CN220479435U - Sorting unit structure of automatic sorting machine - Google Patents
Sorting unit structure of automatic sorting machine Download PDFInfo
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- CN220479435U CN220479435U CN202320883786.0U CN202320883786U CN220479435U CN 220479435 U CN220479435 U CN 220479435U CN 202320883786 U CN202320883786 U CN 202320883786U CN 220479435 U CN220479435 U CN 220479435U
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- sorting
- movable plate
- shell
- notch
- deflector rod
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- 238000009434 installation Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000007789 sealing Methods 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims 4
- 239000003990 capacitor Substances 0.000 description 9
- 230000006872 improvement Effects 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of sorting machines, in particular to a sorting unit structure of an automatic sorting machine, which comprises a shell, wherein an installation shaft is coaxially and rotatably installed in the shell, a sorting disc is coaxially and fixedly installed at the upper end of the installation shaft, a plurality of material passing holes are uniformly arranged on the sorting disc at intervals around an axis, movable plates which are in one-to-one correspondence with the material passing holes are arranged at the bottom of the sorting disc, and sorting holes positioned below the corresponding material passing holes are arranged on the movable plates; one end of the movable plate, which is close to the mounting shaft, is rotatably connected to the sorting disc, one end of the movable plate, which is far away from the mounting shaft, is fixedly provided with a deflector rod, when the deflector rod is propped against the upper edge of the shell, the movable plate is rotated to a horizontal state, one side of the top of the shell is provided with an inverted trapezoid notch, and when the deflector rod is propped against the bottom of the notch, the movable plate is rotated to an inclined state; when the sorting disc drives the movable plate to rotate to the notch position, the deflector rod on the movable plate abuts against the bottom of the notch, so that the movable plate rotates to an inclined state, and at the moment, unqualified products in the sorting holes can slide off the movable plate.
Description
Technical Field
The utility model relates to the technical field of sorting machines, in particular to a sorting unit structure of an automatic sorting machine.
Background
After the capacitor is produced, the capacitor is not necessarily uniform in size due to certain errors in the packaging process, and the capacitor is required to be sorted out and rejected.
The utility model patent with the application number of CN202220598325.4 discloses a sorting mechanism of a sorting machine, which comprises a material collecting tray and a material collecting barrel positioned on the inner bottom surface of the material collecting tray, wherein the exterior of the material collecting barrel is sleeved with the sorting tray, the sorting tray is in running fit with the material collecting barrel, the sorting tray comprises an inner tray body, an outer tray body sleeved on the outer side of the inner tray body and a dial plate fixedly connected between the inner tray body and the outer tray body, a circle of sorting holes uniformly penetrate through the top surface of the dial plate along the periphery, and the sorting holes are in a round table shape with big top and small bottom; the capacitor also comprises a feeding mechanism for placing the capacitors on the top surface of the dial plate in sequence. The qualified products can automatically fall into the collecting tray through the sorting holes in the sorting tray, so that manual measurement and observation are not needed, the labor intensity of workers is greatly reduced, and the sorting efficiency is improved.
However, the sorting mechanism has the defect that when the sorting tray drives the unqualified capacitor to move to the position of the pushing block, the pushing block is easy to clamp the capacitor, so that equipment failure is caused, and economic loss is caused.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a sorting unit structure of an automatic sorting machine, which can avoid clamping when unqualified products fall down so as to solve the problem in the prior art.
In order to solve the technical problems, the technical scheme of the utility model is as follows: the sorting unit structure of the automatic sorting machine comprises a cylindrical shell, wherein a vertically extending mounting shaft is coaxially and rotatably arranged in the shell, a circular sorting disc is coaxially and fixedly arranged at the upper end of the mounting shaft, a plurality of material passing holes are uniformly arranged on the sorting disc at intervals around an axis, movable plates which are in one-to-one correspondence with the material passing holes are arranged at the bottom of the sorting disc, and sorting holes positioned below the corresponding material passing holes are arranged on the movable plates; the movable plate extends along the radial direction of the sorting disc, one end of the movable plate, which is close to the mounting shaft, is rotationally connected to the sorting disc, the axis of the movable plate, which is rotated, horizontally extends, one end of the movable plate, which is far away from the mounting shaft, is fixedly provided with a deflector rod, the deflector rod extends along the length direction of the movable plate, when the deflector rod abuts against the upper edge of the shell, the movable plate rotates to a horizontal state, one side of the top of the shell is provided with an inverted trapezoid notch, and when the deflector rod abuts against the bottom of the notch, the movable plate rotates to an inclined state.
As a further improvement, an arc-shaped bulge is arranged on the bottom wall of the notch.
As a further improvement, the top of the sorting disc is coaxially provided with an annular groove, and the material passing holes are positioned in the annular groove.
As a further improvement, a sealing plate is fixedly arranged in the shell, partition plates are fixedly arranged in the shells on two opposite sides of the mounting shaft, a qualified product collecting chamber and a unqualified product collecting chamber which are respectively arranged on the outer sides of the partition plates are arranged in the shell, the bottoms of the qualified product collecting chamber and the unqualified product collecting chamber are sealed by the sealing plate, two discharge ports which are respectively communicated with the qualified product collecting chamber and the unqualified product collecting chamber are also arranged on the shell, and the notch is arranged on the shell corresponding to the unqualified product collecting chamber.
As a further improvement, the closing plate has a taper shape with a high middle and a low edge.
As a further improvement, the mounting shaft is rotatably mounted on the sealing plate through a bearing, a motor mounting plate positioned below the sealing plate is fixedly mounted in the shell, a motor is mounted on the motor mounting plate, and the motor is connected with the mounting shaft through a gear pair.
After the technical scheme is adopted, the utility model has the beneficial effects that:
(1) According to the sorting plate, when the sorting plate drives the movable plate to rotate to the notch position, the deflector rod on the movable plate is propped against the bottom of the notch, so that the movable plate rotates to an inclined state, and at the moment, unqualified products in the sorting holes can slide off from the movable plate, so that the unqualified products can be prevented from being blocked during blanking;
(2) According to the novel automatic sorting device, the arc-shaped protrusions are arranged on the bottom wall of the notch, when the deflector rod moves to be in contact with the protrusions, the protruding blocking effect enables the deflector rod to drive the movable plate to upwards jump, the movable plate further shakes off unqualified products in the sorting holes, and the unqualified products are further prevented from being blocked during blanking.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a schematic cross-sectional view of FIG. 1;
FIG. 3 is a schematic view of a movable plate according to an embodiment of the present utility model;
FIG. 4 is a schematic view of the structure of the bottom of a sorting tray according to an embodiment of the present utility model;
fig. 5 is a schematic structural view of a housing according to an embodiment of the present utility model.
In the figure: 1-a housing; 2-mounting a shaft; 3-sorting trays; 4-passing holes; 5-a movable plate; 6-sorting holes; 7-a deflector rod; 8-notch; 9, a feeding slideway; 10-a discharge hole; 11-protrusions; 12-an annular groove; 13-closing plate; 14-a separator; 15-a qualified product collection chamber; 16-a reject collection chamber; 17-a discharge port; 18-a motor mounting plate; 19-an electric motor; 20-rotating shaft.
Detailed Description
As shown in fig. 1 to 5, the sorting unit structure of the automatic sorting machine comprises a cylindrical shell 1, a vertically extending mounting shaft 2 is coaxially and rotatably mounted in the shell 1, a circular sorting disc 3 is coaxially and fixedly mounted at the upper end of the mounting shaft 2 through bolts, a plurality of passing holes 4 are uniformly arranged on the sorting disc 3 at intervals around the axis, movable plates 5 in one-to-one correspondence with the passing holes 4 are arranged at the bottom of the sorting disc 3, sorting holes 6 positioned below the corresponding passing holes 4 are arranged on the movable plates 5, and the sorting holes 6 are in an inverted truncated cone shape. The movable plate 5 extends along the radial direction of the sorting tray 3, one end of the movable plate 5, which is close to the installation shaft 2, is rotationally connected to the sorting tray 3, the axis of rotation of the movable plate 5 extends horizontally, specifically, two opposite sides of one end of the movable plate 5, which is close to the installation shaft 2, are respectively provided with a rotating shaft 20 which extends horizontally, and the bottom of the sorting tray 3 is provided with a supporting seat matched with the rotating shaft 20. One end of the movable plate 5 far away from the mounting shaft 2 is welded with a deflector rod 7, the deflector rod 7 extends along the length direction of the movable plate 5, when the deflector rod 7 is propped against the upper edge of the shell 1, the movable plate 5 rotates to a horizontal state, the movable plate 5 is attached to the bottom of the sorting disc 3, and the sorting holes 6 are aligned with the corresponding passing holes 4; the top side of casing 1 is equipped with the notch 8 of falling trapezoidal, and the both sides of notch 8 are equipped with the hypotenuse of connection casing 1 upper edge respectively, and when driving lever 7 supported in the bottom of notch 8, fly leaf 5 rotated to the incline state.
The motor drives the installation shaft 2 to rotate, the installation shaft 2 drives the sorting tray 3 to rotate, and the sorting tray 3 is fed from one side far away from the notch 8 through the feeding slideway 9; when the passing hole 4 on the sorting tray 3 rotates to the position right below the discharging hole 10 of the feeding slide way 9, the capacitor in the feeding slide way 9 falls into the passing hole 4 through the discharging hole 10, at the moment, the deflector rod of the movable plate 5 corresponding to the passing hole 4 is propped against the upper edge of the shell 1, the movable plate 5 is in a horizontal state, qualified products with smaller diameters can directly fall downwards through the sorting hole 6, and unqualified products with larger diameters are supported by the movable plate 5 and rotate along with the sorting tray 3; when the sorting tray 3 drives the movable plate 5 to rotate to the position of the notch 8, the deflector rod 7 on the movable plate 5 is propped against the bottom of the notch 8, so that the movable plate 5 rotates to an inclined state, and the unqualified products in the sorting holes 6 can slide down from the movable plate 5.
As shown in fig. 5, an arc-shaped protrusion 11 is arranged on the bottom wall of the notch 8, when the deflector rod 7 moves to be in contact with the protrusion 11, the blocking effect of the protrusion 11 enables the deflector rod 7 to drive the movable plate 5 to jump upwards, the movable plate 5 further shakes off unqualified products in the sorting holes 6, and the unqualified products are further prevented from being blocked during blanking.
As shown in fig. 1, in order to make the capacitor fall into the material passing hole 4 accurately, the top of the sorting tray 3 is coaxially provided with an annular groove 12, and the material passing hole 4 is positioned in the annular groove 12.
As shown in fig. 2, for the convenience of collecting the qualified products and the unqualified products, a sealing plate 13 is welded in the casing 1, the casings 1 positioned at two opposite sides of the installation shaft 2 are respectively welded with a baffle plate 14, the casings 1 are internally provided with a qualified product collecting chamber 15 and an unqualified product collecting chamber 16 positioned at the outer sides of the two baffle plates 14 respectively, the bottoms of the qualified product collecting chamber 15 and the unqualified product collecting chamber 16 are sealed by the sealing plate 13, the casings 1 are also provided with two discharge ports 17 respectively communicated with the qualified product collecting chamber 15 and the unqualified product collecting chamber 16, and the notch 8 is arranged on the casing 1 corresponding to the unqualified product collecting chamber 16.
In order to facilitate the discharge of the product, the closing plate 13 has a tapered shape with a high middle and a low edge, which is beneficial for the products in the acceptable product collecting chamber 15 and the unacceptable product collecting chamber 16 to slide down to the discharge opening 17.
The installation shaft 2 is rotatably installed on the sealing plate 13 through a bearing, the motor installation plate 18 positioned below the sealing plate 13 is fixedly installed in the shell 1 through bolts, the motor installation plate 18 is provided with the motor 19 through bolts, the motor 19 is connected with the installation shaft 2 through a pair of bevel gears meshed with each other, the motor 19 drives the installation shaft 2 to rotate through a pair of bevel gears when in operation, and then the installation shaft 2 drives the sorting disc 3 to rotate.
The foregoing has shown and described the basic principles, main features and advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. Sorting unit structure of automatic sorter, its characterized in that: the device comprises a cylindrical shell, wherein a vertically extending installation shaft is coaxially and rotatably installed in the shell, a circular separation disc is coaxially and fixedly installed at the upper end of the installation shaft, a plurality of material passing holes are uniformly arranged on the separation disc at intervals around an axis, movable plates which are in one-to-one correspondence with the material passing holes are arranged at the bottom of the separation disc, and separation holes which are positioned below the corresponding material passing holes are arranged on the movable plates; the movable plate extends along the radial direction of the sorting disc, one end of the movable plate, which is close to the mounting shaft, is rotationally connected to the sorting disc, the axis of the movable plate, which is rotated, horizontally extends, one end of the movable plate, which is far away from the mounting shaft, is fixedly provided with a deflector rod, the deflector rod extends along the length direction of the movable plate, when the deflector rod abuts against the upper edge of the shell, the movable plate rotates to a horizontal state, one side of the top of the shell is provided with an inverted trapezoid notch, and when the deflector rod abuts against the bottom of the notch, the movable plate rotates to an inclined state.
2. The sorting unit structure of the automatic sorting machine according to claim 1, wherein: arc-shaped protrusions are arranged on the bottom wall of the notch.
3. The sorting unit structure of the automatic sorting machine according to claim 1, wherein: the top of the sorting disc is coaxially provided with an annular groove, and the material passing holes are positioned in the annular groove.
4. The sorting unit structure of the automatic sorting machine according to claim 1, wherein: the sealing plate is fixedly arranged in the shell, the two opposite sides of the mounting shaft are respectively and fixedly provided with a baffle plate, the shell is internally provided with a qualified product collecting chamber and an unqualified product collecting chamber which are respectively positioned at the outer sides of the baffle plates, the sealing plate seals the bottoms of the qualified product collecting chamber and the unqualified product collecting chamber, the shell is also provided with two discharge ports which are respectively communicated with the qualified product collecting chamber and the unqualified product collecting chamber, and the notch is arranged on the shell corresponding to the unqualified product collecting chamber.
5. The sorting unit structure of the automatic sorting machine according to claim 4, wherein: the closing plate is conical with high middle and low edge.
6. The sorting unit structure of the automatic sorting machine according to claim 4, wherein: the installation shaft is rotatably installed on the sealing plate through a bearing, a motor installation plate positioned below the sealing plate is fixedly installed in the shell, a motor is installed on the motor installation plate, and the motor is connected with the installation shaft through a gear pair.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320883786.0U CN220479435U (en) | 2023-04-17 | 2023-04-17 | Sorting unit structure of automatic sorting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320883786.0U CN220479435U (en) | 2023-04-17 | 2023-04-17 | Sorting unit structure of automatic sorting machine |
Publications (1)
Publication Number | Publication Date |
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CN220479435U true CN220479435U (en) | 2024-02-13 |
Family
ID=89842822
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202320883786.0U Active CN220479435U (en) | 2023-04-17 | 2023-04-17 | Sorting unit structure of automatic sorting machine |
Country Status (1)
Country | Link |
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CN (1) | CN220479435U (en) |
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2023
- 2023-04-17 CN CN202320883786.0U patent/CN220479435U/en active Active
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