CN220398465U - Reactor size detection device - Google Patents

Abstract

The utility model discloses a reactor size detection device which comprises a bottom tray, a placing platform and a visual detection module, wherein the placing platform is arranged on the bottom tray in a sliding mode, the visual detection module is arranged above the placing platform, the bottom tray is arranged on a rack, a sliding component is arranged between the bottom tray and the placing platform, the sliding component comprises a guide rail plate arranged on the placing platform, a guide rail body arranged on the guide rail plate, an L-shaped supporting plate arranged on the bottom tray and a sliding block arranged on the L-shaped supporting plate, the sliding block is matched with the guide rail body, the guide rail body is symmetrically distributed on two sides of the guide rail plate, and the bottom tray is provided with a first screw rod driving component, and the output end of the first screw rod driving component is connected with the placing platform. Realize the material loading to the reactor through first lead screw drive assembly, the slide rail adopts heavy-duty type slide rail in order to guarantee the bearing to the reactor, and visual detection module carries out size detection to the reactor. The problem of current reactor size detection efficiency is not high, detection precision is not high is solved.

Description

Reactor size detection device

Technical Field

The utility model relates to the technical field of size detection of reactors, in particular to a size detection device of a reactor.

Background

The screws of the reactor ventilation pipes need to be positioned and multidimensional dimension measurement exists. Before actual assembly, whether the upper mounting surface and the lower mounting surface are parallel or not, whether the hole sites are vertical or not, whether the diagonal lines of the hole sites are consistent or not, whether the screw rods of the ventilation pipe are on the same straight line or not, whether the screw rod spacing is consistent or not, whether the product height meets the requirements or not and other reasons cannot be measured, the inspection efficiency and the inspection accuracy are affected, and meanwhile, the production efficiency and the production qualification rate are prolonged. Therefore, a special, practical and multi-stage inspection tool is needed to be developed, so that the inspection process is simplified, the operation is easy, the efficiency is high, the precision is high, the accuracy is high, the product size, the flatness and the interval are ensured to be consistent at the same time, the practical problem in production is solved, the Chinese patent with the bulletin number of CN219045946U discloses a tool for inspecting and measuring the size of a base of a reactor/transformer, the bottom size can be detected, the detection of other positions is realized, the detection is carried out in a manual detection mode in the prior art, the manual efficiency is low, and the accuracy is difficult to ensure.

Disclosure of Invention

The utility model aims to provide a reactor size detection device, which aims to solve the problems of low efficiency and low detection precision of the existing reactor size detection.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a reactor size detection device, includes collet, slides and sets up the place platform on collet and set up the visual detection module in place platform top, the collet sets up in the frame, be provided with sliding component between collet and the place platform, sliding component is including setting up the guide rail board on place platform, setting up the guide rail body on the guide rail board, setting up L type backup pad on collet and setting up the slider in L type backup pad, slider and guide rail body cooperation, guide rail body symmetric distribution is in guide rail board both sides, be provided with first lead screw drive assembly on the collet the output of first lead screw drive assembly links to each other with place platform.

As a further improvement of the above technical scheme:

the visual detection module comprises a support plate arranged on the frame, a sliding rail arranged on the support plate and a detection frame matched with the sliding rail, wherein a second screw rod driving assembly is arranged on the support plate, and the output end of the second screw rod driving assembly is connected with the detection frame.

The detection frame comprises a transverse sliding frame matched with the sliding rail, a vertical sliding frame arranged below the transverse sliding frame and a mounting frame arranged on the transverse sliding frame in a sliding mode, a third screw rod driving assembly is arranged on the transverse sliding frame, the output end of the third screw rod driving assembly is connected with the mounting frame, and a detection camera is arranged on the mounting frame.

The number of the guide rail bodies is at least three. The number may be chosen in order to ensure that the load is based on the actual weight.

The placement platform is provided with a positioning plate and a plurality of positioning holes. The positioning hole is used for installing the positioning plate and the auxiliary positioning rod, and the size of the reactor is judged through the distance between the auxiliary positioning rod and the reactor, and the detection comprises whether the screws of the ventilating pipe are parallel, vertical, collinear and the like.

Compared with the prior art, the utility model has the beneficial effects that:

according to the reactor size detection device, the feeding of the reactor is achieved through the first screw driving assembly, the feeding sliding rail adopts the heavy-duty sliding rail to ensure the bearing of the reactor, the positioning plate is used for positioning the reactor, and after positioning is completed, the size detection is carried out on the reactor through the visual detection module. The problem of current reactor size detection efficiency is not high, detection precision is not high is solved.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of a tray according to the present utility model;

FIG. 3 is a second schematic view of the bottom tray of the present utility model;

FIG. 4 is a schematic diagram of a visual inspection module according to the present utility model;

FIG. 5 is a schematic diagram of a second embodiment of a visual inspection module according to the present utility model;

FIG. 6 is a third schematic view of the structure of the bottom tray of the present utility model.

Reference numerals: 1. a bottom tray; 11. a first screw drive assembly; 2. placing a platform; 21. a guide rail plate; 22. a guide rail body; 23. an L-shaped support plate; 24. a slide block; 3. a visual detection module; 31. a support plate; 32. a slide rail; 33. a detection frame; 34. a second screw drive assembly; 35. a transverse carriage; 36. a vertical carriage; 37. a mounting frame; 38. a third screw drive assembly; 39. a camera; 4. a frame; 25. a positioning plate; 26. and positioning holes.

Detailed Description

The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.

In the description of the present utility model, it should be noted that, directions or positions indicated by terms such as "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements to be referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in fig. 1 to 3, the reactor size detection device of this embodiment includes a bottom tray 1, a placement platform 2 slidably disposed on the bottom tray 1, and a visual detection module 3 disposed above the placement platform 2, where the bottom tray 1 is disposed on a rack 4, a sliding assembly is disposed between the bottom tray 1 and the placement platform 2, and the sliding assembly includes a guide rail plate 21 disposed on the placement platform 2, a guide rail body 22 disposed on the guide rail plate 21, an L-shaped support plate 23 disposed on the bottom tray 1, and a slider 24 disposed on the L-shaped support plate 23, where the slider 24 is matched with the guide rail body 22, the guide rail body 22 is symmetrically disposed on two sides of the guide rail plate 21, and an output end of the bottom tray 1, where the first screw driving assembly 11, is connected with the placement platform 2. The number of rail bodies 22 is at least three. In this embodiment, the number of the guide rail bodies 22 is 3, two guide rail bodies 22 are symmetrically arranged, and the other guide rail body 22 is arranged between the two guide rail bodies, so that the reactor has a large weight, and three guide rail bodies 22 are arranged for ensuring bearing pressure of the reactor. The sliding rail structure adopts a heavy-duty sliding rail with the model of HGH-45HA, can weigh more than 100kg, and can bear the weight of most types of reactors.

As shown in fig. 4 and 5, the visual detection module 3 includes a support plate 31 disposed on the frame 4, a slide rail 32 disposed on the support plate 31, and a detection frame 33 matched with the slide rail 32, and a second screw driving assembly 34 is disposed on the support plate 31, and an output end of the second screw driving assembly 34 is connected with the detection frame 33. The detection frame 33 comprises a transverse sliding frame 35 matched with the sliding rail 32, a vertical sliding frame 36 arranged below the transverse sliding frame 35 and a mounting frame 37 arranged on the transverse sliding frame 35 in a sliding manner, a third screw rod driving assembly 38 is arranged on the transverse sliding frame 35, the output end of the third screw rod driving assembly 38 is connected with the mounting frame 37, and a detection camera 39 is arranged on the mounting frame 37.

As shown in fig. 6, the placement platform 2 is provided with a positioning plate 25 and a plurality of positioning holes 26. The positioning plate 25 is fixed on the placement platform 2 through bolts, the position can be adjusted according to the requirement, and an auxiliary detection rod can be inserted into the positioning hole 26 for auxiliary size detection, and image detection is performed through visual shooting images so as to detect the size of the reactor.

When the electric reactor is used, the placing platform 2 is moved out, the electric reactor is placed on the placing platform 2 through the crane or the mechanical arm, the electric reactor is positioned through the positioning plate 25, and the auxiliary detection column can be inserted into the positioning hole 26 to assist in detecting the size. After the placement is finished, the placement platform 2 is operated to a detection position, the detection camera 39 is controlled to complete the image sampling of the reactor according to a preset program, and whether the size of the reactor is qualified is judged through an image analysis processing technology. Compared with manual ruler detection, the precision is obviously improved, and meanwhile the efficiency is obviously improved.

The foregoing is merely exemplary embodiments of the present utility model, and specific structures and features that are well known in the art are not described in detail herein. It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (5)

1. The utility model provides a reactor size detection device which characterized in that: including collet dish (1), slip set up on collet dish (1) place platform (2) and set up visual detection module (3) in place platform (2) top, collet dish (1) set up on frame (4), be provided with sliding component between collet dish (1) and place platform (2), sliding component is including setting up guide rail plate (21) on place platform (2), set up guide rail body (22) on guide rail plate (21), set up L type backup pad (23) on collet dish (1) and set up slider (24) on L type backup pad (23), slider (24) cooperate with guide rail body (22), guide rail body (22) symmetric distribution is in guide rail plate (21) both sides, be provided with first lead screw drive assembly (11) on collet dish (1) the output of first lead screw drive assembly (11) links to each other with place platform (2).

2. The reactor size detection apparatus according to claim 1, wherein: the visual detection module (3) comprises a support plate (31) arranged on the frame (4), a sliding rail (32) arranged on the support plate (31) and a detection frame (33) matched with the sliding rail (32), a second screw rod driving assembly (34) is arranged on the support plate (31), and the output end of the second screw rod driving assembly (34) is connected with the detection frame (33).

3. The reactor size detection apparatus according to claim 2, characterized in that: the detection frame (33) comprises a transverse sliding frame (35) matched with the sliding rail (32), a vertical sliding frame (36) arranged below the transverse sliding frame (35) and a mounting frame (37) arranged on the transverse sliding frame (35) in a sliding mode, a third screw rod driving assembly (38) is arranged on the transverse sliding frame (35), the output end of the third screw rod driving assembly (38) is connected with the mounting frame (37), and a detection camera (39) is arranged on the mounting frame (37).

4. A reactor size detection apparatus according to claim 2 or 3, wherein: the number of the guide rail bodies (22) is at least three.

5. The reactor size detection apparatus according to claim 4, wherein: the placement platform (2) is provided with a positioning plate (25) and a plurality of positioning holes (26).