CN220409382U

CN220409382U - Efficient vulcanization production line

Info

Publication number: CN220409382U
Application number: CN202322071072.2U
Authority: CN
Inventors: 耿立朋; 鹿道玲
Original assignee: Shandong Kaisen Rubber & Plastic Machinery Co ltd
Current assignee: Shandong Kaisen Rubber & Plastic Machinery Co ltd
Priority date: 2023-08-03
Filing date: 2023-08-03
Publication date: 2024-01-30
Anticipated expiration: 2033-08-03

Abstract

The utility model discloses a high-efficiency vulcanization production line, which comprises an extrusion structure, wherein a hot air vulcanization structure is arranged on the outer surface of one end of the extrusion structure, the extrusion structure comprises a frame, a power structure, a heating spiral extrusion rod, an extrusion die head and a second support frame, the hot air vulcanization structure comprises a first support frame, a hot air vulcanization box, a limiting roller and a limiting support, a preheating feeding box is fixedly arranged on the outer surface of one side of the second support frame, a stirring assembly is fixedly arranged on the outer surface of the upper end of the preheating feeding box, the preheating feeding box comprises a heat insulation shell, a feeding hopper, a temperature sensor, a discharging pipe, a valve, an inner box body, a heater and a connecting block, and the stirring assembly comprises a motor, a motor mounting frame, a rotating shaft, a stirrer and spiral blades. The high-efficiency vulcanizing production line has the advantages of being convenient to install and detach quickly, adjusting size conveniently, enhancing aroma, removing smell and the like.

Description

Efficient vulcanization production line

Technical Field

The utility model relates to the technical field of rubber product production, in particular to a high-efficiency vulcanization production line.

Background

Rubber products are widely used in various industries and often require shaping and vulcanization processes during the production of rubber products from rubber materials.

In the prior art, a Chinese patent document with the publication number of CN213260616U describes a rubber molding and vulcanizing production line, and the patent comprises an extrusion part, a molding block, a vulcanizing part, a supporting roller and a wiping part, wherein the extrusion part is provided with a feed inlet and a discharge outlet; the molding block is arranged at the discharge hole, a shaping hole is formed in the molding block, and rubber materials are extruded from the shaping hole by means of extrusion force of the extrusion part; the vulcanizing part is used for vulcanizing the formed rubber; the supporting roller is arranged between the forming block and the vulcanizing part and is used for guiding and supporting the formed rubber into the vulcanizing part; the wiping part is used for wiping the rubber flowing out of the vulcanizing part;

in a chinese patent document with the publication number CN215589738U, a rubber microwave hot air vulcanization production line is described, the rubber microwave hot air vulcanization production line comprises a forming device, a feeding chute is formed on the upper surface of the forming device, a servo motor is fixedly mounted on the side surface of the forming device, and a rotating shaft is fixedly connected to the output end of the servo motor. This rubber microwave hot air vulcanization production line feeds in to the device through the feed chute that sets up on forming device, then through starting servo motor, servo motor drives the pivot and rotates, and the pivot drives the conveying rod and rotates, transports the discharge gate with the material, extrusion, and the transportation that the rethread conveying was rolled gets into microwave hot air vulcanization device from the vulcanization entry, carries out the vulcanization to the material, and the material after the vulcanization is accomplished is discharged from the vulcanization export, and the assigned position that the rethread ejection of compact was rolled and is transported accomplishes the vulcanization.

The extrusion part that its set up is used for carrying out heating, extrusion, fashioned structure to the rubber material, but when carrying out the material loading through the charging hopper, all do not possess the effect to the material preheating, lead to the material to be heated in the inside of extrusion part for a longer time to reduced the efficiency of production, brought certain adverse effect for people's use, for this reason, we propose a high-efficient vulcanization production line.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the utility model provides a high-efficiency vulcanization production line which has the advantages of being convenient to install and disassemble quickly, adjusting the size, enhancing the flavor, removing the smell and the like, and can effectively solve the problems in the background art.

(II) technical scheme

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the utility model provides an efficient vulcanization production line, includes extrusion structure, extrusion structure's one end surface is provided with hot-blast vulcanization structure, extrusion structure includes frame, power structure, heating screw extrusion pole, extrusion die head and second support frame, hot-blast vulcanization structure includes first support frame, hot-blast vulcanization case, spacing roller and spacing support, just one side surface fixed mounting of second support frame has the material loading case of preheating, the upper end surface fixed mounting of material loading case of preheating has stirring subassembly, just the material loading case of preheating includes heat preservation shell, income hopper, temperature sensor, unloading pipe, valve, interior box, heater and connecting block, just stirring subassembly includes motor, motor mounting bracket, axis of rotation, agitator and helical blade, just heat preservation shell fixed mounting is in one side surface of second support frame.

Preferably, the hot air vulcanizing box is fixedly arranged in the middle of the outer surface of the upper end of the first support frame, the number of the limiting rollers is two, the limiting rollers are located at two ends of the hot air vulcanizing box, the limiting support is arranged between the outer surfaces of the two ends of the limiting rollers and the outer surface of the upper end of the first support frame, a bearing is arranged between the limiting rollers and the limiting support, and the limiting rollers are rotationally connected with the limiting support through the bearing.

Preferably, the power structure is fixedly arranged at the rear end of the outer surface of the upper end of the frame, the heating spiral extrusion rod is connected to the outer surface of one end of the power structure, the extrusion die head is fixedly arranged at the outer surface of one end of the heating spiral extrusion rod, and the lower part of the discharging pipe is fixedly connected with one end, close to the power structure, of the outer surface of the upper end of the heating spiral extrusion rod.

Preferably, the inner box is located inside the heat-insulating shell, the connecting block is fixedly installed between the outer walls of the upper end and the lower end of the inner box and the inner walls of the upper end and the lower end of the heat-insulating shell, the heater is fixedly installed on the outer wall of the inner box, the inner box is fixedly installed on the upper portion of the outer surface of one side of the heat-insulating shell, and one end of the feeding hopper extends into the upper portion of one side of the inner cavity of the inner box.

Preferably, the unloading pipe fixed mounting is in the middle part of interior box lower extreme surface, valve fixed mounting is in the inside of unloading pipe lower extreme, motor mounting bracket fixed mounting is in the middle part of heat preservation shell upper end surface, motor fixed mounting is in the motor mounting bracket, the axis of rotation is located the lower extreme surface of axis of rotation, agitator fixed mounting is in the outer wall on axis of rotation upper portion, helical blade fixed mounting is in the outer wall of axis of rotation lower part, just the lower part of helical blade stretches into the upper portion of unloading pipe inner chamber.

Preferably, a coupler is arranged between the rotating shaft and the motor, and the outer surface of the upper end of the rotating shaft is fixedly connected with the outer surface of the lower end of the motor output shaft through the coupler.

(III) beneficial effects

Compared with the prior art, the utility model provides a high-efficiency vulcanization production line, which has the following beneficial effects:

1. this efficient vulcanization production line through the material loading case of preheating that sets up, is convenient for preheat the raw materials, reduces the material and extrudes the inside time of being heated of pole at the heating spiral, increases the efficiency of production.

2. This efficient vulcanization production line through the stirring subassembly that sets up for preheat the inside material of material feeding box and be heated more evenly.

Drawings

FIG. 1 is a schematic diagram of the overall structure of a high-efficiency vulcanizing line according to the present utility model.

FIG. 2 is a schematic diagram of a hot air vulcanizing structure in a high efficiency vulcanizing line according to the present utility model.

FIG. 3 is a schematic diagram of the extrusion structure and preheating feeding box in a high-efficiency vulcanizing line according to the present utility model.

FIG. 4 is a side cross-sectional view of a preheating loading bin and stirring assembly in a high efficiency curing line according to the present utility model.

In the figure: 1. an extrusion structure; 2. a hot air vulcanization structure; 3. preheating a feeding box; 4. a stirring assembly; 5. a first support frame; 6. a hot air vulcanizing tank; 7. a limit roller; 8. a limit bracket; 9. a frame; 10. a power structure; 11. heating the screw extrusion rod; 12. an extrusion die; 13. a second support frame; 14. a thermal insulation housing; 15. feeding into a hopper; 16. a temperature sensor; 17. discharging pipes; 18. a valve; 19. an inner case; 20. a heater; 21. a connecting block; 22. a motor; 23. a motor mounting rack; 24. a rotating shaft; 25. a stirrer; 26. spiral leaves.

Detailed Description

The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.

This embodiment is a high-efficiency vulcanization line.

As shown in fig. 1-4, including extrusion structure 1, extrusion structure 1's one end surface is provided with hot air vulcanization structure 2, extrusion structure 1 includes frame 9, power structure 10, heat spiral extrusion pole 11, extrusion die head 12 and second support frame 13, hot air vulcanization structure 2 includes first support frame 5, hot air vulcanization box 6, spacing roller 7 and spacing support 8, and one side surface fixed mounting of second support frame 13 has preheating charging box 3, the upper end surface fixed mounting of preheating charging box 3 has stirring subassembly 4, and preheating charging box 3 includes heat preservation shell 14, go into hopper 15, temperature sensor 16, unloading pipe 17, valve 18, interior box 19, heater 20 and connecting block 21, and stirring subassembly 4 includes motor 22, motor mounting bracket 23, axis of rotation 24, agitator 25 and helical lobe 26, and heat preservation shell 14 fixed mounting is in one side surface of second support frame 13.

The hot air vulcanizing tank 6 is fixedly arranged in the middle of the outer surface of the upper end of the first supporting frame 5, the number of the limiting rollers 7 is two, the two limiting rollers 7 are positioned at two ends of the hot air vulcanizing tank 6, the limiting support 8 is arranged between the outer surfaces of the two ends of the limiting rollers 7 and the outer surface of the upper end of the first supporting frame 5, a bearing is arranged between the limiting rollers 7 and the limiting support 8, and the limiting rollers 7 are rotatably connected with the limiting support 8 through the bearing; the power structure 10 is fixedly arranged at the rear end of the outer surface of the upper end of the frame 9, the heating spiral extrusion rod 11 is connected to the outer surface of one end of the power structure 10, the extrusion die head 12 is fixedly arranged at the outer surface of one end of the heating spiral extrusion rod 11, and the lower part of the blanking pipe 17 is fixedly connected with one end, close to the power structure 10, of the outer surface of the upper end of the heating spiral extrusion rod 11; the inner box 19 is positioned in the heat-insulating shell 14, the connecting block 21 is fixedly arranged between the outer walls of the upper end and the lower end of the inner box 19 and the inner walls of the upper end and the lower end of the heat-insulating shell 14, the heater 20 is fixedly arranged on the outer wall of the inner box 19, the inner box 19 is fixedly arranged on the upper part of the outer surface of one side of the heat-insulating shell 14, and one end of the feeding hopper 15 extends into the upper part of one side of the inner cavity of the inner box 19; the blanking pipe 17 is fixedly arranged in the middle of the outer surface of the lower end of the inner box body 19, the valve 18 is fixedly arranged in the lower end of the blanking pipe 17, the motor mounting frame 23 is fixedly arranged in the middle of the outer surface of the upper end of the heat-insulating shell 14, the motor 22 is fixedly arranged in the motor mounting frame 23, the rotating shaft 24 is positioned on the outer surface of the lower end of the rotating shaft 24, the stirrer 25 is fixedly arranged on the outer wall of the upper part of the rotating shaft 24, the spiral blade 26 is fixedly arranged on the outer wall of the lower part of the rotating shaft 24, and the lower part of the spiral blade 26 extends into the upper part of the inner cavity of the blanking pipe 17; a coupling is arranged between the rotating shaft 24 and the motor 22, and the outer surface of the upper end of the rotating shaft 24 is fixedly connected with the outer surface of the lower end of the output shaft of the motor 22 through the coupling.

It should be noted that the present utility model is a high-efficiency vulcanizing line, and the power structure 10, the heating screw extrusion rod 11, the extrusion die head 12 and the hot air vulcanizing tank 6 described herein all belong to the prior art, so that the applicant does not make excessive redundant description; the preheating feeding box 3 and the stirring assembly 4 are arranged, materials are fed into the inner box 19 through the feeding hopper 15, the heater 20 is arranged on the outer wall of the inner box 19, so that the inner box 19 is heated physically, the preheating effect is achieved, the heating time of the materials in the heating spiral extrusion rod 11 is reduced, the production efficiency is improved, the heating temperature of the materials is conveniently detected through the arranged temperature sensor 16, and the temperature sensor 16 and the heater 20 are externally connected with a controller, so that the preheated temperature is conveniently controlled; the rotation shaft 24 is driven to rotate through the operation of the motor 22, the rotation shaft 24 drives the stirrer 25 to rotate with the spiral blade 26, when blanking is not needed, the motor 22 drives the spiral blade 26 to rotate reversely with the spiral blade 26, the spiral blade 26 pushes the material at the bottom of the inner cavity of the inner box 19 upwards, the stirrer 25 is used for stirring, the material is heated more uniformly, when blanking is needed, the motor 22 drives the stirrer 25 to rotate forward with the spiral blade 26, the spiral blade 26 pushes the material downwards, blanking of the blanking pipe 17 is prevented from being blocked, the smoothness of feeding the heating spiral extrusion rod 11 is improved, and the limiting roller 7 is arranged to limit rubber finished products conveniently.

It should be noted that in this document, relational terms such as first and second (first and second), and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.

Claims

1. The utility model provides a high-efficiency vulcanization production line, includes extrusion structure (1), the one end surface of extrusion structure (1) is provided with hot-blast vulcanization structure (2), its characterized in that: the extrusion structure (1) comprises a frame (9), a power structure (10), a heating spiral extrusion rod (11), an extrusion die head (12) and a second support frame (13), the hot air vulcanization structure (2) comprises a first support frame (5), a hot air vulcanization box (6), a limiting roller (7) and a limiting support (8), a preheating feeding box (3) is fixedly arranged on one outer surface of the second support frame (13), a stirring assembly (4) is fixedly arranged on the upper outer surface of the preheating feeding box (3), the preheating feeding box (3) comprises a heat insulation shell (14), a feeding hopper (15), a temperature sensor (16), a discharging pipe (17), a valve (18), an inner box body (19), a heater (20) and a connecting block (21), the stirring assembly (4) comprises a motor (22), a motor mounting frame (23), a rotating shaft (24), a stirrer (25) and a spiral blade (26), and the heat insulation shell (14) is fixedly arranged on one outer surface of the second support frame (13).

2. A high efficiency curing line as set forth in claim 1, wherein: the hot air vulcanizing box (6) is fixedly arranged in the middle of the outer surface of the upper end of the first supporting frame (5), the number of the limiting rollers (7) is two, the limiting rollers (7) are located at two ends of the hot air vulcanizing box (6), the limiting brackets (8) are arranged between the outer surfaces of the two ends of the limiting rollers (7) and the outer surface of the upper end of the first supporting frame (5), bearings are arranged between the limiting rollers (7) and the limiting brackets (8), and the limiting rollers (7) are rotationally connected with the limiting brackets (8) through the bearings.

3. A high efficiency curing line as set forth in claim 2, wherein: the power structure (10) is fixedly arranged at the rear end of the outer surface of the upper end of the frame (9), the heating spiral extrusion rod (11) is connected to the outer surface of one end of the power structure (10), the extrusion die head (12) is fixedly arranged at the outer surface of one end of the heating spiral extrusion rod (11), and the lower part of the blanking pipe (17) is fixedly connected with one end, close to the power structure (10), of the outer surface of the upper end of the heating spiral extrusion rod (11).

4. A high efficiency vulcanizing line as claimed in claim 3, wherein: the inner box body (19) is located inside the heat preservation shell (14), the connecting block (21) is fixedly installed between the outer walls of the upper end and the lower end of the inner box body (19) and the inner walls of the upper end and the lower end of the heat preservation shell (14), the heater (20) is fixedly installed on the outer wall of the inner box body (19), the inner box body (19) is fixedly installed on the upper portion of one side outer surface of the heat preservation shell (14), and one end of the feeding hopper (15) extends into the upper portion of one side of an inner cavity of the inner box body (19).

5. A high efficiency vulcanizing line as claimed in claim 4, wherein: unloading pipe (17) fixed mounting is in the middle part of interior box (19) lower extreme surface, valve (18) fixed mounting is in the inside of unloading pipe (17) lower extreme, motor mounting bracket (23) fixed mounting is in the middle part of heat preservation shell (14) upper end surface, motor (22) fixed mounting is in motor mounting bracket (23), axis of rotation (24) are located the lower extreme surface of axis of rotation (24), agitator (25) fixed mounting is in the outer wall on axis of rotation (24) upper portion, spiral leaf (26) fixed mounting is in the outer wall of axis of rotation (24) lower part, just the lower part of spiral leaf (26) stretches into the upper portion of unloading pipe (17) inner chamber.

6. A high efficiency curing line as defined in claim 5, wherein: a coupler is arranged between the rotating shaft (24) and the motor (22), and the outer surface of the upper end of the rotating shaft (24) is fixedly connected with the outer surface of the lower end of the output shaft of the motor (22) through the coupler.