring blade B61 is fixed on the circumferential side surface of the stirring roller B6, the second secondary driving shaft B53 is in transmission connection with the stirring roller B6, the tail end of the hopper B2 is connected with a discharging pipe B21, the tail end of the discharging pipe B21 is connected with a flat bar-shaped discharging mouth 7B 7, and a flat bar-shaped discharging mouth is opened. The stirring vanes may be arranged as desired, and may be two, three, four, five or more.
Preferably, the flat nozzle 7 further comprises a temporary storage bin b71, the discharge port is arranged at the lower part of the temporary storage bin b71, a cleaning port is formed in the temporary storage bin b71, and a detachable cover b72 is arranged on the cleaning port. The cover b72 can be removed for cleaning during use, or the cover b72 can be removed for dredging during material blockage.
Preferably, the discharge port is connected with a detachable replacement material nozzle b73, and a discharge gap IIb74 leading to the discharge port is formed in the replacement material nozzle b 73. The replacement material nozzle b73 can produce ice sheets with different sizes, and the different replacement material nozzles can be replaced according to the size of the ice sheets produced according to the needs
Preferably, the master drive shaft b51 and the slave drive shaft b52 are drivingly connected by a set of gears b 54. The gear b54 is fixedly connected to the main driving shaft b51 and the auxiliary driving shaft b52, respectively.
Preferably, the secondary drive shaft b52 and the secondary drive shaft b53 are conventionally connected by a set of bevel gears b 55. Bevel gears b55 are fixedly connected to the secondary driving shaft b52 and the secondary driving shaft b53, respectively.
Preferably, the second slave driving shaft b53 drives the stirring drum b6 to rotate through a chain b 56. The second slave driving shaft b53 and the end part of the stirring roller b6 are fixedly connected with chain wheels matched with the chain b 56.
Preferably, the ice sheet production device further comprises a second frame b1, and two ice sheet production devices are fixed on the second frame b 1. Can be used for simultaneously producing two ice sheets, and improves the efficiency.
The ice skin production device B can realize the automatic ice skin production of ice skin cakes, save labor, improve the processing efficiency, and can stir the raw materials more uniformly through the pushing screw B3 and the stirring roller B6; after the replacement type material nozzle b73 is added, ice sheets with different sizes can be produced, and different replacement type material nozzles can be replaced according to the size of the ice sheets which are produced.
Referring to fig. 11-14, the ice skin primary cutting device C comprises a third frame C1, a third motor C2 is fixed on the third frame C1, a third speed reducer C3 is connected to the third motor C2 in a transmission manner, a rotary table C4 is fixedly connected to an output shaft of the third speed reducer C3, a counting sensor C5 fixed on the frame is arranged on the periphery side of the rotary table C4, a trigger piece C41 for triggering the counting sensor once in a rotation manner is fixed on the rotary table C4, an axial eccentric shaft C42 is fixedly connected to the rotary table C4, a transmission rod C6 is rotatably connected to the eccentric shaft C42, the eccentric shaft C42 is perpendicular to the transmission rod C6, a cutter C8 with a downward cutting edge is fixed on the cutter frame C7, the cutter frame C7 is connected to the frame C1 in a vertically sliding manner through a sliding piece, the other end of the transmission rod C6 is rotatably hinged to the cutter frame C7, and the transmission rod C6 is used for driving the cutter frame C7 to slide up and down.
Preferably, the cutter c8 includes a cutter seat c81 and an insert c82 fixed to the cutter seat. The blade c82 may be a stainless steel blade or a nylon blade.
The trigger piece c41 may be a fan-shaped piece, or may be a rectangular piece or the like, and is not limited to a fan shape.
Preferably, the frame c1 comprises a horizontal mounting plate c11, four downward supporting rods c12 are fixed around the mounting plate c11, the lower parts of the four supporting rods c12 are connected through an I-shaped reinforcing frame c13, a hood 18 is further installed on the mounting plate c11, the bottom end of the supporting rod 12 is connected with a lifting foot cup c14 for adjusting the height, and an avoidance hole c15 for the transmission rod to pass through is formed in the mounting plate c 11.
Preferably, the third speed reducer c3 is fixed in the middle of the upper surface of the mounting plate c1 through a speed reducer frame c16, a tool rest mounting plate c17 is fixed at the bottom of the mounting plate c1, and the tool rest c7 is connected to the tool rest mounting plate c17 in a vertically sliding manner through the sliding piece.
Preferably, the sliding member includes a third sliding rail c91 and a third sliding block c92, the third sliding rail c91 is vertically and fixedly mounted on the tool rest c7, and the third sliding block c92 is fixedly mounted on the tool rest mounting plate c 17.
When the ice skin primary cutting device C works, the third motor C2 drives the third speed reducer C3, the third speed reducer C3 drives the rotary table C4 to rotate, then the transmission rod C6 is driven, the transmission rod C6 drives the tool rest C7 to move up and down, the cutter C8 cuts ice skin below, automatic production is achieved, efficiency is high, cutting precision is high, and through cooperation of the counting sensor C5 and the trigger piece C41, statistics and cutting can be carried out, and meanwhile, the ice skin primary cutting device has the function of monitoring whether a mechanism is in normal operation or not.
Referring to fig. 15-18, an ultrasonic cutting table D comprises a lower frame D1, wherein an upper frame D2 is slidably arranged on the lower frame D1, and a sliding driving device D3 for driving the upper frame D2 to slide along the length direction of the lower frame D1 is connected with the upper frame D2 in a transmission manner; the sliding driving device d3 comprises a fourth motor d31, a fourth speed reducer d32, a driving rotating shaft d33, a first transmission rod d34 and a second transmission rod d35, the driving rotating shaft d33 is horizontally connected to the lower frame d1 in a rotating manner along the width direction, the fourth motor d31 drives the driving rotating shaft d33 to rotate back and forth through the fourth speed reducer d32, two ends of the driving rotating shaft d33 are fixedly connected with one end of the first transmission rod d34, the other end of the first transmission rod d34 is hinged with one end of the second transmission rod d35, and the other end of the second transmission rod d35 is hinged with the upper frame d 2; the upper frame d2 is connected with a lifting frame d4 which slides up and down in a sliding manner, the bottom of the lifting frame d4 is fixedly connected with a cutter-shaped ultrasonic die head d5, the cutting edge of the ultrasonic die head d5 is downward, and the lifting frame d4 is connected with a lifting driving device d6 which drives the lifting frame d4 to move up and down in a transmission manner.
Preferably, the lifting driving device d6 comprises a fourth motor IId61, a fourth speed reducer IId62, a turntable Id63 and a lifting push rod d64, the fourth motor IId61 is in transmission connection with the fourth speed reducer IId62, the fourth speed reducer IId62 comprises two symmetrical output shafts, the end parts of the output shafts are fixedly connected with the turntable Id63 respectively, an axial eccentric shaft Id65 is vertically and fixedly connected to the turntable Id63, one end of the lifting push rod d64 is in rotational connection with the eccentric shaft Id65, and the other end of the lifting push rod d64 is hinged with the lifting frame d 4.
Preferably, a counting sensor Id66 is disposed on the peripheral side of one turntable Id63, and a trigger piece Id67 for triggering the counting sensor Id66 is fixedly connected to the corresponding turntable Id 63.
Preferably, the turntable Id63 is provided with a T-shaped clamping groove d631 in a radial direction, the eccentric shaft d65 includes a chuck portion d651, a screw portion d652 and a polished rod portion d653 which are sequentially and fixedly connected, the chuck portion d651 is located in the T-shaped clamping groove d631, the screw portion d652 is connected with a locking nut d654, and the polished rod portion d653 is rotationally connected with an end portion of the lifting push rod d 64.
Preferably, the ultrasonic die head d5 is electrically connected with an ultrasonic transducer d7, and the ultrasonic transducer d7 is fixedly connected to the lifting frame d 4.
Preferably, a limit switch d11 is fixed on the lower frame 1, and the limit switch d11 is used for limiting the sliding distance of the upper frame d 2.
Preferably, the upper frame d2 is slidably connected to the lower frame through a first sliding rail d21 and a first sliding block d 22. The lifting frame d4 is slidably connected to the upper frame d2 through a second sliding rail d41 and a second sliding block d 42. The upper frame d2 is an inverted U-shaped frame, and the lifting frame d4 is a square frame.
When the ultrasonic cutting table D works, the lifting driving device D6 drives the lifting frame to move downwards, the cutter-shaped ultrasonic die head D5 cuts off the ice cake strips downwards and cuts the ice cake strips into small sections with the specification, the cutter-shaped ultrasonic die head D5 is adopted to cut off the ice cake strips well, the section is smooth and is not easy to stick a cutter, after the cutting, the sliding driving device D3 drives the upper frame D2 to move forwards, the cutter-shaped ultrasonic die head D5 pushes the cut ice cake strips forwards for a certain distance, the cut ice cake strips and the ice cake strips behind are separated for a certain distance, the subsequent packaging and other procedures are facilitated, and finally, the lifting driving device D6 drives the lifting frame D4 to ascend, and the sliding driving device D3 drives the upper frame D2 to return to the initial position backwards; the count sensor Id66 and trigger piece Id67 are incremented to count the number of cuts and to monitor whether the device is operating normally.
Referring to fig. 19-22, the automatic box falling device E comprises a fifth frame E1, a box inlet E21 is formed in the upper end of the fifth frame E1, a box outlet E22 is formed right below the box inlet E21, four guide rods E3 penetrating through the box inlet E21 from top to bottom to reach the box outlet are further included, the guide rods E3 are fixedly connected with transverse adjusting plates E31, position adjusting holes E32 are formed in the adjusting plates E31, adjusting bolts for fixing the adjusting plates E31 on the fifth frame E1 through the position adjusting holes are further included, four screws E5 are uniformly arranged between the box inlet E21 and the box outlet 22, the screws E5 are rotatably connected to the fifth frame E1, a driving motor Ie6 with a speed reducer is further included, a main belt pulley E71 is fixedly connected to an output shaft of the speed reducer of the driving motor Ie6, driven belt pulleys E72 are fixedly connected to the end portions of the screws 5, the main belt pulleys E71 and the driven belt pulleys E72 are connected through belts, two guide shafts E81 for enabling the belts to be in contact with the driven belt pulleys are vertically pressed, and a small trapezoid-shaped rotating shaft E81 is fixedly connected to the lower end of the fifth frame E1, and the trapezoid-shaped small rotating shaft E81 is connected to the upper end of the fifth frame E1.
Preferably, the fifth rack e1 includes an upper plate e11 and a lower plate e12, the upper plate e11 and the lower plate e12 are fixedly connected through a plurality of vertical connecting rods e13, the box inlet e21 is formed on the upper plate e11, and the box outlet e22 is formed on the lower plate e 12. The position adjusting hole e32 is a kidney-shaped hole or a rectangular hole. The trapezoid guide box tube e9 is formed by encircling four inclined plates.
Preferably, the device further comprises a vertical transition rotating shaft e82, the transition rotating shaft e82 is rotatably connected to the fifth frame e1, two transition belt pulleys e83 are fixedly connected to the transition rotating shaft e82, one transition belt pulley e83 is connected with the main belt pulley e71 through a belt, and the other transition belt pulley e83 is connected with the driven belt pulley e72 through another belt.
Preferably, the box further comprises four L-shaped auxiliary guide plates e4, position adjusting holes IIe41 are formed in horizontal plates of the auxiliary guide plates e4, the box further comprises adjusting bolts II penetrating through the position adjusting holes IIe41 to fix the auxiliary guide plates on the fifth frame e1, and vertical plates of the auxiliary guide plates e4 are located in the box inlet. The position adjusting hole IIe41 is a kidney-shaped hole or a rectangular hole.
Preferably, a radial bolt e61 is fixed on the output shaft of the speed reducer of the driving motor Ie6, and a counting sensor e62 for sensing the bolt e61 is arranged on the peripheral side of the output shaft of the speed reducer of the driving motor I. The counting sensor is used for monitoring whether the equipment works normally.
Preferably, the main pulley e71, the driven pulley e72 and the transition pulley e83 are synchronous pulleys.
One driving motor Ie6 can drive two devices, can realize that two packing boxes fall down simultaneously, improves efficiency, is fit for two workman's packing.
Referring to fig. 1-2, the conveying line G comprises a conveying line frame G1, a conveying belt G2 is arranged on the conveying line frame G1, at least one group of material guide plates G3 for guiding materials are arranged above the tail part of the conveying belt G2, and the conveying belt G2 is driven by a conveying belt motor to drive a roller to work. The powdering device A, the ice skin production device B, the ice skin primary cutting device C, the ultrasonic cutting table D and the box falling device E can be directly fixed on the conveyor line rack g1 through a frame, and can also be erected above the conveyor belt g2 through an independent rack.
The working principle of the whole equipment is as follows: the powder scattering device A spreads flour downwards, flour falls on the conveyer belt g2, a layer of base powder is paved on the conveyer belt g2 for subsequent procedures, the subsequent ice skin is prevented from being stuck on the conveyer belt g2, the ice skin produced by the ice skin production device B falls on the conveyer belt g2 below after coming out from the discharge gap IIb74, the ice skin is conveyed forwards by the conveyer belt g2, the cutter C8 of the ice skin primary cutting device C moves upwards and downwards, the ice skin passing below is cut into a section, stuffing is then added on the ice skin by workers on two sides of the conveyer belt g2, the ice skin is coiled to the other side from one side of the ice skin, a piece of ice skin cake strip is coiled, the ultrasonic die head D5 of the ultrasonic wave cutting table D moves downwards, the ice skin cake strip is cut into small sections of specifications, the cut ice skin cake is pushed forwards by a distance, the cut ice cake is enabled to have a distance from the ice cake on the back, the cut ice cake is convenient for subsequent procedures such as packaging, the subsequent packaging, the cut ice cake is cut into a section by the conveyer belt, stuffing is coiled into a packing box 3, the ice cake is coiled from one side to the two sides of the conveyer belt, the two sides of the ice cake sheet are coiled to the two sides of the packing box, and the packing box is further arranged on the conveyer belt 3, and the packing box is convenient to be coiled to the packing box, and the packing box is placed on two sides of the packing box 3, and the packing box is placed into the packing box 3 and is sequentially and convenient.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (10)
1. Ice cream cake production line, its characterized in that:
the device comprises a conveying line, wherein a powdering device, an ice skin production device, an ice skin primary cutting device, an ultrasonic cutting table and a box falling device are sequentially arranged from the head to the tail end of the conveying line;
the powder scattering device comprises a raw material box for containing raw materials, wherein the upper end of the raw material box is provided with a discharge hole, the bottom of the raw material box is provided with a discharge hole, a powder scattering roller is rotatably arranged in the middle of the discharge hole, a discharge gap is formed between the side surface of the powder scattering roller and the inner wall of the raw material containing box, a brush is arranged below the discharge gap, the inner ends of bristles of the brush are in contact with the powder scattering roller, the powder scattering device further comprises a powder scattering roller driving device for driving the powder scattering roller to rotate, an adjusting plate shaft arranged in the length direction is further fixed at the inner upper part of the raw material box, two adjusting plates are slidably arranged on the adjusting plate shaft and are fixed on the adjusting plate shaft through locking pieces, two sides of each adjusting plate are in contact with the inner wall of the raw material box, and the lower end of each adjusting plate is fixedly connected with a silica gel plate which is in contact with the powder scattering roller;
the ice skin production device comprises a hopper with an opening at the upper end, wherein two parallel pushing screws are horizontally and rotationally connected to the inner bottom of the hopper, the pushing screws are arranged along the length direction of the hopper, a driving motor is arranged at the head end of the hopper, the head ends of the two pushing screws are respectively and fixedly connected with a main driving shaft and a secondary driving shaft, the main driving shaft is connected with a rotating shaft of the driving motor, the main driving shaft is in transmission connection with the secondary driving shaft, the ice skin production device further comprises a second secondary driving shaft which is horizontally and vertically connected with the secondary driving shaft in transmission connection, a horizontal stirring roller which is vertically connected with the pushing screws is also rotationally connected in the hopper, the stirring roller is positioned above the pushing screws, stirring blades are fixed on the circumferential side surface of the stirring roller, the second secondary driving shaft is in transmission connection with the stirring roller, the tail end of the hopper is connected with a discharging pipe, and the tail end of the discharging pipe is connected with a flat nozzle which is provided with a strip-shaped discharging hole;
the ice sheet primary cutting device comprises a third frame, a third motor is fixed on the third frame, a third speed reducer is connected to the third motor in a transmission way, a rotary table is fixedly connected to an output shaft of the third speed reducer, a counting sensor fixed on the frame is arranged on the periphery of the rotary table, a trigger piece which triggers the counting sensor once in a circle is fixed on the rotary table, an axial eccentric shaft is fixedly connected to the rotary table, a transmission rod is rotationally connected to the eccentric shaft, the eccentric shaft is vertical to the transmission rod, a cutter with a downward cutting edge is fixed on the cutter frame, the cutter frame is connected to the frame in a vertical sliding way through a sliding piece, the other end of the transmission rod is rotationally hinged to the cutter frame, and the transmission rod is used for driving the cutter frame to slide up and down;
the ultrasonic cutting table comprises a lower frame, an upper frame is arranged on the lower frame in a sliding manner, and the upper frame is in transmission connection with a sliding driving device for driving the upper frame to slide along the length direction of the lower frame; the sliding driving device comprises a fourth motor, a fourth speed reducer, a driving rotating shaft, a first transmission rod and a second transmission rod, wherein the driving rotating shaft is horizontally and rotatably connected to the lower frame in the width direction; the upper frame is connected with a lifting frame in a sliding manner, the bottom of the lifting frame is fixedly connected with a cutter-shaped ultrasonic die head, the cutting edge of the ultrasonic die head faces downwards, and the lifting frame is in transmission connection with a lifting driving device for driving the lifting frame to move up and down;
the box falling device comprises a fifth frame, a box inlet is formed in the upper end of the fifth frame, a box outlet is formed in the position right below the box inlet, four guide rods penetrating through the box inlet from top to bottom to reach the box outlet are further included, the guide rods are fixedly connected with transverse adjusting plates, position adjusting holes are formed in the adjusting plates, adjusting bolts penetrating through the position adjusting holes to fix the adjusting plates on the frame are further included, four screws are evenly arranged between the box inlet and the box outlet, the screws are rotationally connected to the fifth frame, a driving motor with a speed reducer is further included, a main belt pulley is fixedly connected to an output shaft of the speed reducer of the driving motor, driven belt pulleys are fixedly connected to end portions of the screws, the main belt pulley is connected with the driven belt pulleys through belts, two pressing rotating shafts used for enabling the belts to be in contact with the driven belt combining portions are further included, the pressing rotating shafts are vertically and rotatably connected to the fifth frame, and trapezoid box guide pipes with the upper portions and the lower portions of the box outlet are fixedly connected to the trapezoid box guide pipes.
2. The ice cream cone production line of claim 1, wherein: the brush is a silica gel brush, the silica gel brush comprises a silica gel brush seat, at least two rows of silica gel bristles are fixed on the silica gel brush seat, the silica gel bristles of each row are arranged at intervals, the silica gel bristles of the upper row and the silica gel bristles of the lower row are arranged in a staggered manner, and the inner ends of the silica gel bristles are in contact with a powdering roller.
3. The ice cream cone production line of claim 1, wherein: the top end of the raw material box is also provided with an upper cover for covering the discharging hole, and a handle is fixed on the upper cover; the powder spraying roller driving device comprises a first motor and a first speed reducer, and the first motor drives the powder spraying roller to rotate through the first speed reducer; the adjusting plate is fixedly provided with a sliding sleeve, the sliding sleeve is sleeved outside the adjusting plate shaft in a sliding manner, the locking piece is a locking bolt, the sliding sleeve is provided with a radial threaded through hole, the locking bolt is connected in the threaded through hole, and two ends of the adjusting plate shaft are fixedly connected to end plates at two ends of the raw material box; the lower extreme of regulating plate is fixed through splint to the silica gel board, the silica gel board be located splint with between the regulating plate, the lower extreme of silica gel board stretches out splint with the regulating plate, the lower extreme of silica gel board be with dusting roller complex arc recess.
4. The ice cream cone production line of claim 1, wherein: the flat nozzle further comprises a temporary storage bin, the discharge port is arranged at the lower part of the temporary storage bin, a cleaning port is formed in the temporary storage bin, and a detachable cover is arranged on the cleaning port; the discharge port is connected with a detachable replacement type material nozzle, and a discharge gap II leading to the discharge port is formed in the replacement type material nozzle.
5. The ice cream cone production line of claim 1, wherein: the driving motor is a motor with a speed reducer; the master drive shaft and the slave drive shaft are in driving connection through a set of gears; the secondary drive shaft and the secondary drive shaft are conventionally connected by a set of bevel gears; the second slave driving shaft drives the stirring roller to rotate through a chain; the ice rind production device also comprises a second rack, and two ice rind production devices are fixed on the second rack.
6. The ice cream cone production line of claim 1, wherein: the cutter comprises a cutter seat and a cutter blade fixed on the cutter seat; the blade is a stainless steel blade or a nylon blade; the trigger piece is a sector piece; the sliding piece comprises a third sliding rail and a third sliding block, the third sliding rail is vertically and fixedly arranged on the tool rest, and the third sliding block is fixedly arranged on the tool rest mounting plate.
7. The ice cream cone production line of claim 1, wherein: the lifting driving device comprises a fourth motor II, a fourth speed reducer II, a rotary table I and a lifting push rod, wherein the fourth motor II is in transmission connection with the fourth speed reducer II, the fourth speed reducer II comprises two symmetrical output shafts, the end parts of the output shafts are respectively and fixedly connected with the rotary table I, an axial eccentric shaft I is vertically and fixedly connected to the rotary table I, one end of the lifting push rod is in rotary connection with the eccentric shaft I, and the other end of the lifting push rod is hinged with the lifting frame; a counting sensor I is arranged on the periphery of one turntable I, and a trigger piece I for triggering the counting sensor I is fixedly connected to the corresponding turntable I; the ultrasonic die head is electrically connected with an ultrasonic transducer; and a limit switch is fixed on the lower rack and used for limiting the sliding distance of the upper rack.
8. The ice cream cone production line of claim 1, wherein: the box falling device further comprises a vertical transition rotating shaft, the transition rotating shaft is rotatably connected to the fifth frame, two transition belt pulleys are fixedly connected to the transition rotating shaft, one transition belt pulley is connected with the main belt pulley through a belt, and the other transition belt pulley is connected with the driven belt pulley through another belt.
9. The ice cream cone production line of claim 1, wherein: the box falling device further comprises four L-shaped auxiliary guide plates, position adjusting holes II are formed in horizontal plates of the auxiliary guide plates, the box falling device further comprises adjusting bolts II which penetrate through the position adjusting holes II to fix the auxiliary guide plates on the frame, and vertical plates of the auxiliary guide plates are located in the box inlet.
10. Ice cream cone production line according to any one of claims 1-9, characterized in that: the conveying line comprises a conveying line frame, a conveying belt is arranged on the conveying line frame, and at least one group of guide plates for guiding materials are arranged above the tail part of the conveying belt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322282432.3U CN220494162U (en) | 2023-08-24 | 2023-08-24 | Ice-cream cake production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322282432.3U CN220494162U (en) | 2023-08-24 | 2023-08-24 | Ice-cream cake production line |
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CN220494162U true CN220494162U (en) | 2024-02-20 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322282432.3U Active CN220494162U (en) | 2023-08-24 | 2023-08-24 | Ice-cream cake production line |
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CN (1) | CN220494162U (en) |
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2023
- 2023-08-24 CN CN202322282432.3U patent/CN220494162U/en active Active
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