CN220460127U - High-efficient slag discharging system for extracting traditional Chinese medicine - Google Patents
High-efficient slag discharging system for extracting traditional Chinese medicine Download PDFInfo
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- CN220460127U CN220460127U CN202321727866.3U CN202321727866U CN220460127U CN 220460127 U CN220460127 U CN 220460127U CN 202321727866 U CN202321727866 U CN 202321727866U CN 220460127 U CN220460127 U CN 220460127U
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- slag discharging
- slag
- bridge breaking
- stirring cage
- efficient
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- 239000002893 slag Substances 0.000 title claims abstract description 143
- 238000007599 discharging Methods 0.000 title claims abstract description 101
- 239000003814 drug Substances 0.000 title claims abstract description 39
- 238000003756 stirring Methods 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000000605 extraction Methods 0.000 claims abstract description 18
- 238000001125 extrusion Methods 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 11
- 230000003044 adaptive effect Effects 0.000 claims description 5
- 239000004744 fabric Substances 0.000 abstract description 7
- 238000011010 flushing procedure Methods 0.000 description 9
- 238000010079 rubber tapping Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229940126680 traditional chinese medicines Drugs 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Manufacture Of Iron (AREA)
Abstract
The utility model discloses a traditional Chinese medicine extraction high-efficiency slag discharging system, which comprises an extraction tank, a transportation platform, a slag discharging vehicle and an electric control cabinet, wherein a slag discharging port is formed in the transportation platform, a slag discharging device is arranged below the slag discharging port, the slag discharging device comprises a frame, a slag discharging bin, a bridge breaking mechanism and a stirring cage mechanism, the slag discharging port is formed in the lower side of the tail end of the stirring cage mechanism, the bridge breaking mechanism comprises a bridge breaking shaft, a bridge breaking motor and a bridge breaking rod, the bridge breaking motor is connected with the bridge breaking shaft, the bridge breaking rod is arranged on the bridge breaking shaft, a PLC (programmable logic controller) controller and a forward-reverse transfer flow contactor are arranged in the electric control cabinet and are electrically connected with the PLC controller, and the forward-reverse transfer flow contactor is electrically connected with the bridge breaking motor; the stirring cage mechanism comprises a screw stirring cage shaft which is arranged oppositely, a stirring cage motor which is connected with the screw stirring cage shaft, and stirring cage blades which are arranged on the screw stirring cage shaft. Through the positive and negative rotation bridge breaking and the double screw slag extrusion, the device automatically throws off and winds the medicine slag cloth bag, reduces the phenomena of equipment bag hanging, slag and medicine slag bridging, and has high continuous slag discharging efficiency.
Description
Technical Field
The utility model relates to the field of traditional Chinese medicine extraction auxiliary equipment, in particular to a traditional Chinese medicine extraction efficient slag discharging system.
Background
Traditional Chinese medicine is taken as a traditional component in the pharmaceutical industry of China, and modernization and transformation of traditional Chinese medicine are all concerned by vast pharmaceutical enterprises, especially traditional Chinese medicine enterprises. In the process links of high-temperature decoction and the like in the traditional Chinese medicine production, the production environment is bad and the working strength is high, and particularly the residues discharged after the extraction is finished need to be treated in time.
Because the medicinal materials are easy to expand and even flocculent to decompose in the decocting process, auxiliary tools such as a non-woven bag are usually adopted, and the medicinal materials are filled in the non-woven bag and then put into an extraction tank for decoction. In order to treat a large amount of traditional Chinese medicine residues generated after the extraction process is finished, the continuous slag discharge requirement is met, most slag discharge systems are provided with single bridge breaking shafts, bridge breaking rods are arranged on the bridge breaking shafts, meanwhile, a stirring cage discharging function is configured, and slag extrusion and discharging are finished in a slag discharge bin.
However, the existing tapping system works with the following problems: when carrying out continuous slag tap of a large amount of traditional chinese medicine dregs, the dregs of a decoction sack is very easy to take place the winding in broken bridge pole position department, can't drop, and long-time work can increase the operation load of slag discharging system to lead to the trouble to shut down, in order to clear away winding dregs of a decoction sack simultaneously, still need operating personnel to get into the manual cutting of dregs of a decoction storehouse, clearance regularly, has great potential safety hazard.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model aims to provide the traditional Chinese medicine extraction high-efficiency slag discharging system which can automatically throw off and wind the medicine slag cloth bag, reduce the phenomena of hanging the bag, residues and medicine slag bridging by carrying out positive and negative rotation bridge breaking and double screw slag extrusion on medicine slag, improve the continuous slag discharging effect and realize high-efficiency continuous slag discharging.
The technical scheme adopted by the utility model is as follows: the traditional Chinese medicine extraction high-efficiency slag discharging system comprises an extraction tank, a slag discharging vehicle and an electric control cabinet, wherein the slag discharging vehicle is arranged on a transportation platform, the slag discharging vehicle is arranged below the extraction tank, a slag discharging port is further formed in the transportation platform, a slag discharging device is arranged below the slag discharging port, the slag discharging device comprises a frame, a slag discharging bin arranged on the upper part of the frame, a bridge breaking mechanism and a cage stirring mechanism, the bridge breaking mechanism and the cage stirring mechanism are obliquely arranged in the slag discharging bin, the slag discharging port is formed in the lower side of the tail end of the cage stirring mechanism, and the bridge breaking mechanism is arranged above the cage stirring mechanism;
the bridge breaking mechanism comprises at least one group of bridge breaking shafts which are arranged oppositely, a bridge breaking motor which is connected with the bridge breaking shafts in an adapting way, and a bridge breaking rod which is arranged on the bridge breaking shafts, wherein a PLC (programmable logic controller) and a forward-reverse transfer current contactor are arranged in the electric control cabinet in an adapting way, the PLC is electrically connected with the forward-reverse transfer current contactor, and the forward-reverse transfer current contactor is electrically connected with the bridge breaking motor;
the stirring cage mechanism comprises at least one group of screw stirring cage shafts which are oppositely arranged, a stirring cage motor which is connected with the screw stirring cage shafts in an adaptive manner, and stirring cage blades which are arranged on the screw stirring cage shafts, so that the extrusion and conveying processes of the medicine residues are realized.
Preferably, the tapping hole is tapered in shape.
Preferably, the slag tap bin is located below the slag tap.
Preferably, the slag discharging vehicle is a CZF-5.0 type overturning discharging slag discharging vehicle.
Preferably, a sliding door is arranged on the slag discharging port.
Preferably, the bottom plate of the slag discharging bin is obliquely arranged, a liquid discharge pipe is arranged on the bottom plate of the slag discharging bin, and slag extrusion liquid formed in the slag discharging bin is collected to the liquid discharge pipe.
Preferably, a sliding rail is arranged on the transportation platform, and the slag discharging vehicle and the sliding rail form an adaptive connection.
Preferably, the slag discharging opening is positioned at the tail end of the sliding rail.
Compared with the prior art, the utility model has the following beneficial effects:
(1) Through the arrangement of the forward and reverse transfer flow contactor, the bridge breaking mechanism can automatically rotate forward and reverse so as to throw off the wound medicine residue cloth bag, so that medicine residues containing the cloth bag smoothly fall to the lower stirring cage mechanism, the phenomena of bag hanging, residue and medicine residue bridging at the position of the bridge breaking rod are reduced, and the medicine residue pre-stirring effect is improved;
(2) The stirring cage mechanism adopts a double-screw stirring cage shaft, so that the slag extrusion efficiency can be effectively improved, and high-efficiency continuous slag discharge can be realized;
(3) The slag hole is designed into a cone shape, so that the discharging is more convenient;
(4) The slag discharging port is arranged at the tail end of the sliding rail, the slag discharging bin is arranged below the slag discharging port, and the lifting door is arranged on the slag discharging port, so that the operation is convenient, and the working efficiency can be improved;
(5) The efficient slag discharging system for extracting the traditional Chinese medicine can greatly improve the working environment in a traditional Chinese medicine extracting workshop and reduce the labor intensity of operators.
Drawings
Fig. 1 is an overall schematic diagram of the efficient slag discharging system for extracting traditional Chinese medicines.
FIG. 2 is a front view of the tapping device according to the present utility model.
FIG. 3 is a top view of the tapping device of the present utility model.
Fig. 4 is a schematic diagram of electrical connection among a PLC controller, a forward/reverse ac contactor, and a bridge breaking motor according to the present utility model.
Fig. 5 is a schematic structural view of the slag car of the present utility model.
In the figure: 1. the device comprises an extraction tank, a conveying platform, a slag discharging vehicle, a flushing pipeline, a nozzle, a water tank, a frame steel beam, a steel beam, an electric cabinet, a PLC controller, a forward and reverse transfer contactor, a slag discharging port, a slag discharging device, a frame, a slag discharging bin, a bridge breaking mechanism, a bridge breaking shaft, a bridge breaking motor, a bridge breaking shaft, a bridge breaking rod, a cage stirring mechanism, a screw stirring shaft, a stirring motor, a stirring blade, a slag discharging port, a liquid discharging pipe, a hole punching gradient plate, a lifting door and a sliding rail.
Detailed Description
The utility model is further illustrated by the following figures and examples.
Example 1
As shown in fig. 1-4, the efficient traditional Chinese medicine extraction slag discharging system comprises an extraction tank 1, a slag discharging vehicle 3 and an electric control cabinet 4, wherein the slag discharging vehicle 3 is arranged on a transportation platform 2, the slag discharging vehicle 3 is positioned below the extraction tank 1, an electric control switch for controlling the opening and closing of the bottom cover is arranged on the bottom cover of the extraction tank 1, so that medicine slag can enter the slag discharging vehicle 3 rapidly, a slag discharging port 5 is further formed in the transportation platform 2, a slag discharging device 6 is arranged below the slag discharging port 5, the slag discharging device 6 comprises a frame 601, a slag discharging bin 602 arranged at the upper part of the frame 601, a bridge breaking mechanism 603 and a stirring cage mechanism 604, the bridge breaking mechanism 603 is obliquely arranged inside the slag discharging bin 602, and a slag discharging port 605 is arranged at the lower side of the tail end of the stirring cage mechanism 604, and the bridge breaking mechanism 603 is arranged above the stirring cage mechanism 604;
the bridge breaking mechanism 603 comprises at least one group of bridge breaking shafts 613 which are oppositely arranged, a bridge breaking motor 623 which is connected with the bridge breaking shafts 613 in an adapting way, and a bridge breaking rod 633 which is arranged on the bridge breaking shafts 613, wherein a PLC (programmable logic controller) 401 and a forward and reverse transfer flow contactor 402 are arranged in the electric control cabinet 4 in an adapting way, the PLC 401 is electrically connected with the forward and reverse transfer flow contactor 402, the forward and reverse transfer flow contactor 402 is electrically connected with the bridge breaking motor 623, and the bridge breaking mechanism 603 automatically rotates forward and reverse so as to get rid of wound medicine residue cloth bags, so that medicine residues containing the cloth bags smoothly fall to a stirring cage mechanism 604 below, bag hanging, residue and medicine residue bridging phenomena at the position of the bridge breaking rod 633 are reduced, and the medicine residue pre-stirring effect is improved;
the cage mechanism 604 includes at least one set of oppositely disposed screw cage shafts 614, a cage motor 624 adapted for connection with the screw cage shafts 614, and cage blades 634 disposed on the screw cage shafts 614 for compressing and transporting the residue.
Example 2
The rest is consistent with the scheme of the embodiment 1, the shape of the slag hole 605 is conical, the continuous slag discharging effect is improved through the design of the conical slag hole, and the extruded slag smoothly falls onto a transfer truck through the conical slag hole 605.
Example 3
The remainder is consistent with the embodiment 1 or 2, the tapping bin 602 is located below the tapping hole 5.
Example 4
The remainder is consistent with the scheme of any one of the embodiments 1-3, and the slag car 3 is a CZF-5.0 type overturning discharging slag car.
Example 5
The other solutions are consistent with those of any one of embodiments 1 to 4, wherein a lifting door 7 is installed on the slag tap 5, and an electric switch for controlling the opening and closing of the lifting door 7 is also adaptively installed on a pull rod of the lifting door 7.
Example 6
The rest is consistent with the scheme of any one of embodiments 1-5, the bottom plate of the slag discharging bin 602 is obliquely arranged, a liquid discharge pipe 606 is arranged on the bottom plate of the slag discharging bin 602, and slag extrusion liquid formed in the slag discharging bin 602 is collected to the liquid discharge pipe 606.
Example 7
The rest is consistent with the scheme of any one of embodiments 1-6, a sliding rail 8 is installed on the transportation platform 2, the slag car 3 and the sliding rail 8 form an adaptive connection, the slag car 3 is slidably installed on the sliding rail 8, the slag car 3 is convenient to move to the bottom cover of each extraction tank 1, when the slag in the slag car 3 is collected to a certain amount, the slag is moved to the tail end of the sliding rail 8, a lifting door 7 is opened, then a discharge hopper in the slag car 3 is turned towards a slag discharge port 5, and the slag is quickly poured into a slag bin 602.
Example 8
The remainder is consistent with the solution of any of embodiments 1-7, with the slag tap 5 being located at the end of the slide rail 8.
Example 9
The rest is consistent with the scheme of any one of embodiments 1-8, the side edge of the bridge breaking mechanism 603 is also adaptively provided with a punching gradient plate 607, and the punching gradient plate 607 can be used for slowing down the gravity of the residue cloth bag thrown off by the bridge breaking mechanism 603, and simultaneously can also filter the thrown residue squeezing liquid.
Example 10
The rest is consistent with the scheme of any one of the embodiments 1-9, referring to fig. 5, a flushing device is installed on the slag car 3, the flushing device comprises a flushing pipeline 301 and a nozzle 302 which is connected with the water outlet end of the flushing pipeline 301 in an adapting way, the flushing pipeline 301 is a phi 32mm or phi 51mm stainless steel pipe, the nozzle 302 is a universal spiral nozzle or a wide-angle fan-shaped nozzle, the water inlet end of the flushing pipeline 301 is connected with a water tank 303 which is arranged in the slag car 3 in an adapting way, and the flushing pipeline 301 is arranged along frame steel beams 304 on two sides of the slag car 3. The water outlet end of the flushing pipeline 301 is also provided with an electric valve for controlling the operation of the nozzle 302, the electric valve is a DN50 electric valve with a specific model, and after the dregs in the dregs discharging car 3 are all dumped into the dregs discharging bin 602, the nozzle 302 is controlled by the electric valve to automatically clean the dregs discharging car 3.
The PLC controller 401 is respectively and electrically connected with an electric control switch, a slag discharging vehicle 3 driving motor, a bridge breaking motor 623, a stirring cage motor 624, an electric switch and an electric valve, and is used for automatically controlling the slag discharging system.
The foregoing is illustrative and explanatory of the utility model, and is not meant to limit the advantages that can be achieved, and any simple modifications in structure, and/or any one or more of the advantages that may be realized in some embodiments of the utility model, are within the scope of the present application.
Claims (8)
1. Traditional chinese medicine draws high-efficient slag discharging system, including extracting jar (1), setting up slag notch (3) and automatically controlled cabinet (4) on transport platform (2), slag notch (5) have still been seted up on transport platform (2) in slag notch (3) are located extraction jar (1) below, slag notch (5) installs slag discharging device (6) below, slag discharging device (6) include frame (601), install in slag notch (602) on frame (601) upper portion, install in tilting slag notch (602) inside broken bridge mechanism (603) and stirring cage mechanism (604), stirring cage mechanism (604) terminal downside is provided with slag notch (605), broken bridge mechanism (603) set up in stirring cage mechanism (604) top, its characterized in that:
the bridge breaking mechanism (603) comprises at least one group of bridge breaking shafts (613) which are oppositely arranged, a bridge breaking motor (623) which is connected with the bridge breaking shafts (613) in an adapting mode, and a bridge breaking rod (633) which is arranged on the bridge breaking shafts (613), wherein a PLC (401) and a forward and reverse transfer current contactor (402) are arranged in the electric control cabinet (4) in an adapting mode, the PLC (401) is electrically connected with the forward and reverse transfer current contactor (402), and the forward and reverse transfer current contactor (402) is electrically connected with the bridge breaking motor (623);
the stirring cage mechanism (604) comprises at least one set of screw stirring cage shafts (614) which are oppositely arranged, a stirring cage motor (624) which is connected with the screw stirring cage shafts (614) in an adaptive manner, and stirring cage blades (634) which are arranged on the screw stirring cage shafts (614).
2. The efficient slag discharging system for extracting traditional Chinese medicine according to claim 1, wherein the efficient slag discharging system is characterized in that: the slag hole (605) is conical in shape.
3. The efficient slag discharging system for extracting traditional Chinese medicine according to claim 1, wherein the efficient slag discharging system is characterized in that: the slag discharging bin (602) is positioned below the slag discharging hole (5).
4. The efficient slag discharging system for extracting traditional Chinese medicine according to claim 1, wherein the efficient slag discharging system is characterized in that: the slag discharging vehicle (3) is a CZF-5.0 type overturning and discharging slag discharging vehicle.
5. The efficient slag discharging system for extracting traditional Chinese medicine according to claim 1, wherein the efficient slag discharging system is characterized in that: a lifting door (7) is arranged on the slag discharging opening (5).
6. The efficient slag discharging system for extracting traditional Chinese medicine according to claim 1, wherein the efficient slag discharging system is characterized in that: the bottom plate of the slag discharging bin (602) is obliquely arranged, a liquid discharge pipe (606) is arranged on the bottom plate of the slag discharging bin (602), and slag extrusion liquid formed in the slag discharging bin (602) is collected to the liquid discharge pipe (606).
7. The efficient slag discharging system for extracting traditional Chinese medicine according to claim 1, wherein the efficient slag discharging system is characterized in that: the slag discharging vehicle is characterized in that a sliding rail (8) is arranged on the conveying platform (2), and the slag discharging vehicle (3) is in adaptive connection with the sliding rail (8).
8. The efficient slag discharging system for extracting traditional Chinese medicine according to claim 7, wherein: the slag discharging port (5) is positioned at the tail end of the sliding rail (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321727866.3U CN220460127U (en) | 2023-07-04 | 2023-07-04 | High-efficient slag discharging system for extracting traditional Chinese medicine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321727866.3U CN220460127U (en) | 2023-07-04 | 2023-07-04 | High-efficient slag discharging system for extracting traditional Chinese medicine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220460127U true CN220460127U (en) | 2024-02-09 |
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ID=89798443
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321727866.3U Active CN220460127U (en) | 2023-07-04 | 2023-07-04 | High-efficient slag discharging system for extracting traditional Chinese medicine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220460127U (en) |
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2023
- 2023-07-04 CN CN202321727866.3U patent/CN220460127U/en active Active
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