CN220393531U - Full-electric high-temperature melting furnace for borosilicate glass production - Google Patents
Full-electric high-temperature melting furnace for borosilicate glass production Download PDFInfo
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- CN220393531U CN220393531U CN202321974315.7U CN202321974315U CN220393531U CN 220393531 U CN220393531 U CN 220393531U CN 202321974315 U CN202321974315 U CN 202321974315U CN 220393531 U CN220393531 U CN 220393531U
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- melting furnace
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- borosilicate glass
- water
- top cover
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- 238000002844 melting Methods 0.000 title claims abstract description 85
- 230000008018 melting Effects 0.000 title claims abstract description 85
- 239000005388 borosilicate glass Substances 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 76
- 238000003860 storage Methods 0.000 claims abstract description 21
- 238000003756 stirring Methods 0.000 claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 230000005611 electricity Effects 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 27
- 239000010865 sewage Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 239000011521 glass Substances 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 229910052796 boron Inorganic materials 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Glass Melting And Manufacturing (AREA)
Abstract
The utility model relates to an all-electric high-temperature melting furnace for borosilicate glass production, which comprises a bottom plate, wherein support rods are fixed at the left end and the right end of the upper surface of the bottom plate, a melting furnace is fixed at the tops of the two support rods, a top cover is fixed on the upper surface of the melting furnace, a cleaning component for cleaning an inner cavity of the melting furnace is arranged at the left end of the upper surface of the top cover, and a stirring component for stirring borosilicate glass in the inner cavity of the melting furnace is arranged in the middle of the upper surface of the top cover; the cleaning assembly comprises a water storage tank fixed at the left end of the upper surface of the top cover, and a water suction pump is fixed at the right end of the upper surface of the top cover. This borosilicate glass production is with full electricity high temperature melting furnace, through setting up storage water tank, suction pump, inlet tube, outlet pipe, annular circle and high-pressure nozzle's cooperation mutually supporting, can be with the inner chamber clean up of melting furnace again with stirring assembly's cooperation, in the sewage can flow out the melting furnace through the drain pipe, avoids remaining borosilicate glass material to block up the drain pipe.
Description
Technical Field
The utility model relates to the technical field of borosilicate glass, in particular to an all-electric high-temperature melting furnace for borosilicate glass production.
Background
Borosilicate glass is a special glass material with high temperature resistance and high hardness, is often used in solar energy, chemical industry, medicine packaging and other industries, and is mainly prepared from diboron trioxide and silicon dioxide, sodium silicate sand, soda water and ground lime are added, the boron content is fourteen percent, the silicon content is eighty percent, and the borosilicate glass has a very low thermal expansion coefficient, and is only about one third of that of common glass.
Chinese patent bulletin No.: CN 215559825U discloses a rectangular furnace for melting high borosilicate glass, relates to high borosilicate glass technical field, when melting high borosilicate glass material in the use electric melting furnace in order to solve prior art, electric melting furnace inflow is poor, and the electrode can only be heated locally, leads to high borosilicate glass material to be heated unevenly, melts the inefficiency problem, the inside of supporting the base is provided with the power chamber, the inside of power chamber is provided with the reduction gear, and reduction gear and supporting the base and pass through bolt fixed connection, servo motor is installed to the below of reduction gear, and reduction gear and servo motor pass through shaft coupling fixed connection, the top of supporting the base is provided with the rotation recess, the inside of rotation recess is provided with the bearing, and bearing and supporting base fixed connection, the inside of bearing is provided with rotating bottom plate, and bearing and rotating bottom plate fixed connection, rotating bottom plate and reduction gear pass through the pivot and be connected, but this utility model is not convenient for melt the chamber after high borosilicate glass material melts, can lead to remaining high borosilicate glass material adhesion at the inner wall of box, and can block up the flowing back hole excessively.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides an all-electric high-temperature melting furnace for borosilicate glass production, which has the advantages of automatic cleaning and the like, and solves the problems that after high-boron glass materials are melted, the melting cavity is inconvenient to clean, residual high-boron glass materials are adhered to the inner wall of a melting box body, and liquid discharge holes can be blocked if too much high-boron glass materials are formed.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an all-electric high temperature melting furnace for borosilicate glass production, includes the bottom plate, both ends are all fixed with the bracing piece about the bottom plate upper surface, two the top of bracing piece is fixed with the melting furnace, the upper surface of melting furnace is fixed with the top cap, the left end of top cap upper surface is equipped with the cleaning subassembly that is used for wasing the melting furnace inner chamber, the middle part of top cap upper surface is equipped with the stirring subassembly that is used for stirring borosilicate glass in the melting furnace inner chamber;
the cleaning assembly comprises a water storage tank fixed at the left end of the upper surface of the top cover, a water suction pump is fixed at the right end of the upper surface of the top cover, a water inlet pipe is communicated with the water inlet end of the water suction pump, a water outlet pipe is communicated with the water outlet end of the water suction pump, an annular ring is fixed on the inner top wall of the melting furnace, a high-pressure spray nozzle is communicated with the lower surface of the annular ring, a liquid outlet pipe is communicated with the lower surface of the melting furnace, and an electromagnetic valve is communicated with the bottom of the liquid outlet pipe.
Further, the two supporting rods are symmetrically distributed on the left side and the right side of the central axis of the melting furnace, and a heat insulation layer is fixed in the inner cavity of the melting furnace.
Further, the right end of melting furnace upper surface intercommunication has the feeder hopper, the left end intercommunication of storage water tank upper surface has the water pipe.
Further, the number of the high-pressure spray heads is not less than two, and the high-pressure spray heads are uniformly distributed on the lower surface of the annular ring.
Further, the other end of the water inlet pipe penetrates through the inner top wall of the water storage tank and extends to the inner cavity of the water storage tank, and the length of the water inlet pipe extending into the water storage tank is smaller than the distance between the inner top wall and the inner bottom wall of the water storage tank.
Further, the stirring subassembly is including fixing the fixed case at melting furnace upper surface middle part, the interior roof of fixed case is fixed with the motor, the output shaft of motor runs through the interior roof of melting furnace and extends to the inner chamber of melting furnace and be fixed with the axostylus axostyle, the surface fixation of axostylus axostyle has fixed cover, the left and right sides of fixed cover surface all is fixed with the electrode rod, the one end that the axostylus axostyle was kept away from to the electrode rod is fixed with the scraper blade.
Further, the number of the fixing sleeves is not less than two, and the number of the fixing sleeves is not less than two and is uniformly distributed on the outer surface of the shaft rod.
Compared with the prior art, the technical scheme of the application has the following beneficial effects:
1. this borosilicate glass production is with full electricity high temperature melting furnace, through setting up storage water tank, suction pump, inlet tube, outlet pipe, annular circle and high-pressure nozzle's cooperation mutually supporting, can be with the inner chamber clean up of melting furnace again with stirring assembly's cooperation, in the sewage can flow out the melting furnace through the drain pipe, avoids remaining borosilicate glass material to block up the drain pipe.
2. This borosilicate glass production is with full electricity high temperature melting furnace drives axostylus axostyle and fixed cover through the output shaft of motor and rotates to can make the electrode bar rotate, when the electrode bar rotated, not only with borosilicate glass material's area of contact increase, can also make its quick melting with borosilicate glass material stirring, improved borosilicate glass material's melting rate.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a cleaning assembly according to the present utility model;
FIG. 3 is a schematic view of the stirring assembly of the present utility model.
In the figure: 1 bottom plate, 2 bracing pieces, 3 melting furnace, 4 top cap, 5 cleaning component, 501 storage water tank, 502 suction pump, 503 inlet tube, 504 outlet tube, 505 annular ring, 506 high-pressure nozzle, 507 drain pipe, 508 solenoid valve, 6 stirring component, 601 fixed box, 602 motor, 603 axostylus axostyle, 604 fixed sleeve, 605 electrode rod, 606 scraper blade, 7 insulating layer.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, an all-electric high-temperature melting furnace 3 for borosilicate glass production in this embodiment includes a bottom plate 1, support rods 2 are fixed at both ends of the upper surface of the bottom plate 1, the melting furnace 3 is fixed at the tops of the two support rods 2, a top cover 4 is fixed on the upper surface of the melting furnace 3, a cleaning assembly 5 for cleaning the inner cavity of the melting furnace 3 is arranged at the left end of the upper surface of the top cover 4, and a stirring assembly 6 for stirring borosilicate glass in the inner cavity of the melting furnace 3 is arranged in the middle of the upper surface of the top cover 4.
Wherein, two bracing pieces 2 symmetric distribution are in the left and right sides of melting furnace 3 axis, and the inner chamber of melting furnace 3 is fixed with insulating layer 7, can avoid the heat to distribute to the outside of melting furnace 3 fast, influences the loss of energy, and the right-hand member intercommunication of melting furnace 3 upper surface has the feeder hopper.
Referring to fig. 2, in order to avoid blocking the drain pipe 507 by the residual borosilicate glass material, the cleaning assembly 5 in this embodiment includes a water storage tank 501 fixed at the left end of the upper surface of the top cover 4, a water pump 502 fixed at the right end of the upper surface of the top cover 4, a water inlet pipe 503 connected to the water inlet end of the water pump 502, a water outlet pipe 504 connected to the water outlet end of the water pump 502, a water inlet pipe 508 for filling the inner cavity of the water storage tank 501 with water, then starting the water pump 502, the water inlet end of the water pump 502 pumps the water solution in the water storage tank 501 into the inner cavity of the water outlet pipe 504 through the water inlet pipe 503, an annular ring 505 fixed at the inner top wall of the melting furnace 3, a high pressure nozzle 506 connected to the lower surface of the annular ring 505, and then flowing out from the high pressure nozzle 506, so as to spray the inner cavity of the melting furnace 3, a cleaning liquid outlet pipe 507 connected to the lower surface of the melting furnace 3, a solenoid valve 508 connected to the bottom of the liquid outlet pipe 507, after the inner wall of the melting furnace 3, the solenoid valve 508 opened, and the sewage flowing out of the melting furnace 3 through the liquid outlet pipe 507.
The left end of the upper surface of the water tank 501 is communicated with water pipes, the number of the high-pressure spray nozzles 506 is not less than two, the high-pressure spray nozzles 506 which are not less than two are uniformly distributed on the lower surface of the annular ring 505, the other end of the water inlet pipe 503 penetrates through the inner top wall of the water tank 501 and extends to the inner cavity of the water tank 501, and the length of the water inlet pipe 503 extending into the water tank 501 is smaller than the distance between the inner top wall and the inner bottom wall of the water tank 501.
Referring to fig. 3, in order to quickly melt borosilicate glass material, the stirring assembly 6 in this embodiment includes a fixing box 601 fixed in the middle of the upper surface of the melting furnace 3, a motor 602 is fixed on the inner top wall of the fixing box 601, an output shaft of the motor 602 penetrates through the inner top wall of the melting furnace 3 and extends to the inner cavity of the melting furnace 3, and a shaft rod 603 is fixed on the output shaft of the motor 602, the borosilicate glass material is poured into the inner cavity of the melting furnace 3 from a hopper, then a switch of the shaft rod 605 is turned on, after the borosilicate glass material is quickly heated, the motor 602 is started, the output shaft of the motor 602 rotates and drives the shaft rod 603 to rotate, a fixing sleeve 604 is fixed on the outer surface of the shaft rod 603, electrode rods 605 are fixed on the left and right sides of the outer surface of the fixing sleeve 604, the shaft rod 603 rotates the fixing sleeve 604, the electrode rods 605 fixed on the left and right sides of the fixing sleeve 604 rotate, the heated electrode rods 605 are in contact with the borosilicate glass material and stir the borosilicate glass material at this moment, one end of the electrode rods 605 far from the shaft rod 603 is fixed with a scraper 606, and the rotation of the electrode rods 605 drives the scraper 606 to rotate, and residues of the borosilicate glass attached to the inner cavity of the melting furnace 3 can be scraped.
Wherein, the number of the fixing sleeves 604 is not less than two, and the number of the fixing sleeves 604 is not less than two and is uniformly distributed on the outer surface of the shaft 603.
The working principle of the embodiment is as follows:
(1) When the high-temperature melting furnace 3 is used, borosilicate glass materials are poured into the inner cavity of the melting furnace 3 from the feeding hopper, then the switch of the electrode rod 605 is turned on, after the borosilicate glass materials are heated rapidly, the motor 602 is started, the output shaft of the motor 602 rotates and drives the shaft rod 603 to rotate, the shaft rod 603 rotates to drive the fixing sleeve 604 to rotate, the electrode rod 605 fixed on the left side and the right side of the fixing sleeve 604 rotates, at the moment, the heated electrode rod 605 contacts the borosilicate glass materials and stirs the borosilicate glass materials to melt rapidly, the melted borosilicate glass materials can flow out of the liquid outlet pipe 507 through the electromagnetic valve 508, at the moment, the rotation of the electrode rod 605 drives the scraping plate 606 to rotate, residues of the borosilicate glass materials attached to the inner cavity of the melting furnace 3 can be scraped, the residues of the borosilicate glass materials flow out of the melting furnace 3 from the liquid outlet pipe 507, and then the electromagnetic valve 508 is closed.
(2) After the melted borosilicate glass material flows out of the inner cavity of the melting furnace 3, the inner cavity of the melting furnace 3 can be cleaned, the inner cavity of the water storage tank 501 is filled with water through a water pipe, then the water suction pump 502 is started, the water inlet end of the water suction pump 502 pumps water solution in the water storage tank 501 into the inner cavity of the water pipe 504 through the water inlet pipe 503, the water solution in the water outlet pipe 504 flows into the inner cavity of the annular ring 505 and then flows out of the high-pressure spray nozzle 506, the inner cavity of the melting furnace 3 can be sprayed quickly, the motor 602 is started, the scraping plate 606 rotates quickly, the electromagnetic valve 508 can be opened after the inner wall of the melting furnace 3 is cleaned, and sewage flows out of the melting furnace 3 through the liquid outlet pipe 507.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a borosilicate glass production is with full electricity high temperature melting furnace, includes bottom plate (1), its characterized in that: the device is characterized in that support rods (2) are fixed at the left end and the right end of the upper surface of the bottom plate (1), a melting furnace (3) is fixed at the top of each support rod (2), a top cover (4) is fixed on the upper surface of each melting furnace (3), a cleaning component (5) for cleaning the inner cavity of each melting furnace (3) is arranged at the left end of the upper surface of each top cover (4), and a stirring component (6) for stirring borosilicate glass in the inner cavity of each melting furnace (3) is arranged in the middle of the upper surface of each top cover (4);
the cleaning assembly (5) comprises a water storage tank (501) fixed at the left end of the upper surface of the top cover (4), a water suction pump (502) is fixed at the right end of the upper surface of the top cover (4), a water inlet pipe (503) is communicated with the water inlet end of the water suction pump (502), a water outlet pipe (504) is communicated with the water outlet end of the water suction pump (502), an annular ring (505) is fixed on the inner top wall of the melting furnace (3), a high-pressure spray head (506) is communicated with the lower surface of the annular ring (505), a liquid outlet pipe (507) is communicated with the lower surface of the melting furnace (3), and an electromagnetic valve (508) is communicated with the bottom of the liquid outlet pipe (507).
2. The all-electric high-temperature melting furnace for borosilicate glass production according to claim 1, wherein: the two supporting rods (2) are symmetrically distributed on the left side and the right side of the central axis of the melting furnace (3), and a heat insulation layer (7) is fixed in the inner cavity of the melting furnace (3).
3. The all-electric high-temperature melting furnace for borosilicate glass production according to claim 1, wherein: the right end of the upper surface of the melting furnace (3) is communicated with a feed hopper, and the left end of the upper surface of the water storage tank (501) is communicated with a water pipe.
4. The all-electric high-temperature melting furnace for borosilicate glass production according to claim 1, wherein: the number of the high-pressure spray heads (506) is not less than two, and the high-pressure spray heads (506) which are not less than two are uniformly distributed on the lower surface of the annular ring (505).
5. The all-electric high-temperature melting furnace for borosilicate glass production according to claim 1, wherein: the other end of the water inlet pipe (503) penetrates through the inner top wall of the water storage tank (501) and extends to the inner cavity of the water storage tank (501), and the length of the water inlet pipe (503) extending into the water storage tank (501) is smaller than the distance between the inner top wall and the inner bottom wall of the water storage tank (501).
6. The all-electric high-temperature melting furnace for borosilicate glass production according to claim 1, wherein: stirring subassembly (6) are including fixing fixed case (601) at melting furnace (3) upper surface middle part, the interior roof of fixed case (601) is fixed with motor (602), the output shaft of motor (602) runs through the interior roof of melting furnace (3) and extends to the inner chamber of melting furnace (3) and be fixed with axostylus axostyle (603), the surface fixation of axostylus axostyle (603) has fixed cover (604), the left and right sides of fixed cover (604) surface all is fixed with electrode rod (605), one end that axostylus axostyle (603) were kept away from to electrode rod (605) is fixed with scraper blade (606).
7. The full-electric high-temperature melting furnace for borosilicate glass production according to claim 6, wherein: the number of the fixing sleeves (604) is not less than two, and the fixing sleeves (604) with the number not less than two are uniformly distributed on the outer surface of the shaft rod (603).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321974315.7U CN220393531U (en) | 2023-07-26 | 2023-07-26 | Full-electric high-temperature melting furnace for borosilicate glass production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321974315.7U CN220393531U (en) | 2023-07-26 | 2023-07-26 | Full-electric high-temperature melting furnace for borosilicate glass production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220393531U true CN220393531U (en) | 2024-01-26 |
Family
ID=89601414
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321974315.7U Active CN220393531U (en) | 2023-07-26 | 2023-07-26 | Full-electric high-temperature melting furnace for borosilicate glass production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220393531U (en) |
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2023
- 2023-07-26 CN CN202321974315.7U patent/CN220393531U/en active Active
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