CN220426739U - Cold heading type high-strength bolt manufacturing machine - Google Patents
Cold heading type high-strength bolt manufacturing machine Download PDFInfo
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- CN220426739U CN220426739U CN202321735613.0U CN202321735613U CN220426739U CN 220426739 U CN220426739 U CN 220426739U CN 202321735613 U CN202321735613 U CN 202321735613U CN 220426739 U CN220426739 U CN 220426739U
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- strength bolt
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 15
- 238000007723 die pressing method Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 16
- 238000003754 machining Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model provides a cold-heading type high-strength bolt manufacturing machine, which comprises a device main body and a manufacturing mechanism, wherein a control system is arranged on the device, processing data can be automatically recorded and calibrated in real time, so that the consistency and stability of product size precision and shape precision are ensured, meanwhile, in order to improve the precision of part processing, the device has self-adjusting capability, and can automatically adjust various parameters through an intelligent algorithm, thereby realizing mass high-speed production, improving the production efficiency and the yield.
Description
Technical Field
The utility model relates to the technical field of machining, in particular to a cold heading type high-strength bolt manufacturing machine.
Background
The cold header is a machining device for machining a metal rod material into various different shapes. The working principle of the cold header is that a metal rod material is placed on a workbench, and then pressure is applied through a pressure head of the cold header to deform the rod material into a required part shape. In this process, the ram gradually reduces the cross-sectional area of the bar, forms the desired shape with the aid of a die, and then cuts the finished part from the bar by means of a cutting tool.
In the production of bolts, cold heading machines are usually used for processing, but the existing cold heading machines generally need to be manually adjusted, the state of the device is adjusted to work, and the manufactured bolts generally change the parameters set in advance because of long-time work of a machine, so that the quality of manufacturing is affected, and meanwhile, much time is wasted and production is delayed because data are corrected at any time. During the calibration, because manual calibration is needed, not only is the calibration data not very accurate, but also personal safety problems can occur.
Disclosure of Invention
The cold heading type high-strength bolt manufacturing machine solves the problem that in the prior art, parameters set in advance are changed due to long-time work of the machine, so that the quality of manufacturing is affected, and meanwhile, a lot of time is wasted and production is delayed due to the fact that data are checked at any time. During the calibration, because manual calibration is needed, not only is the calibration data not very accurate, but also the problem of personal safety can occur.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the device comprises a device main body and a manufacturing mechanism, wherein a control system is arranged at the top of the device main body, a railing is arranged on one side in front of the device main body, a step is arranged on one side of the railing, a main power device is arranged on the right side of the device main body, a feeding port is formed in one side of the step, the manufacturing mechanism is arranged in the device main body, a feeding wheel is arranged on one side of the feeding port, a cutting device is arranged on one side of the feeding wheel, a transmission device is arranged on one side of the cutting device, and a hydraulic device is oppositely arranged on the transmission device.
Preferably, the control system is connected with the device main body through a screw, and the size of the control system is smaller than that of the step.
Preferably, the main power device and the device main body are connected by a screw, and the main power device and the device main body form a rotating structure.
Preferably, a feeding wheel is arranged on one side of the feeding port, a cutting device is arranged on one side of the feeding wheel, a transmission device is arranged on one side of the cutting device, a clamping device is arranged on the transmission device, a die is arranged below the clamping device, a hydraulic device is arranged opposite to the transmission device, a die pressing device is arranged on the hydraulic device, a feeding device is arranged below the clamping device, and a receiving box is arranged below the feeding device.
Preferably, the feeding wheel is connected with the device main body through screws, and the feeding wheel is divided into an upper part and a lower part.
Preferably, the clamping device is connected with the transmission device through a clamping groove, and the clamping device can move on the transmission device.
Preferably, the mould is connected with the device main body by screws, the number of the moulds is five,
preferably, the die stampers are connected with the hydraulic device through clamping grooves, and the number of the die stampers is five.
Compared with the prior art, the utility model has the beneficial effects that:
the cold heading type high-strength bolt manufacturing machine is provided with a control system, machining data can be automatically recorded, real-time calibration is conducted, consistency and stability of product size precision and shape precision are guaranteed, precision of part machining is improved, the cold heading type high-strength bolt manufacturing machine is provided with self-adjusting capability, various parameters can be automatically adjusted through an intelligent algorithm, and therefore mass high-speed production is achieved, and production efficiency and yield are improved.
The device adopts a plurality of dies to carry out the moulding-die to each detail of bolt to improve the precision of bolt, owing to need a plurality of steps to make a bolt, the life of extension mould that like this can be very big lets the mould in use can disperse operating pressure, has improved the quality of rohan simultaneously, has also improved the production efficiency of bolt.
Drawings
FIG. 1 is a schematic view of the whole appearance structure of a cold heading type high strength bolt manufacturing machine of the present utility model;
FIG. 2 is a schematic diagram of a manufacturing mechanism of a cold heading type high strength bolt manufacturing machine according to the present utility model;
FIG. 3 is a schematic view of a part of a cold heading type high strength bolt manufacturing machine according to the present utility model;
FIG. 4 is a partial schematic view of a cold-heading high strength bolt making machine according to the present utility model.
Reference numerals in the drawings: 1. a device body; 2. a control system; 3. railing; 4. a step; 5. a main power device; 6. a feeding port; 7. a manufacturing mechanism; 701. a feeding wheel; 702. a cutting device; 703. a transmission device; 704. a clamping device; 705. a mold; 706. a hydraulic device; 707. a stamper; 708. a feeding device; 709. and receiving a material box.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the device comprises a device body 1 and a manufacturing mechanism 7, wherein a control system 2 is arranged at the top of the device body 1, a railing 3 is arranged on one side in front of the device body 1, a step 4 is arranged on one side of the railing 3, a main power device 5 is arranged on the right side of the device body 1, a feeding port 6 is arranged on one side of the step 4, the manufacturing mechanism 7 is arranged inside the device body 1, a feeding wheel 701 is arranged on one side of the feeding port 6, a cutting device 702 is arranged on one side of the feeding wheel 701, a transmission device 703 is arranged on one side of the cutting device 702, and a hydraulic device 706 is oppositely arranged on the transmission device 703.
Further, the control system 2 is connected with the device main body 1 through screws, the size of the control system 2 is smaller than that of the step 4, through the arrangement, in use, the device is monitored in real time through the control system 2, if data change is caused by long-time work, the control system 2 can correct data parameters, unnecessary waste time is reduced, and working efficiency is quickened.
Further, the main power device 5 is connected with the device main body 1 by a screw, and the main power device 5 and the device main body 1 form a rotating structure, so that most of activities in the device are required to be provided by the device, and the device is safer in production.
Further, a feeding wheel 701 is arranged on one side of the feeding port 6, a cutting device 702 is arranged on one side of the feeding wheel 701, a transmission device 703 is arranged on one side of the cutting device 702, a clamping device 704 is arranged on the transmission device 703, a die 705 is arranged below the clamping device 704, a hydraulic device 706 is arranged opposite to the transmission device 703, a die pressing device 707 is arranged on the hydraulic device 706, a feeding device 708 is arranged below the clamping device 704, a receiving box 709 is arranged below the feeding device 708, and through the arrangement, the cutting device can cut materials into required sizes according to the set parameters, and the manufactured bolts are finer through the arrangement of five groups of dies.
Further, the feeding wheel 701 is connected with the device main body 1 by screws, the feeding wheel 701 is divided into an upper part and a lower part, when the material to be processed enters the device, the device moves forward according to parameters, thereby rapidly improving the working efficiency of processing
Further, the clamping device 704 is connected with the transmission device 703 through a clamping groove, the clamping device 704 can move on the transmission device 703, and through the arrangement, cut materials can be rapidly moved to enter the next processing procedure, so that the accuracy of bolt manufacturing is improved.
Further, the molds 705 are screw-connected to the apparatus body 1, the number of the molds 705 is five, and each mold is different from the other, so that the material can be formed into the required portions of the material in the different molds. Thus, the processing can be faster by carrying out the pipeline processing.
Further, the molding press 707 is connected to the hydraulic apparatus 706 by a clamping groove, the number of molding presses 707 is five, and each molding press is different, so that the molding press can squeeze the material from the mold to extrude the required mold.
Working principle: in use, the balustrade 3 can be held by a worker, the worker can reach the control system 2 through the step 4, most of the movement in the device needs the main power device 5 to provide power for the worker, the switch is turned on, the material to be processed is fed into the device through the feeding port 6, and the feeding wheel 701 clamps the material and then the control system 2 is used. The set parameters send the materials to the inside through friction force, the cutting device 702 cuts the materials into needed lengths according to a certain ratio, then the clamping device 704 clamps the materials in the die 705 in the direction provided by the transmission device 703, the hydraulic device 706 provides pressure for the die pressing device 707, the materials are gradually formed under the action of the die 705 and the die pressing device 707, finally the manufactured bolts fall into the feeding device 708 and then are sent into the receiving box 709, and the using process of the cold heading type high-strength bolt manufacturing machine is completed.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (8)
1. The utility model provides a cold-heading formula high strength bolt manufacturing machine, includes device main part (1) and preparation mechanism (7), its characterized in that: the device is characterized in that a control system (2) is arranged at the top of the device body (1), a railing (3) is arranged on one side in front of the device body (1), a step (4) is arranged on one side of the railing (3), a main power device (5) is arranged on the right side of the device body (1), a feeding port (6) is arranged on one side of the step (4), a manufacturing mechanism (7) is arranged in the device body (1), a feeding wheel (701) is arranged on one side of the feeding port (6), a cutting device (702) is arranged on one side of the feeding wheel (701), a transmission device (703) is arranged on one side of the cutting device (702), and a hydraulic device (706) is arranged opposite to the transmission device (703).
2. The cold heading type high-strength bolt manufacturing machine according to claim 1, wherein the control system (2) is in screw connection with the device main body (1), and the size of the control system (2) is smaller than that of the step (4).
3. A cold heading type high-strength bolt manufacturing machine according to claim 1, characterized in that the main power device (5) and the device main body (1) are connected by a screw, and the main power device (5) and the device main body (1) form a rotating structure.
4. The cold heading type high-strength bolt manufacturing machine according to claim 2, wherein a cutting device (702) is arranged on one side of the feeding wheel (701), a clamping device (704) is arranged on the transmission device (703), a die (705) is arranged below the clamping device (704), a die pressing device (707) is arranged on the hydraulic device (706), a feeding device (708) is arranged below the clamping device (704), and a receiving box (709) is arranged below the feeding device (708).
5. The cold heading type high-strength bolt manufacturing machine according to claim 2, wherein the feeding wheel (701) is connected with the device main body (1) by a screw, and the feeding wheel (701) is divided into an upper part and a lower part.
6. The cold heading type high-strength bolt manufacturing machine according to claim 4, wherein the clamping device (704) is connected with the transmission device (703) through a clamping groove, and the clamping device (704) can move on the transmission device (703).
7. The cold heading type high-strength bolt manufacturing machine according to claim 4, wherein screw connection is adopted between the die (705) and the device main body (1), and the number of the die (705) is five.
8. The cold heading high-strength bolt-making machine according to claim 4, wherein the number of the die presses (707) is five, and the die presses (707) are connected to the hydraulic device (706) by clamping grooves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321735613.0U CN220426739U (en) | 2023-07-04 | 2023-07-04 | Cold heading type high-strength bolt manufacturing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321735613.0U CN220426739U (en) | 2023-07-04 | 2023-07-04 | Cold heading type high-strength bolt manufacturing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220426739U true CN220426739U (en) | 2024-02-02 |
Family
ID=89703673
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321735613.0U Active CN220426739U (en) | 2023-07-04 | 2023-07-04 | Cold heading type high-strength bolt manufacturing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220426739U (en) |
-
2023
- 2023-07-04 CN CN202321735613.0U patent/CN220426739U/en active Active
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