CN220441183U - Automatic replacement mechanism for consumable feeder - Google Patents
Automatic replacement mechanism for consumable feeder Download PDFInfo
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- CN220441183U CN220441183U CN202321439968.5U CN202321439968U CN220441183U CN 220441183 U CN220441183 U CN 220441183U CN 202321439968 U CN202321439968 U CN 202321439968U CN 220441183 U CN220441183 U CN 220441183U
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- push rod
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- plate
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- 230000007246 mechanism Effects 0.000 title claims abstract description 12
- 238000011084 recovery Methods 0.000 claims abstract description 11
- 238000004891 communication Methods 0.000 claims description 18
- 230000008859 change Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000009194 climbing Effects 0.000 abstract 1
- 238000000151 deposition Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of chip mounters, in particular to an automatic replacement mechanism for a consumable feeder, which comprises a frame, wherein an operation support plate, a storage support plate and a recovery support plate are sequentially arranged on the left side of the frame from top to bottom, a lifting plate is slidably arranged on the right side of the frame through a vertical rack, a lifting motor is fixedly arranged on the lifting plate, and a lifting driving wheel in meshed connection with the vertical rack is driven by the output end of the lifting motor. The automatic replacement structure of the consumable feeder designed by the utility model can realize temporary storage and replacement of the consumable feeder by utilizing the cooperation of the frame, the lifting plate and the replacement terminal, and an operator can automatically complete the quick replacement of the consumable feeder only by giving a replacement instruction, so that the operation efficiency is effectively improved, the physical labor of operators is avoided, and the danger of climbing operation of the operator is avoided.
Description
Technical Field
The utility model relates to the technical field of chip mounters, in particular to an automatic replacement mechanism for a consumable feeder.
Background
The chip mounter is a device capable of accurately placing surface-mounted components on a PCB bonding pad, and the chip mounter needs to utilize a flying device to transport objects when in use, so the flying device is also called a feeder or a feeder, but the flying device is easy to damage due to abrasion and the like when in use, and is a consumable product, so frequent replacement is needed;
the flying device on the chip mounter is generally arranged at a position higher than the ground, an operator needs to climb up for operation when manually replacing the flying device, the operation has a certain danger, and the operator is unskilled and easily causes the problems of overlong replacement time and the like;
the problem can be effectively solved if the utility model is a novel device capable of automatically replacing the consumable flyer, and therefore, the utility model provides an automatic replacement mechanism for the consumable flyer.
Disclosure of Invention
The utility model aims to provide an automatic replacement mechanism for a consumable feeder, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an automatic change mechanism of easy consumption flying machine, includes the frame, the left side of frame is installed operation backup pad, deposits backup pad and retrieves the backup pad from top to bottom in proper order, and the right side of frame is through vertical rack slidable mounting has the lifter plate, fixed mounting has elevator motor on the lifter plate, and elevator motor's output drive has the lift drive wheel of being connected with vertical rack meshing;
the lifting plate is provided with a carrying trolley above, guide racks and guide rails which are in sliding installation with the carrying trolley are correspondingly arranged on the operation supporting plate, the storage supporting plate, the recovery supporting plate and the lifting plate, the carrying trolley is fixedly provided with a transport motor, the output end of the transport motor is driven by a transport driving wheel which is in meshed connection with the guide racks, the operation support plate, the storage support plate, the recovery support plate and the lifting plate are correspondingly provided with a first proximity switch, a second proximity switch, a third proximity switch and a fourth proximity switch for detecting the position of the carrying trolley, the carrying trolley is fixedly provided with a first wireless communication module and a unit controller, the carrying trolley is fixedly provided with an ejection push rod, the output end of the ejection push rod is provided with a mounting plate, and the output end of the mounting plate is used for fixing the consumable flying device through a coupling fixed magnet;
the device comprises a frame, a lifting push rod, a fixed arm, a clamping push rod, a clamping arm and a lifting device, wherein the frame is provided with a replacement terminal for replacing the consumable flyer, the replacement terminal comprises an adjusting push rod fixedly installed with the frame, a connecting rod is driven at the output end of the adjusting push rod, the lifting push rod is fixedly installed at the output end of the connecting rod, the output end of the lifting push rod is driven with the fixed arm, the clamping push rod is fixedly installed on the fixed arm, and the clamping arm for clamping the consumable flyer is fixedly installed at the driving end of the clamping push rod;
the device comprises a rack, a main controller, a first wireless communication module, a conveying motor, an ejection push rod, a clamping push rod, a lifting push rod, an adjusting push rod, a lifting motor, a third proximity switch, a second proximity switch, a first proximity switch and a fourth proximity switch.
Preferably, the carrying trolley is fixedly provided with a pair of symmetrically arranged guide sleeves, and the rear end of the mounting plate is fixedly provided with a guide sleeve rod which is in sliding fit with the guide sleeves.
Preferably, an auxiliary fixing device is arranged below the stand, the auxiliary fixing device comprises a positioning sleeve fixed with the bottom of the stand through a bolt, a telescopic rod used for supporting is slidably mounted in the positioning sleeve, and the positioning sleeve is fixed with the telescopic rod through an adjusting screw.
Preferably, the main controller and the unit controller are ARM single-chip microcomputer controllers, and the lifting motor and the transportation motor are stepping motors.
Compared with the prior art, the utility model has the beneficial effects that:
the automatic replacement structure of the consumable feeder designed by the utility model can realize temporary storage and replacement of the consumable feeder by utilizing the cooperation of the frame, the lifting plate and the replacement terminal, and an operator can automatically complete the quick replacement of the consumable feeder only by giving a replacement instruction, so that the operation efficiency is effectively improved, the physical labor of operators is avoided, and the danger of the operator in ascending the height is avoided, thereby having high use value.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the cooperation of the carriage and the lift plate of the present utility model;
fig. 3 is a side view of the carriage of the present utility model.
In the figure: 1. a frame; 2. replacing the terminal; 201. clamping the push rod; 202. lifting the push rod; 203. a fixed arm; 204. a connecting rod; 205. a clamping arm; 206. adjusting the push rod; 3. carrying trolley; 4. the flying machine is easy to consume; 5. a vertical rack; 6. a lifting plate; 7. a lifting motor; 8. lifting driving wheels; 9. an auxiliary fixing device; 901. positioning a sleeve; 902. adjusting the screw; 903. a telescopic rod; 10. a second wireless communication module; 11. a main controller; 12. a third proximity switch; 13. recovering the supporting plate; 14. a second proximity switch; 15. a storage support plate; 16. a work support plate; 17. a first proximity switch; 18. a guide rack; 19. a guide rail; 20. coupling a fixed magnet; 21. a first wireless communication module; 22. a fourth proximity switch; 23. ejecting the push rod; 24. a transport motor; 25. a guide sleeve rod; 26. a guide sleeve; 27. a transport drive wheel; 28. a unit controller; 29. and (3) mounting a plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. Based on the technical solutions of the present utility model, all other embodiments obtained by a person skilled in the art without making any creative effort fall within the protection scope of the present utility model.
Referring to fig. 1 to 3, the present utility model provides a technical solution:
the utility model provides an automatic change mechanism of easy consumption flyer, including frame 1, the left side of frame 1 is installed operation backup pad 16 from top to bottom in proper order, deposit backup pad 15 and retrieve backup pad 13, and the right side of frame 1 is through vertical rack 5 slidable mounting has lifter plate 6, fixedly mounted on lifter plate 6 has lifter motor 7, and the output drive of lifter motor 7 has the lift drive wheel 8 that is connected with vertical rack 5 meshing, the below of frame 1 is provided with auxiliary fixture 9, and auxiliary fixture 9 includes the positioning sleeve 901 through the bolt fastening with the bottom of frame 1, telescopic link 903 that is used for supporting is installed to the slidable in positioning sleeve 901, and be fixed through adjusting screw 902 between positioning sleeve 901 and the telescopic link 903, operation backup pad 16 is used for carrying out easy consumption flyer 4's change operation, deposit backup pad 15 is used for depositing the carrier trolley that has new easy consumption flyer 4, and retrieve backup pad 13 is used for depositing the carrier trolley that has the easy consumption flyer 4 that is dismantled, auxiliary fixture 9 is used for supporting frame 1 in cooperation external support, telescopic link 903 is provided with three convenient fixed positioning screw 902 of adjusting screw 902 in height department;
referring to fig. 1 and 2, a carrying trolley 3 is arranged above the lifting plate 6, guide racks 18 and guide rails 19 which are slidably mounted with the carrying trolley 3 are respectively and correspondingly arranged on the working support plate 16, the storage support plate 15, the recovery support plate 13 and the lifting plate 6, a transport motor 24 is fixedly mounted on the carrying trolley 3, an output end of the transport motor 24 is driven by a transport driving wheel 27 which is meshed with the guide racks 18, a first proximity switch 17, a second proximity switch 14, a third proximity switch 12 and a fourth proximity switch 22 for detecting the position of the carrying trolley 3 are correspondingly mounted on the working support plate 16, the storage support plate 15, the recovery support plate 13 and the lifting plate 6, a first wireless communication module 21 and a unit controller 28 are fixedly mounted on the carrying trolley 3, an ejection push rod 23 is fixedly mounted on the carrying trolley 3, a mounting plate 29 is driven by an output end of the ejection push rod 23, a pair of symmetrically arranged guide sleeves 26 are fixedly mounted on the carrying trolley 3 through a coupling fixed magnet 20, and a guide sleeve 25 which is slidably matched with the mounting plate 26 is fixedly mounted on the rear end of the mounting plate 29;
referring to fig. 1, a replacing terminal 2 for replacing a consumable feeder 4 is disposed on a rack 1, the replacing terminal 2 includes an adjusting push rod 206 fixedly mounted with the rack 1, a connecting rod 204 is driven at an output end of the adjusting push rod 206, a lifting push rod 202 is fixedly mounted at an output end of the connecting rod 204, a fixing arm 203 is driven at an output end of the lifting push rod 202, a clamping push rod 201 is fixedly mounted on the fixing arm 203, and a clamping arm 205 for clamping the consumable feeder 4 is fixedly mounted at a driving end of the clamping push rod 201;
referring to fig. 1 to 3, a main controller 11 and a second wireless communication module 10 are fixedly installed on the frame 1, a unit controller 28 is electrically connected with the first wireless communication module 21, the transportation motor 24 and the ejection push rod 23, the main controller 11 is electrically connected with the second wireless communication module 10, the clamping push rod 201, the lifting push rod 202, the adjusting push rod 206, the lifting motor 7, the third proximity switch 12, the second proximity switch 14, the first proximity switch 17 and the fourth proximity switch 22, the main controller 11 and the unit controller 28 are ARM single chip controllers, and the lifting motor 7 and the transportation motor 24 are stepper motors.
Working principle: when the device is used, the carrying trolley 3 with the novel consumable feeder 4 is stored on the storage supporting plate 15, the empty carrying trolley 3 is placed on the outermost side of the storage supporting plate 15, the carrying trolley 3 with the detached consumable feeder is stored on the recovery supporting plate 13, communication between each carrying trolley 3 and the main controller 11 is realized by mutually receiving and transmitting wireless signals through the first wireless communication module 21 and the second wireless communication module 10, and the first wireless communication module 21 and the second wireless communication module 10 can adopt 4G communication modules. When the consumable feeder 4 on the chip mounter needs to be replaced, the lifting plate 6 is aligned with the storage support plate 15 under the drive of the lifting motor 7, then the empty carrier vehicle 3 on the outermost side of the storage support plate 15 is moved along the guide rail 19 mounted on the storage support plate 15 to a position aligned with the fourth proximity switch 22 on the lifting plate 6, then the lifting plate 6 is moved upward to a position aligned with the working support plate 16, then the carrier vehicle 3 on the lifting plate 6 is moved to the working support plate 16 until being aligned with the first proximity switch 17, while the regulating push rod 206 pushes the clamping arm 205 to a specified horizontal position, then the lifting push rod 202 drives the clamping arm 205 to move downward and clamps the consumable feeder 4 on the chip mounter under the clamping of the clamping push rod 201, then the lifting push rod 202 moves upward to take out the consumable feeder 3 under the common drive of the regulating push rod 206 to a position aligned with the carrier vehicle 3 on the working support plate 16, then the clamping push rod 4 is released from being coupled with the fixed magnet 20 to the fixed position 29 on the working support plate 6, then the lifting plate 3 is moved to a position corresponding to the recovery plate 13 again, and the replacement is carried out when the mounting plate 3 is moved to the position is stopped to be replaced, and the trolley is moved to the position 13 again, and the position is positioned to be aligned with the recovery plate 6 is positioned at the position 13, the carrier vehicle 3 with the new consumable feeder 4 on the storage support plate 15 moves to the lifting plate 6 and is transported to a position corresponding to the first proximity switch 17 on the operation support plate 17 through the lifting plate 6, then the replacement terminal 2 clamps the consumable feeder 4 on the carrier vehicle 3 and presses the consumable feeder 4 into the corresponding position on the chip mounter to realize installation, and then the empty carrier vehicle 3 is transported to the outermost side of the storage support plate 15 by the lifting plate 6 to wait for the replacement operation of the next round. By adopting the automatic replacement structure of the consumable feeder designed by the utility model, an operator can automatically complete the quick replacement of the consumable feeder 4 only by giving a replacement instruction, so that the operation efficiency is effectively improved, and meanwhile, the manual labor of the operator is avoided, thereby having high use value.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides an automatic change mechanism of easy consumption flying to, includes frame (1), its characterized in that: the left side of the frame (1) is sequentially provided with an operation supporting plate (16), a storage supporting plate (15) and a recovery supporting plate (13) from top to bottom, the right side of the frame (1) is slidably provided with a lifting plate (6) through a vertical rack (5), the lifting plate (6) is fixedly provided with a lifting motor (7), and the output end of the lifting motor (7) is provided with a lifting driving wheel (8) in meshed connection with the vertical rack (5);
the lifting device is characterized in that a carrying trolley (3) is arranged above the lifting plate (6), a guide rack (18) and a guide rail (19) which are slidably mounted with the carrying trolley (3) are correspondingly arranged on each of the working support plate (16), the storage support plate (15), the recovery support plate (13) and the lifting plate (6), a conveying motor (24) is fixedly mounted on the carrying trolley (3), an output end of the conveying motor (24) is driven by a conveying driving wheel (27) which is meshed with the guide rack (18), a first proximity switch (17), a second proximity switch (14), a third proximity switch (12) and a fourth proximity switch (22) for detecting the position of the carrying trolley (3) are correspondingly mounted on the working support plate (16), the storage support plate (15), the recovery support plate (13) and the lifting plate (6), a first wireless communication module (21) and a unit controller (28) are fixedly mounted on the carrying trolley (3), an output end of the conveying motor (24) is driven by an ejection push rod (23), and the output end of the push rod (23) is driven by a magnet (29) is fixedly coupled with a mounting plate (20) through a fly-out coupling device;
the device is characterized in that a replacement terminal (2) for replacing the consumable feeder (4) is arranged on the frame (1), the replacement terminal (2) comprises an adjusting push rod (206) fixedly installed with the frame (1), a connecting rod (204) is driven at the output end of the adjusting push rod (206), a lifting push rod (202) is fixedly installed at the output end of the connecting rod (204), a fixing arm (203) is driven at the output end of the lifting push rod (202), a clamping push rod (201) is fixedly installed on the fixing arm (203), and a clamping arm (205) for clamping the consumable feeder (4) is fixedly installed at the driving end of the clamping push rod (201);
the device is characterized in that a main controller (11) and a second wireless communication module (10) are fixedly installed on the frame (1), a unit controller (28) is electrically connected with the first wireless communication module (21), the transportation motor (24) and the ejection push rod (23) respectively, and the main controller (11) is electrically connected with the second wireless communication module (10), the clamping push rod (201), the lifting push rod (202), the adjusting push rod (206), the lifting motor (7), the third proximity switch (12), the second proximity switch (14), the first proximity switch (17) and the fourth proximity switch (22) respectively.
2. The automatic consumable feeder changing mechanism of claim 1, wherein: the carrying trolley (3) is fixedly provided with a pair of symmetrically arranged guide sleeves (26), and the rear end of the mounting plate (29) is fixedly provided with a guide sleeve rod (25) which is in sliding fit with the guide sleeves (26).
3. The automatic consumable feeder changing mechanism of claim 1, wherein: the auxiliary fixing device (9) is arranged below the frame (1), the auxiliary fixing device (9) comprises a positioning sleeve (901) fixed with the bottom of the frame (1) through bolts, a telescopic rod (903) used for supporting is slidably mounted in the positioning sleeve (901), and the positioning sleeve (901) is fixed with the telescopic rod (903) through an adjusting screw (902).
4. The automatic consumable feeder changing mechanism of claim 1, wherein: the main controller (11) and the unit controller (28) are ARM single-chip microcomputer controllers, and the lifting motor (7) and the conveying motor (24) are stepping motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321439968.5U CN220441183U (en) | 2023-06-07 | 2023-06-07 | Automatic replacement mechanism for consumable feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321439968.5U CN220441183U (en) | 2023-06-07 | 2023-06-07 | Automatic replacement mechanism for consumable feeder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220441183U true CN220441183U (en) | 2024-02-02 |
Family
ID=89692927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321439968.5U Active CN220441183U (en) | 2023-06-07 | 2023-06-07 | Automatic replacement mechanism for consumable feeder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220441183U (en) |
-
2023
- 2023-06-07 CN CN202321439968.5U patent/CN220441183U/en active Active
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