CN220372874U - Grinding machine - Google Patents
Grinding machine Download PDFInfo
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- CN220372874U CN220372874U CN202321693563.4U CN202321693563U CN220372874U CN 220372874 U CN220372874 U CN 220372874U CN 202321693563 U CN202321693563 U CN 202321693563U CN 220372874 U CN220372874 U CN 220372874U
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- silicon rod
- grinding machine
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- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The utility model relates to the technical field of hard and brittle material processing, and particularly provides a grinding machine, which comprises: a collet assembly; a grinding assembly; and a slide mechanism to which the grinding assembly is slidably disposed, so that: grinding the workpiece in a mode that the grinding assembly moves on the sliding table mechanism along the axial direction of the workpiece in a state that the workpiece is clamped by the chuck assembly; the grinding machine further includes a sealing portion including: a first seal assembly disposed on the collet assembly; and a second seal assembly disposed on the slide mechanism. By the arrangement of the sealing part, silicon powder, waste water and the like can be effectively prevented from entering the grinder. Based on the transfer mechanism comprising the clamping jaw assemblies, the workpiece clamped between the two clamping jaw assemblies can be transferred among the grinding station, the feeding assembly and the discharging assembly of the grinding machine.
Description
Technical Field
The utility model relates to the technical field of hard and brittle material processing, and particularly provides a grinding machine.
Background
The apparatus for processing a brittle material generally includes a cutter for cutting a long silicon rod into a short silicon rod (e.g., a silicon rod having a generally circular cross section, abbreviated as a round rod) by a method such as wire cutting, a squarer for cutting a round rod into a silicon rod having a rectangular cross section (abbreviated as a square rod) by a method such as wire cutting, a grinder for bringing the surface accuracy of the rough rod to a standard by a grinding operation (e.g., after grinding the square rod at this stage, the surface accuracy may be generally referred to as a finished rod), and a slicer for obtaining a thin sheet to be used by a method such as wire cutting (wire net cutting).
The grinding machine mainly comprises a horizontal grinding machine and a vertical grinding machine, and for the horizontal grinding machine, the structure of the grinding machine generally comprises an feeding/discharging device, a feeding sliding table device and a grinding device. The grinding operation of the silicon rod is generally carried out by: firstly, fixing the square silicon rod (the rough rod) to an upper blanking device, after preliminary adjusting the gesture of the silicon rod, sending the silicon rod between two chucks of a feeding slipway device, wherein, if the two chucks can be both movable chucks or one of the two chucks is a movable chuck and the other chuck is a fixed chuck. The silicon rod is delivered to a position corresponding to the grinding device by the movement of the feed slide means in the axial direction (feed direction) of the silicon rod. On the basis of this, by bringing the grinding device close to the silicon rod and reciprocating the silicon rod in the feed direction, a corresponding grinding operation can be performed on one set of surfaces to be ground or on a pair of edges of the silicon rod. Thereafter, by rotating the silicon rod to a second set of faces to be sharpened or another pair of edges, and so on, the blank rod may be machined into a finished rod by a grinding machine as previously described.
It can be seen that the current horizontal grinding machines perform their grinding operations mainly with a reciprocating motion in the feed direction that depends on the silicon rod. Because the reciprocating motion of the silicon rod needs a larger moving stroke, the linear operation corresponding to the larger moving stroke has a certain influence on the precision of the silicon rod after grinding (such as the influence of the straightness of the linear guide rail matched with the linear motion direction on the precision of the silicon rod is larger, etc.), and the influence can bring larger grinding allowance, and the grinding precision of the silicon rod does not reach the standard. Thus, a new solution is needed by those skilled in the art to change or adjust the current grinding machine process.
It should be noted that the above description of the background art only introduces the present utility model in combination with the ideas of the inventor in conception and related products, namely: a specific application scenario in which the present utility model may be applied is given, and it should not be understood that the technical solution of the present utility model can only be applied to this scenario. In the context of the present utility model, the grinding machine is a horizontal grinding machine, and the silicon rod reciprocates in the axial direction of the silicon rod by a grinding assembly without reciprocating in the grinding zone of the horizontal grinding machine. Accordingly, there is a need to provide a sealing solution adapted to it to prevent the relevant components from being contaminated or even damaged to varying degrees by the cutting fluid, silicon powder, etc. entering into them.
Disclosure of Invention
The present utility model aims to provide a sealing solution that can be adapted to realize a grinding machine in the form of a silicon rod stationary and a grinding assembly reciprocating during machining of a workpiece by the grinding assembly.
Such as the conventional jaw assembly cannot adjust the state of the silicon rod after clamping the silicon rod, the coaxiality of the axis of the silicon rod and the axis of the chuck assembly of the grinding area of the grinding machine cannot be generally satisfied, which may cause problems of large grinding allowance and low grinding precision. In the case of using the grinder of the present utility model, it is expected that the grinding operation for the silicon rod is realized in such a manner that the silicon rod held by the chuck assembly is in a stationary state and the grinding assembly grinding the silicon rod is in a reciprocating state. And moreover, the sealing part can effectively prevent silicon powder, waste water and the like from entering the grinder, so that the cleanliness of the grinder is ensured, and the usability of the grinder is further ensured.
In view of this, the present utility model provides a grinding machine comprising: a chuck assembly in which a workpiece can be clamped in a clamping space formed by the chuck assembly; a grinding unit capable of grinding a workpiece held in the holding space; and a slide mechanism to which the grinding assembly is slidably disposed, so that: grinding the workpiece in a mode that the grinding assembly moves on the sliding table mechanism along the axial direction of the workpiece in a state that the workpiece is clamped by the chuck assembly; the grinding machine further includes a sealing portion including: a first seal assembly disposed on the collet assembly; and a second seal assembly disposed on the slide mechanism.
With this configuration, the grinding operation can be completed by the workpiece (e.g., silicon rod) being stationary and the grinding unit being movable. Such a working mode allows a significant saving in space corresponding to the grinding zone, since the movement of the workpiece often requires a large amount of space to be reserved. In addition, the workpiece is in a relatively static state during the grinding operation, so that the pose precision of the workpiece in a clamping state can be better ensured, and the grinding precision of the workpiece can be effectively ensured on the basis. On the basis, through the arrangement of the sealing part, silicon powder, waste water and the like can be effectively prevented from entering the grinder, so that the cleanliness of the grinder is ensured.
For the grinding machine described above, in one possible embodiment, at least a portion of the seal is a multi-layer seal structure.
With this configuration, better sealing performance can be achieved.
It will be appreciated that the structural form of the sealing structure, the number of layers, the range of each layer of sealing, the manner of fit between the multi-layer sealing structure, etc. can be determined by those skilled in the art according to actual requirements. Illustratively, multi-layer seals are employed entirely or only for important seal areas.
For the grinding machine described above, in one possible embodiment, the first seal assembly is a multi-layer seal structure.
With this configuration, it is possible to achieve a seal performance in a region where silicon powder and waste water are more likely to accumulate.
With respect to the above grinding machine, in one possible embodiment, the chuck assembly includes a first chuck and a second chuck between which a workpiece can be clamped, the first seal assembly comprising: a first portion located in an area of the grinding machine corresponding to between the first and second chucks.
By this construction, a possible arrangement of the first sealing assembly on the grinding machine is given.
For the above grinding machine, in one possible embodiment, the chuck assembly comprises: a chuck driving part disposed at the first chuck and/or the second chuck to drive the respective chucks to move toward/away from the other, the first sealing assembly comprising: a second portion located in an area of the grinding machine corresponding to the chuck drive assembly.
With this configuration, the chuck driving member can be ensured to be in a relatively clean working environment.
In one possible embodiment, for the grinding machine described above, the first seal assembly includes an inner seal structure and an outer seal structure,
wherein at least the outer seal structure corresponding to the first portion has a leading surface capable of facilitating liquid discharge.
By means of this construction, a possible design of the first sealing assembly is provided.
It will be appreciated that the specific form of the guiding surface, such as a slope inclined from one side to the other, a slope inclined from the middle to the outside, a curved surface, a combination thereof, etc., can be determined by one skilled in the art according to actual requirements.
For the grinding machine described above, in one possible embodiment, the first seal assembly and/or the second seal assembly is an organ shield.
By such a constitution, a specific structural form of the first/second seal assembly is given.
With the above grinding machine, in one possible embodiment, the sealing portion comprises a connecting part formed with a track adapted to the organ shield and the wall of at least a part of the track is configured as a labyrinth.
With this configuration, the sealing can be realized more preferably, and for example, the connecting member having a labyrinth structure can be disposed for the first and second portions.
For the above grinding machine, in one possible embodiment, the grinding machine comprises: an inner protection assembly capable of dividing the grinding machine into a grinding area and a non-grinding area, wherein the clamping space is positioned in the grinding area, and the grinding assembly can at least enter the grinding area.
With this configuration, the cleanliness of the grinding operation can be ensured. For example, the water mist and the silicon powder during the grinding operation can be controlled to be always in the grinding area. Correspondingly, the non-grinding area distinguished from the grinding area can always keep a relatively clean and dry environment, so that the service performance of the grinding machine is optimized.
It will be appreciated that the structural form, number, and the specific form of the grinding area configured by the inner protection assembly can be determined by those skilled in the art according to actual requirements. The inner shield assembly may be of rigid or flexible construction, and the structured grinding area may be a fixed area or a convertible area, for example. For example, the grinding area may change as the grinding operation proceeds, such as by merely separating the area corresponding to the current grinding position from other positions.
For the above grinding machine, in one possible embodiment, the grinding machine includes a transfer mechanism and a jaw assembly disposed on the transfer mechanism, the jaw assembly being capable of holding a workpiece and delivering the workpiece to the grinding area via the transfer mechanism; wherein the inner shield assembly has an open area to allow the jaw assembly to reach the grinding area.
With this construction, a possible way of the workpiece reaching the grinding zone is given.
It is understood that the specific structural form of the transfer mechanism, such as a carrying trolley riding on a track and traveling along the track, can be determined by persons skilled in the art according to actual requirements.
In one possible embodiment, the transport mechanism comprises: a first moving assembly by means of which the jaw assembly is movable in a horizontal direction; and/or a second movement assembly by means of which the jaw assembly is movable in a vertical direction.
By means of this construction, possible configurations of the transport mechanism are provided.
It will be appreciated that a person skilled in the art may determine the specific form of the first/second moving assembly and the specific manner in which the corresponding movement is achieved, etc. according to the actual requirements. Taking the first moving component as an example, the following may be: the power cylinder, the linear module and the like are directly connected with the clamping jaw assembly in a driving way; the motor and the like are indirectly connected with the clamping jaw through a gear-rack pair, a screw-nut mechanism and the like in a driving way; etc.
In one possible embodiment, a movable shielding member may be provided for the position of the open area.
With such a configuration, it is possible to achieve both the isolation performance of the grinding region and the isolation performance of other regions while ensuring that the workpiece reliably reaches the grinding region. Specifically, in the case where it is necessary to feed the workpiece into the grinding region, at least a part of the open region is opened by the movement of the shielding member, and the open region is closed during the grinding operation.
It will be appreciated that the person skilled in the art may determine the structural form, number, specific activity form of the shielding portion, the mechanism on which the activity is to be performed, etc. according to the actual requirements. For example, the shielding component can be used for blocking the open area in a rotatable or telescopic mode or a vertical lifting mode, and for example, the shielding component can be a rigid structure (such as a shielding plate) or a foldable structure and the like.
In one possible embodiment, the grinding machine is provided with a drain assembly at a location corresponding to the grinding area.
With this configuration, waste water or the like inside the grinding area can be discharged in time, thereby ensuring the sustainability of the grinding operation in the case where the inner shield assembly is provided. For example, the waste water may be drained to the bed side of the grinding machine through a built-in water tank and drained out of the grinding machine through a drain pipe.
Drawings
The preferred embodiments of the present utility model will be described below by taking a workpiece as an example of a silicon rod (hereinafter, abbreviated as a silicon rod, including a raw rod to be processed and a finished rod processed), and referring to the accompanying drawings, in which:
FIG. 1 is a schematic view of a transfer mechanism in a grinding machine according to one embodiment of the utility model, showing a support assembly, a traverse assembly and a longitudinal movement assembly;
FIG. 2 is a schematic diagram of a transfer mechanism in a grinding machine according to an embodiment of the present utility model, showing mainly a support assembly and a lateral movement assembly;
FIG. 3 is a schematic diagram of a transfer mechanism in a grinding machine according to an embodiment of the present utility model, mainly illustrating a support assembly, a lateral movement assembly, and a slide table;
FIG. 4 is a schematic view showing a state of a longitudinally moving component in a transfer mechanism of a grinding machine according to an embodiment of the present utility model, in which a slide table is located at a higher position;
FIG. 5 is a schematic diagram showing a second state of the longitudinally moving assembly in the transfer mechanism of the grinding machine according to an embodiment of the present utility model, in which the slide table is located at a lower position;
FIG. 6 shows a schematic structural view of a jaw assembly in a transfer mechanism of a grinding machine in accordance with one embodiment of the present utility model;
FIG. 7 is a schematic view showing the structure of a switching assembly in a transfer mechanism of a grinding machine according to an embodiment of the utility model;
FIG. 8 is a schematic diagram showing a first state of a switching assembly in a transfer mechanism of a grinding machine in which a fixed jaw assembly is capable of moving in synchronization with an adjusting jaw assembly, in accordance with one embodiment of the present utility model;
FIG. 9 is a schematic diagram showing a second state of the switching assembly in the transfer mechanism of the grinding machine, in which only the jaw assembly movement is adjusted, in accordance with one embodiment of the present utility model;
FIG. 10 is a schematic view showing the construction of a fixed jaw assembly in a transfer mechanism of a grinding machine in accordance with one embodiment of the present utility model;
FIG. 11 is a schematic view showing a state in which a fixed jaw assembly corresponds to a first clamping space in a transfer mechanism of a grinding machine according to an embodiment of the present utility model;
FIG. 12 is a schematic view showing a state in which the fixed jaw assembly corresponds to the second clamping space in the transfer mechanism of the grinding machine according to the embodiment of the utility model;
fig. 13 is a schematic view of a state of clamping alignment of a fixed jaw assembly corresponding to a first clamping space in a transfer mechanism of a grinding machine according to an embodiment of the utility model, in which a silicon rod is in a state to be aligned before being clamped in the first clamping space;
FIG. 14 is a second schematic view showing a state of clamping alignment of the fixed jaw assembly corresponding to the first clamping space in the transfer mechanism of the grinding machine according to an embodiment of the present utility model;
FIG. 15 is a schematic view showing a state in which a fixed jaw assembly corresponds to a second clamping space in a transfer mechanism of a grinding machine according to an embodiment of the present utility model;
fig. 16 is a second schematic view showing a state in which a fixed jaw assembly corresponds to a first clamping space in a transfer mechanism of a grinding machine according to an embodiment of the present utility model, in which a fall prevention assembly is abutted to a silicon rod;
FIG. 17 is a schematic view showing the structure of an adjusting jaw assembly in a transfer mechanism of a grinding machine according to an embodiment of the utility model;
FIG. 18 is a schematic diagram showing a second configuration of an adjustment jaw assembly in a transfer mechanism of a grinding machine in accordance with one embodiment of the utility model, showing primarily a first adjustment assembly for achieving lateral fine adjustment;
FIG. 19 is a schematic diagram of a third configuration of an adjustment jaw assembly in a transfer mechanism of a grinding machine in accordance with one embodiment of the utility model, showing primarily a second adjustment assembly for achieving longitudinal fine adjustment;
fig. 20 is a schematic diagram of a state of a transfer mechanism of a grinding machine according to an embodiment of the present utility model corresponding to a first adjustment assembly, in which an actual position (solid line) of a front silicon rod and a theoretical position (broken line) of the silicon rod when clamped in a second clamping space are shown after adjustment (lateral fine adjustment) by the first adjustment assembly;
FIG. 21 is a schematic diagram of a second state of the transfer mechanism of the grinding machine according to an embodiment of the utility model, corresponding to the first adjustment assembly, showing the position of the laterally trimmed silicon rod, where the silicon rod is in a theoretical position;
FIG. 22 is a schematic diagram showing the state of the transfer mechanism of the grinding machine corresponding to the second adjusting assembly according to one embodiment of the present utility model, showing the actual position of the front silicon rod axis (solid line, downward inclination from left to right) and the theoretical position of the silicon rod axis (broken line, horizontal) adjusted (longitudinally fine-tuned) by the second adjusting assembly;
FIG. 23 is a second schematic view of a transfer mechanism of a grinding machine according to an embodiment of the utility model, showing the position of the longitudinally trimmed silicon rod axis, where the silicon rod axis is in a theoretical position, corresponding to the second adjustment assembly;
FIG. 24 is a schematic view showing a measurement principle of a transfer mechanism of a grinding machine according to an embodiment of the present utility model for measuring a silicon rod having a short length;
FIG. 25 is a schematic view showing the principle of measurement in a transfer mechanism of a grinding machine for measuring a silicon rod having a long length according to an embodiment of the present utility model;
FIG. 26 is a schematic view showing the structure of the loading and unloading assembly of the grinding machine according to one embodiment of the utility model;
FIG. 27 is a schematic view showing the structure of a table assembly in a loading and unloading assembly of a grinding machine according to an embodiment of the utility model;
FIG. 28 is a schematic view showing the structure of a table turning assembly in a loading and unloading assembly of a grinding machine according to an embodiment of the utility model;
FIG. 29 shows a schematic view of a stage flipping assembly according to one embodiment of the utility model;
FIG. 30 shows a second schematic view of a stage flipping assembly according to an embodiment of the utility model;
FIG. 31 is a schematic view showing the structure of a magazine assembly in a loading and unloading assembly of a grinding machine according to one embodiment of the utility model;
FIG. 32 is a schematic view showing the structure of the engagement assembly in the loading and unloading assembly of the grinding machine according to one embodiment of the utility model;
FIG. 33 is a schematic view showing the structure of a magazine turning assembly in the loading and unloading assembly of the grinding machine according to one embodiment of the utility model;
FIG. 34 is a schematic view showing a first state of a magazine turning assembly in a loading and unloading assembly of a grinding machine according to an embodiment of the utility model;
FIG. 35 is a second schematic view showing a state of a magazine turning assembly in a loading and unloading assembly of a grinder according to an embodiment of the present utility model;
FIG. 36 is a schematic view showing the arrangement of the detection assembly on the magazine assembly in the loading and unloading assembly of the grinding machine according to one embodiment of the utility model;
FIG. 37 shows a schematic view of the structure of a grinding machine according to an embodiment of the utility model;
FIG. 38 is a schematic view showing the structure of a grinding apparatus of a grinding machine according to an embodiment of the utility model; and
FIG. 39 is a schematic view showing the structure of a grinding assembly of the grinding machine according to one embodiment of the utility model;
FIG. 40 is a schematic view of the seal of the grinding apparatus of the grinding machine showing the inner shield assembly and the second seal assembly in accordance with one embodiment of the present utility model;
FIG. 41 is a schematic view showing a second configuration of a seal portion of a grinding apparatus of a grinding machine according to an embodiment of the utility model, showing a first seal assembly and a second seal assembly; and
Fig. 42 is an enlarged schematic view of a portion a in fig. 41, showing the connection member.
List of reference numerals:
1. a grinding device;
11. feeding and discharging components;
111. a magazine assembly;
1111. a magazine frame; 1112. casters; 1113. a foot cup;
112. a material table assembly;
1121. a material table supporting seat; 1122. a material table frame; 1123. a shaft support base; 1124. a support shaft; 1125. a synchronizing wheel; 1126. a material table driving motor;
113. a joining assembly;
1131. a connecting bracket; 1132. a first transition wheel; 1133. a driven sprocket; 1134. a second transition wheel;
114. a material storage table overturning assembly;
1141. a material storage table overturning plate; 1142. a protection block; 1143. a mounting plate; 1144. a mounting block; 11451. a slit hole; 11452. a slot hole; 11461. a first rotating shaft; 11462. a second rotating shaft;
115. a material table overturning assembly;
1151. a material table overturning driving component; 1152. the material table overturning bracket; 1153. a turnover shaft; 1154. the material platform overturns and compresses tightly the assembly;
116. an optoelectronic switch;
12. a collet assembly; 121. a chuck driving motor;
13. a grinding assembly;
131. finely grinding the grinding wheel; 132. rough grinding of the grinding wheel; 133. a bearing housing; 134. a first drive shaft; 135. a second drive shaft; 136. a motor; 137. a pulley mechanism;
14. A slipway mechanism;
1511. a first portion; 1512. a second portion; 152. a second seal assembly;
16. an inner protection component;
161. a side portion; 162. a top surface portion; 1621. an open area; 1622. a shielding member;
17. a connecting member;
2. a transfer mechanism;
211. a base support portion; 212. a portal frame; 213. a connecting rib;
221. a lateral movement assembly;
2211. a lateral movement driving motor;
222. a longitudinally moving assembly;
2221. longitudinally moving the slide; 2222. a longitudinal movement driving motor; 2223. longitudinally moving the rack and pinion pair; 2224. longitudinally moving the linear guide rail;
223. a sliding table;
2231. longitudinally moving the drive motor mounting member;
23. a jaw assembly;
230. a jaw base; 231. a fixed jaw assembly;
2311. fixing a clamping jaw base body; 2312. a fixed clamping jaw driving motor; 2313. a fixed clamping jaw screw nut mechanism;
23141. a first fixed jaw; 23142. a second fixed jaw;
23151. a first clamping position; 23152. a second clamping position;
2316. an anti-falling assembly;
23161. anti-falling unhooking;
231611, first hook; 231612, second hook;
232. adjusting the jaw assembly;
2321. adjusting the clamping jaw base body;
23211. A holder main body; 23212. a connecting bracket; 232121, reserved space;
23221. a first adjustment jaw; 23222. a second adjustment jaw;
2323. a first adjustment assembly;
23231. a first adjustment drive motor; 23232. a first adjustment rack and pinion pair; 23233. a first adjustment linear guide rail;
2324. a second adjustment assembly;
23241. a second adjustment jaw drive motor; 23242. a cam; 23243. a second adjustment guide structure;
2325. an opposite-emission photoelectric switch;
233. a clamping jaw transverse moving mechanism;
2331. a clamping jaw transversely moves to drive a motor; 2332. a gear chain pair;
23331. a first mounting location; 23332. a second mounting location;
2334. a switching assembly;
23341. a cylinder; 23342. a compaction block; 23343. a mounting frame; 23344. a spring;
3. a silicon rod.
Detailed Description
Preferred embodiments of the present utility model are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are merely for explaining the technical principles of the present utility model, and are not intended to limit the scope of the present utility model. While the present example has been described in terms of configuring the first and second adjustment assemblies for the adjustment jaw assemblies only, it is apparent that the first and second adjustment assemblies may be configured for the fixed jaw assemblies as well, and other configurations such as configuring the first/second adjustment assemblies and the second/first adjustment assemblies on the fixed jaw assemblies and the adjustment jaw assemblies, respectively, may be employed. Furthermore, while the basic structure of the fixed jaw assembly and the adjusting jaw assembly in this example is substantially the same except for the first/second adjusting assemblies, it is apparent that the two may take different structures.
It should be noted that, in the description of the present utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the apparatus or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, it should be noted that, in the description of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected, can be indirectly connected through an intermediate medium, and can also be communicated with the inside of two elements. The specific meaning of the above terms in the present utility model can be understood by those skilled in the art according to the specific circumstances.
Furthermore, in the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, it will be appreciated by those skilled in the art that the present utility model may be practiced without some of these specific details. In some instances, the principles of grinding machines and the like, which are well known to those skilled in the art, have not been described in detail in order to highlight the gist of the present utility model. The present utility model will be explained below with reference to all or part of fig. 1 to 42.
Referring mainly to fig. 1 to 3 and 37, in one possible embodiment, the grinding machine of the present utility model comprises a grinding device 1 and a transfer mechanism 2, wherein the grinding device 1 mainly comprises a feeding assembly (one application of the feeding assembly 11), a discharging assembly (another application of the feeding assembly 11) and a grinding assembly 13, the transfer mechanism 2 mainly comprises a support assembly, a moving assembly and a clamping jaw assembly 23, in this example, the support assembly comprises a gantry assembly, such as the gantry assembly comprises a basic support portion 211 and two gantries 212 arranged on the basic support portion, the moving assembly comprises a transverse moving assembly 221 capable of moving along the length direction of the gantry and a longitudinal moving assembly 222 capable of moving along the vertical direction, the moving assembly is provided with a clamping jaw assembly, in the case of clamping a workpiece to the clamping jaw assembly (the clamping jaw assembly holds the workpiece), the transfer of a hair bar from the feeding assembly to the grinding assembly and the transfer of a finished bar from the grinding assembly to the discharging assembly can be achieved by the moving assembly, etc.
[ lateral movement component ]
In one possible embodiment, the traverse assembly 221 includes a traverse drive motor 2211, a traverse lead screw nut mechanism, and a traverse linear guide. Such as one of the two gantry frames is provided with a drive motor (and a screw nut mechanism, a transversely moving linear guide, etc.) and is therefore referred to as a main frame and the other is not provided with a drive mechanism (including a transversely moving linear guide, etc.) and is therefore referred to as a sub-frame.
In one possible embodiment, the base support portion 211 includes a gantry frame including a gantry column to be disposed on the gantry column, and a main frame and an auxiliary frame are disposed on the gantry frame, and a reinforcing structure such as a connection rib 213 is further disposed between the main frame and the auxiliary frame to make the structure of the gantry assembly more stable. The portal frame assembly is mainly used for supporting a transfer mechanism serving as a transfer device.
In one possible implementation, the moving assembly includes a sliding table 223, the clamping jaw assembly 23 is disposed on the sliding table, and the lateral movement driving motor drives the sliding table to move on the lateral movement linear guide rail through the lateral movement screw nut mechanism, so that the sliding table drives the clamping jaw assembly to move along the lateral movement linear guide rail of the portal frame. Therefore, the accurate movement of the sliding table in the transverse movement direction can be realized through the servo control of the transverse movement driving motor. If can be provided with limit detection switch respectively in the slip table along its sideslip direction's both sides to guarantee that the slip table can accurately remove in its effective stroke.
[ longitudinally moving Assembly ]
Referring primarily to fig. 4-5, in one possible embodiment, the longitudinal movement assembly 222 includes a longitudinal movement slide 2221 (disposed between the main frame and the sub-frame), a longitudinal movement drive motor 2222, and a longitudinal movement rack and pinion 2223. If the longitudinal movement gear rack pair comprises a longitudinal movement gear and a longitudinal movement rack, the longitudinal movement gear is in driving connection with a longitudinal movement driving motor, the longitudinal movement driving motor is arranged on the sliding table, and therefore the sliding table can move on the longitudinal movement sliding seat along the vertical direction. Based on the above, the longitudinal movement driving motor can realize the longitudinal movement on the longitudinal movement sliding seat and the sliding table synchronously by means of the longitudinal movement gear rack pair. Therefore, accurate movement of the sliding table in the longitudinal movement direction can be realized through servo control of the longitudinal movement driving motor. The power from the longitudinal movement driving motor is transmitted through the meshing of the gear and the rack, so that the arrangement space of the longitudinal movement assembly comprising the longitudinal movement gear-rack pair can be effectively saved.
In one possible embodiment, a longitudinally moving linear guide 2224 is also provided on the longitudinally moving carriage to ensure stability during movement. If each of the opposite surfaces of the pair of longitudinally movable sliding seats is respectively provided with a longitudinally movable linear guide rail at a position close to the edges of the two sides, four longitudinally movable linear guide rails are provided, so that the sliding table can obtain better stability when moving along the longitudinal movement direction. The aforementioned longitudinally movable rack is, for example, fixedly arranged between two longitudinally movable linear guides.
In one possible embodiment, the sliding table is provided with a longitudinal movement driving motor installation component 2231, for example, the longitudinal movement driving motor installation component is an annular shell which can be sleeved on the outer side of the longitudinal movement sliding seat, for example, a guide groove which can be matched with the two pairs of longitudinal movement linear guide rails is arranged on the inner side of the annular shell, and the longitudinal movement driving motor is arranged on the longitudinal movement driving motor installation frame. If the annular shell comprises a vertical portion and a transverse portion extending outwards from the bottom of the vertical portion, the transverse portion is fixed to the top of the sliding table by means of a fastener such as a screw, and a reinforcing structure such as a reinforcing plate can be additionally arranged between the vertical portion and the transverse portion in order to ensure the strength of the annular shell.
[ clamping jaw Assembly ]
Referring primarily to fig. 4 and 23, in one possible embodiment, the primary functions of the jaw assembly 23 include:
1) The silicon rod may be clamped in two poses, as in this example, the jaw assembly may be used to clamp the silicon rod in a 45 ° face V-clamp and in a 0 ° face conventional clamp.
2) The single action of the adjusting jaw assembly (the fixed jaw assembly is in the first state) and the linkage between the fixed jaw assembly and the adjusting jaw assembly (the fixed jaw assembly is in the second state) can be achieved by the switching assembly.
3) The fine adjustment of the central axis of the silicon rod can be realized through adjusting the clamping jaw assembly, so that the silicon rod feeding device is better suitable for the silicon rod (wool rod) from the feeding assembly side, or the feeding deviation of the wool rod can be compensated.
4) The center alignment of the silicon rod can be better realized in a 45-degree material grabbing mode from the feeding assembly.
In one possible embodiment, the clamping jaw assembly 23 mainly includes a clamping jaw base (such as a fixing seat, etc.) 230, and a fixing clamping jaw assembly 231 and an adjusting clamping jaw assembly 232 disposed on the clamping jaw base, which can cooperate to form a clamping space for clamping the silicon rod. Wherein the jaw base is provided with a jaw traverse mechanism 233 by means of which the fixed jaw assembly and the adjusting jaw assembly can be brought into relative movement towards/away from each other.
In one possible embodiment, the jaw lateral movement mechanism 233 includes a jaw lateral movement drive motor 2331 and a gear chain pair 2332, where the jaw lateral movement drive motor is in driving connection with a gear of the gear chain pair to drive a chain engaged with the gear to move along an axis direction thereof, the chain is provided with a first mounting location 2331 and a second mounting location 2332 along an axis thereof, the fixed jaw assembly can be disposed at the first mounting location, and the adjustment jaw assembly is fixedly disposed at the second mounting location and thus can move with movement of the chain. Illustratively, the first/second mounting locations are mounts secured to the chain.
In one possible embodiment, the jaw traversing mechanism is provided with a set of switching assemblies 2334 at positions corresponding to the first mounting locations, by means of which the fixed jaw assembly is switched to the first state, in particular, the state in which the fixed jaw assembly is fixed to the first mounting locations, in case it is required that the fixed jaw assembly moves together with the adjusting jaw assembly. And switching the fixed jaw assembly to the second state, specifically, the state in which the fixed constraint relationship between the fixed jaw assembly and the first mounting position is released, by means of the switching assembly without the fixed jaw assembly moving with the adjusting jaw assembly. Thus, through the cooperation of switching assembly for fixed clamping jaw subassembly can switch between first state and second state, based on this, hopefully make fixed clamping jaw subassembly and adjustment clamping jaw subassembly can satisfy the demand of silicon rod in the transportation process better.
In one possible embodiment, the switching assembly 2334 includes a cylinder 2341 as the switching driving member, and the power output end of the cylinder is connected with the pressing block 23342, so that in the case that the power output end of the cylinder is pushed out downwards, the pressing block can be pushed to move downwards, so that the pressing block is abutted to the first mounting position or the fixed clamping jaw assembly arranged on the first mounting position, and the fixed clamping jaw assembly is locked with the chain. Thus, the fixed clamping jaw assembly and the adjusting clamping jaw assembly can move along with the movement of the chain. Accordingly, when the position of the fixed jaw assembly is required to be relatively fixed, the compression block is separated from the first mounting position or the fixed jaw set arranged on the first mounting position only by retracting the power output end of the air cylinder upwards. If the switching assembly comprises a mounting frame 23343, the air cylinder, the compression block and the fixed clamping jaw assembly are arranged on the mounting frame, reset structures such as a reset spring 23344 are arranged between the mounting frame and the transfer mechanism, and after separation, the fixed clamping jaw assembly and the like arranged on the mounting frame can return to the set position of the transfer mechanism under the action of the reset spring. For example, the reset structure can be other structures such as a power cylinder, a linear module comprising a motor and the like which can provide a pulling force along a set direction.
It will be appreciated that the above structure is only one exemplary description of the switching assembly, and those skilled in the art may determine the structural form, the first state, the second state, the switching manner therebetween, and the like of the switching assembly according to actual requirements. For example, the constraint relation between the pressing block and the first mounting position can be changed from abutting to other matching relations such as splicing, meshing, joggling and the like, and the switching driving component can be changed from a cylinder to other power cylinders such as a hydraulic cylinder, an electric cylinder and the like or a linear module with the same function. Besides the assembly of the air cylinder and the compression block, any type of clutch device can be reasonably modified to be used as the switching assembly of the utility model.
[ fixed jaw Assembly ]
In one possible embodiment, the stationary jaw assembly basically includes a stationary jaw base 2311 (e.g., a connection block, etc.), a stationary jaw drive motor 2312, a stationary jaw lead screw nut mechanism 2313 and a stationary jaw set. The fixed clamping jaw set comprises a first fixed clamping jaw 23141 and a second fixed clamping jaw 23142, such as a connecting seat with a U-shaped structure, a screw rod of a fixed clamping jaw screw nut mechanism is arranged between two vertical parts of the connecting seat, a fixed clamping jaw driving motor is arranged on a transverse part of the connecting seat, two sections of screw thread sections with opposite rotation directions are arranged on the screw rod of the fixed clamping jaw screw nut mechanism, and the first fixed clamping jaw and the second fixed clamping jaw are fixedly connected to two nuts of the fixed clamping jaw screw nut mechanism, which are matched with the two screw thread sections, respectively. Based on the above, the fixed clamping jaw driving motor drives the screw rod in the fixed clamping jaw screw nut mechanism to rotate, so that the (first and second) fixed clamping jaws can move in the directions approaching to/separating from each other at the same time, and the centering and clamping function of the silicon rod is completed. In addition, when the feeding clamping is completed through the fixed clamping jaw driving motor, the section size of the silicon rod can be directly calculated according to the clamping jaw driving motor, and the beat of the feeding transferring link is saved.
It will be appreciated that the fixed jaw drive motor and fixed jaw lead screw nut mechanism are merely exemplary descriptions of one manner of effecting relative movement between the first/second fixed jaws, and that a person skilled in the art may make a reasonable choice depending on the actual needs, such as changing the fixed jaw drive motor to a rotary module capable of effecting movement without changing the drive transmission form, changing the fixed jaw lead screw nut mechanism to a rack and pinion pair, configuring a set of fixed jaw lead screw nut mechanisms for each of the two fixed jaws (the two fixed jaws may be moved relatively independently), etc. In the case of adjustment of the drive transmission form, the fixed jaw drive motor may be changed to a power cylinder (a cylinder, an electric cylinder, a hydraulic cylinder, or the like), other linear modules, or the like, and the fixed jaw screw nut mechanism may be changed to other component forms capable of realizing corresponding transmission, or the like, accordingly.
In one possible embodiment, the clamping portions of the first and second fixed clamping jaws facing each other have a first clamping position 23151 and a second clamping position 23152, respectively, and thus enable a first clamping space to be formed therebetween by a pair of first clamping positions and a second clamping space to be formed therebetween by a pair of second clamping positions, wherein the first clamping space is capable of clamping a silicon rod of 45 ° -face (first posture, V-shaped clamping, or inclined clamping), and the second clamping space is capable of clamping a silicon rod of 0 ° -face (second posture, vertical clamping, or 0 ° conventional clamping). Therefore, the clamping of the silicon rod with two postures can be realized through the same set of fixed clamping jaw assembly. In this example, the first clamping space is mainly used for clamping a silicon rod (finished rod) after grinding operation in a V-shaped clamping manner, and the second clamping space is mainly used for clamping a silicon rod (blank rod) before grinding operation in a vertical clamping manner, and the first clamping space is located below the second clamping space.
In the case where vertical clamping is required, the two fixed jaws are moved close to each other until they come into close abutment with the sides of the silicon rod to clamp the silicon rod. For the same specification (size), in case of using V-clamp, the two fixed jaws need to be moved further toward each other so as to clamp the silicon rod in V-clamp. Compared with the vertical clamping mode, the V-shaped clamping mode can achieve coincidence of the diagonal line of the silicon rod and the center of the first clamping space, so that under the condition of V-shaped clamping, the centering operation of the silicon rod can be completed in the clamping process. In addition, according to the opening and closing distance between the two fixed clamping jaws, the section size of the silicon rod can be accurately calculated.
In one possible embodiment, the stationary jaw assembly further includes a fall arrest assembly 2316, which is added because: in the case of the fixed jaw assembly for clamping a silicon rod having a 0 ° face, the clamping stability of the silicon rod is ensured by means of friction between a pair of clamping abutment faces corresponding to the second clamping space and a pair of sides of the silicon rod, and since the surface of the silicon rod after being processed by grinding is smooth (friction coefficient is small), there is a risk that a slide rod or even a drag rod may exist given that the friction between the clamping abutment faces and the sides of the silicon rod is insufficient.
In one possible embodiment, referring to the positional relationship in which the first holding space is located below the second holding space in this example, the fall arrest assembly may be disposed at a position where the two fixed jaws are located close to below. Therefore, when the silicon rod is clamped in a vertical clamping mode, a certain auxiliary supporting force can be provided for the silicon rod through the anti-falling assembly, so that the silicon rod can be reliably clamped in the second clamping space, such as the anti-falling assembly can be used for supporting the clamping reliability of the clamping jaw assembly during the process of clamping the silicon rod in the vertical clamping mode.
In one possible embodiment, the fall arrest assembly includes a pair of pivotally disposed fall arrest unhooks 23161 corresponding to a pair of fixed jaws, such that when the silicon rod is clamped in a vertical clamping manner, the fall arrest unhooks are rotated to provide a certain auxiliary compression force and/or bearing force. Illustratively, the fall arrest unhook includes first and second angularly disposed hooks, the junction of the first and second hooks 231611, 231612 being pivotally connected to the respective first or second fixed jaws. Thus, when the silicon rod is clamped in a vertical clamping manner, the falling-off prevention hook is rotated to a state in which the falling-off prevention hook is opposite to the corresponding first fixed jaw or second fixed jaw: the end of the first hook portion is abutted against the side wall of the silicon rod, and the chamfer surface (the narrow surface formed after chamfering the edge) between the bottom surface and the side surface of the silicon rod is abutted against the wall of the second hook portion (the lower side of the silicon rod is hooked by the second hook portion). Through such dual guarantee (lateral part increases love clamp force, and the bottom increases the bearing power), can guarantee the centre gripping stability of silicon rod effectively to the in-process of operation such as snatching the silicon rod at fixed clamping jaw subassembly can guarantee reliability and the security of operation effectively.
Because the silicon rod clamped at this time is the finished product rod with the surface precision reaching the standard through grinding operation, if the end part of the first hook part and the side part of the second hook part can be at least provided with buffer structures such as a polyurethane layer and the like, the side surface and the chamfer surface of the finished product rod are prevented from being scratched and the like.
Obviously, the above structural form, number and pivoting arrangement of the anti-falling unhooking hook are only exemplary descriptions, and those skilled in the art can flexibly change the anti-falling unhooking hook according to actual requirements, for example, the anti-falling unhooking hook can be: the end of the first hook part is provided with a multi-claw structure (similar to an octopus), a deformable structure (such as silica gel and the like) so as to better realize the abutting of the first hook part and a silicon rod; the side part of the second hook part is outwards concave, and the end part of the second hook part is provided with a structure similar to that of the first unhook, so that a bearing force can be provided by a double-end supporting mode; only the first hook or the second hook is included; the first hook and/or the second hook comprises a plurality of hooks; the angle between the first hook and the second hook can be fixed or adjusted; the anti-falling unhooking hook can be pivoted on the fixed claw, and can also be arranged at any reasonable position capable of realizing rotation of the anti-falling unhooking hook without interference and without interference with movement of other parts.
In addition, a pair of rotatable anti-falling unhook is just an exemplary description of anti-falling components, and a person skilled in the art can select any reasonable structural form according to actual requirements to ensure the clamping stability of the second clamping space, such as an abutting structure capable of moving in a telescopic manner along the clamping direction is arranged on two clamping surfaces of the second clamping space, and a tightening structure capable of providing upward bearing force for the silicon rod is arranged outside.
Furthermore, although the present example is described as having the fall arrest assembly assist only when the second clamping space is in the operative state, it should be apparent that the fall arrest assembly may also be configured to provide some assist when the first clamping space is in the operative state.
[ adjusting jaw Assembly ]
In one possible embodiment, adjustment jaw assembly 232 generally includes an adjustment jaw base 2321 (e.g., a connection base, etc.) and an adjustment jaw set disposed on the adjustment jaw base. The adjusting jaw set includes a first adjusting jaw 23221 and a second adjusting jaw 23222, and in this example, the first/second adjusting jaw is similar to the first/second fixing jaw in structure and function, mainly forms a first clamping space and a second clamping space through cooperation between a pair of jaws, and completes V-shaped clamping and vertical clamping of the silicon rod.
Unlike the fixed jaw set described above, the set of adjustment jaws further includes a first adjustment assembly 2323 (lateral clamping, lateral trimming) for effecting relative movement between the two adjustment jaws and a second adjustment assembly 2424 (longitudinal trimming) for effecting movement of the two adjustment jaws in a vertical direction.
In one possible embodiment, the two adjusting jaws of the adjusting jaw assembly are each provided with a set of first adjusting assemblies so that they can be moved in a relatively independent manner in the clamping direction, i.e. the first adjusting jaw and the second adjusting jaw can be moved closer to/away from each other in a relatively independent manner, for example, the object for achieving a close between the first adjusting jaw and the second adjusting jaw can be moved closer to each other in a synchronized manner, moved closer to each other but not synchronized, moved closer to each other stationary but moved closer to each other, etc.
In one possible embodiment, the first adjusting assembly 2323 includes a first adjusting driving motor 23231 and a first adjusting rack-and-pinion set 23232, where the adjusting jaw base 2321 includes a bracket body 23211 as a fixed portion and a connecting bracket 23212 as a movable portion, and the bracket body is an L-shaped structure, and the connecting bracket is a connecting plate parallel to a vertical portion of the bracket body. In this way, under the action of the driving force of the first adjusting driving motor, the corresponding first/second adjusting clamping jaw can be driven to move (transversely move) through the transmission of the first adjusting gear rack pair.
For example, in order to ensure the reliability of the lateral movement of the first/second adjusting jaw, a first adjusting linear rail 23233 may be provided on the connecting bracket of the adjusting jaw base, and the first/second adjusting jaw may be moved toward/away from each other along the first adjusting linear rail by the driving transmission of the first adjusting assembly. The first/second adjusting jaws illustratively share a first adjusting linear guide, and accordingly a groove-like structure is provided on the mounting plate that mates with the first adjusting linear guide.
In this way, the first adjusting clamping jaw and the second adjusting clamping jaw can respectively realize centering and clamping of the silicon rod through the respective first adjusting assemblies, and because the two first adjusting assemblies can move relatively independently, the first adjusting assemblies can also realize the overall lateral fine adjustment of the silicon rod after clamping the silicon rod, namely, the first adjusting assemblies can realize the lateral movement corresponding to the clamping operation of the silicon rod and the lateral fine adjustment corresponding to the axial position of the silicon rod. (the longitudinal movement corresponding to the rod feeding/withdrawing operation of the silicon rod is realized by the longitudinal movement assembly, and the longitudinal fine adjustment corresponding to the axis position of the silicon rod is realized by the second adjustment assembly). Specifically, if the center axis of the silicon rod is displaced in the horizontal direction when the silicon rod is clamped, the first/second adjustment jaws can be driven to move in the direction in which the displacement is suppressed by driving the first/second adjustment jaws by the two first adjustment assembly driving motors in synchronization, so that the positional accuracy of the silicon rod in the horizontal direction can be ensured.
It should be understood that the foregoing structural form of the first adjusting component is merely an exemplary description, and those skilled in the art may flexibly change the structural form of the first adjusting component according to actual needs, for example, the structures of the two first adjusting components may be partially or completely different, for example, a combination of a driving motor and a screw nut mechanism, a power cylinder, a linear module, etc. The components constituting the two first adjustment assemblies may be completely different or partially common, provided that the two first adjustment assemblies are capable of independent movement relative to each other, and the same drive motor may be selectively (switchably) connected to the transmission mechanism corresponding to either the first adjustment jaw or the second adjustment jaw, for example.
In one possible embodiment, the first adjusting jaw and the second adjusting jaw are provided with a set of second adjusting assemblies by means of which a movement of the first/second adjusting jaw in its longitudinal direction (vertical direction) can be achieved.
In one possible embodiment, the second adjustment assembly 2324 includes a second adjustment drive motor 23241, a cam 23242, and a second adjustment guide structure 23243 having a headspace 232121 on the connection bracket 23212 of the adjustment jaw base, the power output shaft of the second adjustment drive motor being in driving connection with the cam and the cam being received in the headspace and thus being capable of abutting (e.g., line contact with) the connection bracket, the second adjustment guide structure being disposed on the bracket body of the adjustment jaw base and allowing only the first/second adjustment jaws to move in a vertical direction. In this example, the reserved space is a round hole, the cam is abutted with the connecting support corresponding to the position of the round hole near the top, for example, the second adjusting guide structure is a second adjusting linear sliding rail, a groove-shaped structure matched with the second adjusting linear sliding rail is correspondingly arranged on the connecting support of the clamping jaw base body, for example, the reserved space can also be in other structural forms such as a square hole or a groove with an open bottom side, and the second adjusting guide structure can also be in other structures such as an optical axis. Therefore, under the driving action of the second adjusting driving motor, the cam is abutted with the position, close to the top, of the reserved space so as to drive the connecting support of the adjusting clamping jaw base body to move in the vertical direction and drive the first/second adjusting clamping jaw to move (the first/second adjusting clamping jaw is connected with the first adjusting linear guide rail arranged on the connecting support of the adjusting clamping jaw base body), and meanwhile, due to the constraint of the second adjusting guide structure, the first/second adjusting clamping jaw can achieve fine adjustment of the position of the first/second adjusting clamping jaw along the longitudinal direction.
Therefore, when the central axis of the silicon rod in the clamping state is slightly deviated from the horizontal direction (in the vertical direction), the two adjusting jaws of the adjusting jaw assembly can be driven by the second adjusting assembly to move along the longitudinal direction, so that a certain height difference is generated between the clamping position of the fixed jaw assembly and the clamping position corresponding to the adjusting jaw assembly, and the displacement of the deviation can be effectively restrained by the height difference.
It will be appreciated that the above-described construction of the second adjustment assembly is merely an exemplary illustration, and that a person skilled in the art may make flexible changes to the second adjustment assembly, such as changing the cam to an eccentric shaft or other eccentric arrangement, depending on the actual requirements. Further, one second adjusting member may be provided for each of the first and second adjusting jaws, or the second adjusting members may be partially shared. And, can also adopt other drive transmission forms to realize under the prerequisite that can realize the lifting of direction of height, can change driving motor into power jar, sharp module, rotation module etc. for example, can change the cam into screw nut mechanism, worm gear pair, rack and pinion mechanism, sprocket chain mechanism etc.. The power cylinder drives a pair of connecting blocks with inclined planes to move, lifting wheels capable of rolling along the inclined planes of the connecting blocks are respectively arranged on the inclined planes of the connecting blocks, and the wheel shafts of the lifting wheels are arranged on the connecting support for adjusting the clamping jaw base body.
Referring mainly to fig. 24 and 25, in one possible embodiment, a first adjusting jaw and a second adjusting jaw in the adjusting jaw set are respectively installed with a correlation photoelectric switch 2325 at two sides along the axial direction of the silicon rod, and the two correlation photoelectric switches are mainly used for measuring the length of the silicon rod before feeding. The determination of the length of the silicon rod will be described below with respect to a pair of opposed photoelectric switches (referred to as a first pair of photoelectric switches and a second pair of photoelectric switches, respectively) disposed in the first adjustment jaw.
The process of clamping the silicon rod through the fixed clamping jaw assembly and the adjusting clamping jaw assembly is generally as follows: the fixed clamping jaw assembly is firstly used for clamping one side of the silicon rod, and then the adjusting clamping jaw assembly starts from the initial clamping position of the silicon rod and moves along the length direction of the silicon rod. The distance from the initial clamping position of the known adjusting clamping jaw assembly to the front end (left side) of the silicon rod is a, the distance from the first pair of photoelectric switches on the left side to the center of the first adjusting clamping jaw is n, and the distance from the second pair of photoelectric switches on the right side to the center of the first adjusting clamping jaw is m.
Based on this, for a silicon rod with a larger length, the first/second correlation photoelectric switch can receive signals, so that the first/second adjustment clamping jaw can move along the axis direction of the silicon rod until the second correlation photoelectric switch on the right side cannot receive signals, and at this time, the length l=a+m+x of the silicon rod can be determined according to the detected distance x of the first/second adjustment clamping jaw moving rightwards. For a silicon rod with a smaller length, the first opposite-shooting photoelectric switch on the left can receive signals, the second opposite-shooting photoelectric switch on the right can not receive signals, and the first/second adjusting clamping jaw can move along the axis direction of the silicon rod until the first opposite-shooting photoelectric switch on the left can not receive signals. At this time, the length l=a+x-n of the silicon rod can be determined according to the detected distance x by which the first/second adjustment jaw moves rightward.
[ bidirectional expansion into multiple grinding stations ]
In this embodiment, only one set of grinding stations (e.g., mainly including a grinding operation area, a feeding area, and a discharging area) is configured for the gantry assembly. On the premise of need, since the grinding machine of the utility model is relatively compact in structure, there is a certain expandable space corresponding to the movement space of the transverse movement assembly itself. Therefore, a plurality of sets of grinding stations can be distributed along the movement direction corresponding to the transverse moving assembly, for example, each set of grinding stations can be relatively independent in structure, namely, each set of grinding stations comprises a grinding operation area, a feeding area and a discharging area, and structures such as the feeding area and/or the discharging area can be shared or partially shared in case of need, namely, the number of the feeding area and/or the discharging area is smaller than that of the grinding operation areas.
In addition, because the chuck assembly is fixed in a relatively fixed state after clamping the silicon rod, space along the length direction of the silicon rod is greatly saved. There may also be some expandable space in the movement space itself corresponding to the lateral movement assembly, if so desired. It is thus possible to arrange a plurality of grinding work areas in a direction of movement corresponding to the traverse assembly. For example, in the case where the plurality of grinding work areas are substantially collinear, one feeding area and one discharging area may be shared, and in the case where the plurality of grinding work areas are not collinear (e.g., staggered), the feeding area and the discharging area corresponding thereto may be shared or may be individually configured.
Based on the above structure, in one possible embodiment, the main operation of the transfer mechanism in the grinding machine of the present utility model includes four steps of V-shaped grabbing wool stick, V-shaped feeding, 0 ° grabbing finished product stick, and 0 ° placing finished product stick (blanking).
1. V-shaped grabbing wool stick:
in one possible embodiment, in the case of the transfer mechanism being ready to feed the wool tops to be ground, the sliding table is moved horizontally along the portal frame assembly by means of the transverse moving assembly, so that the clamping jaw assembly arranged on the sliding table is driven to move above the feeding assembly, the clamping jaw assembly is moved downwards by means of the longitudinal moving assembly to a feeding clamping position in which the V-shaped wool tops placed on the feeding assembly can be gripped, and the two fixing/adjusting clamping jaws of the fixing/adjusting clamping jaw assembly are moved away from each other (the first clamping space is released so as to smoothly clamp the silicon tops on this basis).
The common clamping process is as follows: the two fixing clamping jaws of the fixing clamping jaw assembly clamp the silicon rod by using the first clamping space corresponding to the V-shaped clamping, and the silicon rod can be centered while being clamped because the first clamping space and the silicon rod at the moment have the matched V-shaped posture. In the case where the clamping operation of the fixed jaw assembly has been completed, the adjusting jaw assembly is moved in the length direction of the silicon rod (the fixed jaw assembly is brought into the second state by means of the switching assembly) to the set position and by bringing the two adjusting jaws close to each other so as to clamp the silicon rod, in the process, the length of the silicon rod can be measured by the two pairs of correlation photoelectric switches arranged on the adjusting jaw assembly.
In the case that the posture of the silicon rod in the clamping state is slightly deviated, the position of the silicon rod can be adjusted by adjusting the clamping jaw assembly. In particular, if there is a certain displacement (lateral deviation) between the central axis of the silicon rod and the ideal position (vertical plane) when the silicon rod is clamped, the deviation can be suppressed/eliminated by the two first adjusting components driving the two independently movable adjusting jaws in a co-directional motion. And if a certain included angle (longitudinal deviation) exists between the central axis of the silicon rod and the horizontal plane when the silicon rod is clamped, the deviation can be restrained/eliminated by driving the two adjusting jaws of the adjusting jaw assembly to move along the longitudinal direction through the second adjusting assembly.
2. V-shaped feeding:
after the silicon rod is clamped, the longitudinal moving assembly drives the clamping jaw assembly for clamping the silicon rod to vertically move upwards, and the transverse moving assembly drives the sliding table comprising the longitudinal moving assembly and the clamping jaw assembly to move to the position above the clamping position corresponding to the grinding device along the portal frame assembly. On the basis, the longitudinal moving assembly drives the clamping jaw assembly which clamps the silicon rod to vertically move downwards to the clamping position of the grinding device. When the chuck assembly of the grinding device begins to clamp the silicon rod, potential energy of the clamping jaw assembly is removed so that the clamping jaw assembly can move along with the movement of the silicon rod. After the clamping head assembly of the grinding device clamps the silicon rod, the two pairs of clamping jaws of the clamping jaw assembly are released from each other, thereby releasing the first clamping space (the clamping jaw assembly releases the silicon rod).
After the restraint of the clamping jaw assembly on the silicon rod is released, the clamping jaw assembly can be driven to a certain position (a grinding waiting position) without interfering with grinding through the transverse moving assembly and the longitudinal moving assembly, and the side surface and the edge of the silicon rod can be ground through the grinding device.
3. 0 degree grabbing finished product bar:
after the grinding operation of the silicon rod is finished, the finished product rod with the surface precision reaching the standard can be obtained. At this time, (the second clamping space of) the clamping jaw assembly can be driven to the post-grinding clamping position of the silicon rod through the transverse moving assembly and the longitudinal moving assembly. On this basis, the two pairs of jaws are brought close to each other and grip the finished rod in a conventional gripping manner at 0 °. And, two pairs of anti-falling unhooks pivot to can provide the gesture of supplementary clamp force/holding power (catch silicon rod hook) in order to prevent that surface accuracy up to standard silicon rod from taking place phenomenon such as falling for the finished product stick.
After the silicon rod is grabbed, the clamping jaw assembly is driven to vertically move upwards through the longitudinal moving assembly, and the clamping jaw assembly comprising the longitudinal moving assembly and the sliding table is driven to move to the blanking position of the blanking assembly through the transverse moving assembly.
4. 0-degree blanking:
the longitudinal moving assembly drives the clamping jaw assembly to vertically move downwards to a blanking position corresponding to the blanking assembly, then two pairs of clamping jaws of the clamping jaw assembly are loosened, and the two pairs of anti-falling unhooking hooks are pivoted and loosened, so that the second clamping space is released, at the moment, the silicon rod can fall onto a blanking table of the blanking assembly, and therefore, one complete operation is completed. Such as by engaging an blanking assembly via an AGV or the like to transport the finished rod to a location such as a microtome.
Then, the clamping jaw assembly comprising the sliding table and the longitudinal moving assembly can be moved to the feeding position again, and the second feeding grabbing is prepared.
In one specific embodiment, the operational flow of the grinding machine corresponding to the present utility model generally comprises the steps of:
s1, placing a silicon rod (a wool rod to be processed) on a feeding assembly.
S2, starting the transverse moving assembly, and transversely transferring the clamping jaw assembly to a feeding position corresponding to the feeding assembly.
S3, the clamping jaw assembly is opened to a position capable of freely accommodating the silicon rod, such as a maximum position.
S4, enabling the clamping jaw assembly to clamp the silicon rod tightly.
S5, starting the longitudinal moving assembly, and enabling the clamping jaw assembly to upwards grab the silicon rod.
S6, starting the transverse moving assembly, and transversely transferring the clamping jaw assembly to a position (processing area) corresponding to the grinding device.
S7, starting the longitudinal moving assembly, and returning the clamping jaw assembly to a waiting state. At this time, the grinding operation can be performed on the silicon rod.
S8, after the grinding operation is finished, starting the longitudinal moving assembly, and longitudinally transferring the clamping jaw assembly to the position (processing area) of the grinding device and clamping the silicon rod.
S9, starting the transverse moving assembly, and transversely transferring the clamping jaw assembly to a blanking position corresponding to the blanking assembly.
S10, loosening the clamping jaw assembly, and transferring the silicon rod to a blanking area of the blanking assembly.
S11, starting the transverse moving assembly, so that the transfer mechanism transversely retreats to a waiting state.
So far, the grinding operation including the transfer of the silicon rod is completed.
Chuck assembly and grinding device with fixed silicon rod and reciprocating grinding assembly
The structure of the existing grinding machine mainly comprises a movable sliding table capable of moving along the length direction of a silicon rod, a chuck assembly arranged on the movable sliding table and capable of clamping the silicon rod, and a grinding assembly capable of grinding the silicon rod. Based on such a structure, the working procedure when the existing grinding machine grinds the silicon rod is as follows: the chuck assembly clamps the silicon rod (the chuck assembly generally comprises a movable chuck and a fixed chuck, the movable chuck moves relative to the fixed chuck to clamp the silicon rod), the chuck assembly clamping the silicon rod is driven to slide on the movable sliding table, so that the grinding assembly relatively fixed in position along the length direction of the silicon rod can grind the side surface and chamfer of the whole length range of the silicon rod along with the sliding of the chuck assembly, and the grinding operation of the silicon rod is completed.
Unlike prior art grinding machines, the grinding assembly 13 is moved along the length of the silicon rod 3 and the chuck assembly 12 (the chuck assembly typically includes a chuck frame and a chuck disposed on the chuck frame, e.g., the chuck includes two, one being a fixed chuck and the other being a movable chuck, although both chucks may be movable chucks, e.g., the chuck frame corresponding to the movable chuck is commonly referred to as a headstock and the chuck frame corresponding to the fixed chuck is commonly referred to as a tailstock) is operated in a relatively fixed position after clamping the silicon rod. In particular, the movement of the grinding assembly during the grinding operation of the silicon rod includes a rotational movement as well as a linear movement along the length of the silicon rod. The grinding assembly generally comprises a rough grinding wheel and a fine grinding wheel, and the rotating motion mainly grinds the surface of the silicon rod through the rotation of the rough grinding wheel and the fine grinding wheel under the condition that certain cutting depth and cutting force are ensured along the radial direction of the silicon rod. The chamfering between the side surface of the silicon rod and the adjacent side surface can be ground along with the linear motion of the grinding component along the length direction of the silicon rod. Illustratively, the linear motion of the grinding assembly along the length of the silicon rod is achieved by: the grinding machine comprises a slipway mechanism 14, and grinding assemblies arranged in pairs are slidably arranged on the slipway mechanism, so that the grinding assemblies can move along the length direction of the silicon rod under the action of corresponding driving transmission components. And the grinding assembly can move along the sliding table mechanism along the radial direction of the silicon rod, so that the grinding operation of the silicon rod is realized.
Referring mainly to fig. 37 and 42, in one possible embodiment, two sides of the moving slide mechanism 14 along the length direction of the silicon rod are respectively connected by an organ shield 15 to isolate moisture and silicon powder generated during the grinding process from entering the inside of the track of the slide mechanism.
In one possible embodiment, the grinding machine further comprises an inner guard assembly 16, wherein the inner guard assembly comprises a side surface portion 161 and a top surface portion 162, the side surface portion and the top surface portion enclose a grinding area, the chuck assembly and the silicon rod clamped by the chuck assembly are positioned in the grinding area, and the grinding assembly, the sliding table mechanism and the like are positioned in a non-grinding area, for example, a rough/finish grinding wheel of the grinding assembly can extend into the grinding area so as to perform corresponding grinding operation on a workpiece. On the basis of the method, water mist and silicon powder during grinding operation can be always in a grinding area, so that the cleanliness of the grinding machine is ensured.
In the grinding machine of the utility model, the workpiece is transferred between the feeding component and the grinding station and between the grinding station and the discharging component through the transfer mechanism. In order to ensure that the jaw assembly and the sliding table of the transfer mechanism can reliably complete the transfer of the workpiece, in the inner prevention assembly of the utility model, the top surface part is provided with an open area 1621, and a shielding member 1622 is arranged at a position corresponding to the open area and is arranged on the top surface part in a manner of being capable of being pushed and pulled along the length direction of the silicon rod. In this way, the shutter member is moved to open the open area during the transfer of the workpiece through the jaw assembly is required. Such as may be manually operated. During the grinding operation of the grinding component on the workpiece, the shielding component is enabled to seal the open area, so that the partition performance of the inner protection component is ensured. Namely: the water mist and the silica powder are always in the grinding area during the grinding operation, and the non-grinding area can always keep a relatively clean and dry environment, so that the service performance of the grinding machine is optimized.
In one possible embodiment, the grinding machine includes a seal that primarily includes a first seal assembly that seals against the aforementioned grinding region and a second seal assembly 152 that seals against the non-grinding region of the slip mechanism 14. As in the present example, the first seal assembly and the second seal assembly 152 are organ shields, and the first seal assembly adopts a double-layered organ shield structure with better sealing performance in consideration of the environmental distinction between the grinding area and the non-grinding area.
In one possible embodiment, the first seal assembly comprises two portions, wherein the first portion 1511 is located between two jaws of the jaw assembly 12. If one of the two chucks is a moving chuck and is thus provided with a chuck drive motor 121, the second portion 1512 is provided with the chuck drive motor 121. In this example, the first portion 1511 serves as a main grinding area, and the outer-layer organ shield of the inner-outer double-layer organ shield adopts an organ shield with a ridge-type structure with a high middle and low two sides, so that silicon powder and wastewater can be discharged in time, and silicon powder accumulation and the like can be effectively prevented. The second portion 1512 serves as a secondary grinding area and is sealed against the chuck drive motor 121 using a conventional configuration of inner and outer double-layered organ shields.
In this example, the second portion 1512 is configured with a connecting component 17, for example, the connecting component 17 may be constructed with a sheet metal to ensure good sealing performance in an inner and outer labyrinth structure, and the connecting component 17 is also formed with a track adapted to the organ shield.
In one possible embodiment, the grinding assembly 13 mainly includes a fine grinding wheel 131 for performing a fine grinding operation on the silicon rod, and a rough grinding wheel 132 for performing a rough grinding operation on the silicon rod. In the utility model, the rough grinding wheel and the fine grinding wheel are positioned at the same station in a concentric manner, and the rough grinding wheel is freely accommodated in a space formed inside the fine grinding wheel. Therefore, the grinding assembly can realize the rough grinding and fine grinding operation of the silicon rod at the same station.
In one possible embodiment, the grinding assembly further comprises a composite shaft comprising a bearing housing 133, in which a first drive shaft (shaft sleeve) 134 comprising a cylindrical structure and a second drive shaft 135 (inner shaft) accommodated in the cylindrical structure are connected to the fine grinding wheel for driving the fine grinding wheel in case of rotation of the shaft sleeve, and the second drive shaft is connected to the coarse grinding wheel for driving the coarse grinding wheel in case of rotation of the second drive shaft. The first transmission shaft and the second transmission shaft are connected through the guide flat key, so that the driving parts such as a motor and the like can drive the first transmission shaft and the second transmission shaft to synchronously rotate. Illustratively, the motor 136 is coupled to the rear end of the compound shaft via a pulley mechanism 137 and thus drives the first drive shaft and the second drive shaft in synchrony.
Based on the above, the switching between the rough grinding operation and the fine grinding operation can be realized by mainly providing a mechanism for realizing the expansion and contraction of the second transmission shaft corresponding to the rough grinding wheel. Specifically, the silicon rod is extended relative to the finish grinding wheel in the case where the rough grinding operation is required, and is retracted (space reserved) relative to the finish grinding wheel in the case where the finish grinding operation is required. Illustratively, one way to achieve switching between the rough grinding operation and the finish grinding operation of the rough grinding wheel is: the telescopic mechanism comprises a spring, and the second transmission shaft is in a state of being retracted relative to the fine grinding wheel under the action of the pretightening force of the spring. In this way, when the fine grinding operation is required for the silicon rod, the state of no external force is maintained. In the case of the need for rough grinding of the silicon rod, the rough grinding wheel associated with the spring is extended out of the fine grinding wheel by applying an external force to the spring. If external force can be applied to the gland which is propped against the rear end of the bearing box through external force mechanisms such as a power cylinder, a linear module or a driving transmission mechanism which can realize telescopic movement, the spring is deformed under the action of the external force, and therefore the rough grinding wheel stretches out.
Compared with the mode that stations of the rough grinding wheel and the fine grinding wheel are arranged separately, the grinding assembly integrates and integrates the rough grinding wheel and the fine grinding wheel on the same station by means of the bearing box, namely, the grinding machine can realize rough grinding operation and fine grinding operation on the silicon rod at the same time only by reserving the same station, the structure is more compact, and the installation space of the grinding assembly is greatly reduced. Corresponding to the arrangement of the same station, the grinding machine can reduce the supporting mechanism of one set of grinding assembly, and the number of parts is saved. In addition, the grinding assembly needs to reciprocate along the length direction of the silicon rod, and the integrated arrangement can also effectively avoid the problems of the influence on grinding precision and the like caused by the movement of multiple parts, so that the grinding assembly is more suitable for the operation mode of the grinding machine.
[ feeding and discharging assemblies which can be used as a feeding assembly and a discharging assembly ]
Referring primarily to fig. 26 and 36, in one possible embodiment, the loading and unloading assembly 11 mainly includes a material storage table assembly 111, a material table assembly 112, and a material table overturning assembly 113, wherein the material table assembly 112 may transport a silicon rod (blank rod) to be processed to a designated position to wait for loading, or receive a processed silicon rod (finished rod) to perform unloading. Square bars waiting for loading/unloading can be placed on the magazine assembly 111, and the square bars can be transferred along the length direction thereof. The material table overturning assembly 113 is configured on the material table assembly, and the material table overturning assembly can overturn the square rod placed therein along the axis of the square rod by a certain angle according to the feeding/discharging requirement, for example, the material table overturning assembly overturns to a state that the included angle between the side surface and the horizontal plane is 45 degrees corresponding to the feeding requirement (the first clamping space) or overturns to a state that the included angle between the side surface and the horizontal plane is 0 degrees corresponding to the discharging requirement (the second clamping space). Such as: when the upper and lower feed assemblies 11 are used as the lower feed assemblies, the feed table assemblies may be referred to as the lower feed table assemblies, the feed table flipping assemblies may be referred to as the lower feed table flipping assemblies, and when the upper and lower feed assemblies 11 are used as the upper feed assemblies, the feed table assemblies may be referred to as the upper feed table assemblies, the feed table flipping assemblies may be referred to as the upper feed table assemblies, and in this example, the feed table assemblies, and the feed table flipping assemblies may be referred to as the upper and lower feed table assemblies, and the upper and lower feed table flipping assemblies, respectively, as the upper and lower feed table assemblies, and the upper and lower feed table flipping assemblies, respectively.
In one possible embodiment, a linking assembly is provided between the storage table assembly and the table assembly so that square rods can be smoothly transported between the storage table assembly and the table assembly, and the loading and unloading assembly can be better adapted to the transportation requirements of square rods with different lengths through the linking.
In one possible embodiment, the material storage table assembly 111 and the material table assembly 112 are provided with detection assemblies for detecting whether a silicon rod exists or not, the length of the silicon rod, and the like. As in this example, the detection assembly contains a plurality of pairs of photoelectric switches. Specifically, photoelectric switches 116 are disposed at the front end of the material table assembly and at the front, middle and rear ends of the material storage table assembly.
In one possible embodiment, the table assembly 112 generally includes a table base and a table drive mechanism, such as a table base including a table support 1121 and a table frame 1122 disposed thereon.
In one possible embodiment, the table drive is a belt drive for conveying the silicon rods. In this example, for example, two pairs of shaft supporting seats 1123 with bearings inside are arranged at the top of the material table frame, one supporting shaft 1124 is installed between each pair of shaft supporting seats, and a pair of synchronizing wheels 1125 is installed on each shaft, and the synchronizing wheels can be fixed on the supporting shafts by jackscrews, expansion sleeves, keys and the like. One of the two support shafts is provided with a table driving motor 1126 and is called a driving shaft, and the other is not provided with a table driving motor and is called a driven shaft. A pair of synchronous wheels at corresponding positions on the two shafts are synchronously supported, and therefore, under the driving action of a material table driving motor, a silicon rod placed on the synchronous belt is driven to move along with the synchronous belt.
In this example, for example, an adjusting screw may be provided at an end of the shaft support of the driven shaft, for example, the adjusting screw passing through the shaft support and being screwed to the driven shaft. In this way, the distance between the driven shaft and the drive shaft and thus the tensioning of the timing belt can be pulled by pulling the movement of the adjusting screw in the guide groove of the shaft support adapted thereto. And a synchronous belt supporting plate can be arranged below the synchronous belt, and the top of the synchronous belt supporting plate is provided with a flange so as to play a role in guiding during synchronous belt transmission. In addition, baffles can be arranged at positions of the material table frame corresponding to two sides of the synchronous belt respectively so as to prevent the phenomenon such as falling and the like when the silicon rod is conveyed through the synchronous belt. The baffle may include a plurality of baffle plates or one of strip-like structures arranged at intervals along the conveying direction of the timing belt. Illustratively, an elongated baffle is disposed on the table frame by a plurality of support bars or ribs. For example, the baffle plate is of a strip-shaped structure, for example, the baffle plate can be made of nonmetal materials or a buffer layer such as a polyurethane layer is additionally arranged on the inner side of the baffle plate so that phenomena such as damaged silicon rods and the like can occur after the dropped silicon rods are successfully intercepted.
In one possible embodiment, the table tilting assembly 115 mainly includes a table tilting driving part 1151 pivotally provided on the aforementioned table frame 1122 and forming a bearing space capable of bearing the silicon rods, and a table tilting bracket 1152 for driving the table tilting bracket to tilt relative to the table frame and thus changing the posture of the silicon rods borne thereon. In this example, the table inversion bracket includes a bottom wall portion and a side wall portion.
In one possible embodiment, the table overturning bracket is pivotally arranged on the table frame in the manner that: the bottom of the material platform overturning bracket 1152 is provided with two overturning shaft supporting seats provided with bearings, and the overturning shaft supporting seats are fixedly arranged on the material platform frame, for example, an overturning shaft guiding seat can be arranged between the two overturning shaft supporting seats, and the overturning shaft 1153 is pivotally arranged on the overturning shaft supporting seats and the overturning shaft guiding seat. The material platform overturning driving component drives the material platform overturning bracket to overturn by driving the overturning shaft to rotate.
In one possible implementation, since the material table overturning bracket needs to be in direct contact with the silicon rod, a material or structure with a buffer function can be arranged on the material table overturning bracket, for example, a non-metal protection plate is additionally arranged inside the material table overturning bracket.
In one possible embodiment, the table tilting bracket is provided with a table tilting hold-down member 1154 at a position opposite to the side wall portion of the tilting bracket near the end in the length direction thereof so as to hold down the silicon rod when the silicon rod rotates, thereby securing the reliability of the tilting operation.
In one possible embodiment, the table turning support is provided with a table turning guide wheel at a position near an end in the longitudinal direction thereof, and a first table turning detection switch is provided at a position near the table guide wheel to detect whether the silicon rod is conveyed in place.
In one possible embodiment, the material stage overturning driving component is a power cylinder (such as a cylinder, a hydraulic cylinder, an electric cylinder and the like, obviously, a mechanism formed by a linear module, a driving component and a transmission component and capable of providing linear driving or a motor and the like can also be used, for example, in the case that the material stage overturning driving component is a motor, a power output shaft of the motor is connected with an overturning shaft), the power cylinder is fixed on a material stage supporting seat, a power output end of the power cylinder is fixed on a material stage overturning bracket, and thus, the material stage overturning bracket can rotate around the overturning shaft by extending or retracting the power output end of the power cylinder so as to change the posture of a silicon rod borne on the material stage overturning bracket.
In one possible embodiment, the material table overturning assembly is further provided with a material table overturning limiting assembly so as to determine the overturning range of the material table overturning assembly. Illustratively, the material table overturning limiting assembly comprises a material table overturning limiting base, a material table overturning limiting screw arranged on the material table overturning limiting base and a material table overturning buffer. The overturning angle of the overturning assembly is adjustable through adjusting the overturning limiting screw of the material table, and the material table overturning buffer is used for buffering overturning movement by means of the buffer when overturning in place, so that the effect of protecting the silicon rod is achieved. In addition, a material table overturning detection switch can be respectively arranged at the initial position and the overturning in-place position of the material table overturning assembly so as to detect whether the material table overturning assembly returns to the initial position and overturns in-place.
In one possible embodiment, the storing platform assembly 111 mainly includes a storing platform frame 1111 and a storing platform driving mechanism disposed on the storing platform frame, where the storing platform driving mechanism is similar to the storing platform assembly described above, and the driving force required for the silicon rod is also driven by a belt driving manner, which is not described herein. Illustratively, since the magazine assembly needs to be engaged with the external environment, a plurality of casters 1112 and cups 1113 may be provided at the bottom of the magazine frame, which are lifted (when the casters are in contact with the ground) when the magazine assembly needs to be moved. When the magazine assembly needs to be secured, the goblet is lowered (when the goblet is in contact with the ground). Instead of the combination of the foot cup and the castor, it is also possible to use a support Ma Lun or the like.
It will be appreciated that the above belt drive and the specific form thereof are only exemplary descriptions of the material table/material storage table drive mechanism, and those skilled in the art may adopt belt drives of other structural forms or other drive modes besides belt drive to realize the conveying of the silicon rod according to actual requirements, for example, besides belt drive, the conveying of the silicon rod may also be realized through the manners of matching a chain wheel with a chain, matching a belt with a belt pulley, matching a guide rail with a screw nut mechanism, matching a guide rail with a rack-and-pinion pair, matching a power cylinder with a guide rail, and the like.
In one possible embodiment, the engagement assembly 113 includes an engagement bracket 1131 and a transition wheel assembly disposed on the engagement bracket, the transition wheel assembly including a pair of first transition wheels 1132 (e.g., radially larger rollers, hereinafter referred to as large rollers) pivotally disposed on the engagement bracket. Illustratively, the large roller is pivotally mounted to the engagement bracket in the following manner: the large roller is arranged on the transition wheel shaft, the transition wheel shaft is arranged between a pair of transition wheel supporting seats fixedly arranged on the connecting bracket, as in the example, the connecting bracket is a bracket with an L-shaped structure, the transition wheel shaft supporting seat is arranged on the transverse part of the connecting bracket, and the vertical part of the connecting bracket is arranged at the front end position of the material storage table frame of the material storage table assembly.
In one possible embodiment, a driven sprocket 1133 is provided on the transition axle, and a drive sprocket is provided on the driven shaft of the magazine assembly, the drive sprocket and driven sprocket being connected by a chain. The engagement bracket is further pivotally provided with a plurality of pairs of second transition wheels 1134 (such as radially smaller rollers, hereinafter simply referred to as small rollers), such as in this example, a pair of small rollers respectively disposed on both sides of a pair of large rollers in the conveying direction. For example, the surface of the large/small roller should be a structure or a material (such as a nonmetallic material) that does not damage the surface of the silicon rod. Through such setting, can guarantee that the silicon rod links up between material platform subassembly and storage platform subassembly better to can adapt to the transmission demand to the silicon rod of multiple length.
It can be understood that the transmission of the silicon rod on the transition wheel assembly is realized by the cooperation of the chain wheel and the chain, and the silicon rod can be flexibly changed according to actual demands by a person skilled in the art, for example, the driving chain wheel can be arranged on the driving shaft of the material table assembly, and the cooperation of the chain wheel and the chain can be changed into other modes such as a gear pair, a synchronous belt and a synchronous belt pulley, a belt and a belt pulley, a guide rail and a screw nut mechanism, a guide rail and a gear rack pair, a cylinder and a guide rail.
Based on the above structure, in one possible implementation manner, when the loading and unloading assembly is used as a loading assembly of the grinding machine, the working process of the loading and unloading assembly approximately comprises: for example, silicon rods (wool rods) to be fed can be placed into the bearing space of the material storage table assembly in a manual mode, a robot mode, a truss manipulator mode, a KBK mode, an AGV mode, a conveying mode and the like, and the length of the silicon rods is determined through the detection assembly. The driving motor of the material storage table is started to smoothly convey the silicon rod to the material table component through the connecting component in a belt transmission mode. The material table driving motor is started to convey the silicon rod into position in a belt transmission mode. The material platform overturning and pressing assembly presses the silicon rod against the side wall of the overturning bracket, under the action of the material platform overturning driving component, the silicon rod overturns 45 degrees according to the requirement to meet the feeding requirement matched with the first clamping space, the material platform detecting switch can detect whether the silicon rod overturns in place, and after the silicon rod overturns in place, the material platform overturning and pressing assembly can be enabled to loosen the silicon rod so that the clamping jaw assembly can carry out the grabbing action of the next step.
When the feeding and discharging assembly is used as the discharging assembly of the grinding machine, the working process of the feeding and discharging assembly approximately comprises the following steps: according to the unloading demand, the material platform upset subassembly turns over to 0 conventional position in order to receive the silicon rod (the finished product stick) of vertical unloading, and material platform upset compacting assembly presses the silicon rod that becomes to close to the lateral wall inboard of material platform upset support, under the effect of material platform upset drive unit, and material platform upset subassembly drives the silicon rod and gets back to 0 conventional position, and under the condition that upset detection switch detected the silicon rod and get back to 0 position, material platform upset compacting assembly unclamps the silicon rod to carry out the unloading of next step and transport the action. It will be appreciated that if the silicon rod does not need to be turned over (e.g., the position itself is the 0 ° normal position) in the blanking requirement, the actions related to turning over can be omitted. The material table driving motor is started, the silicon rod is enabled to be output outwards in a belt transmission mode, and in order to ensure the effectiveness of the connection assembly, the material storage table driving component is started when the silicon rod does not reach the material storage table assembly. If the requirement exists, the silicon rod can be conveyed to any position of the material storage table assembly, so that smooth connection of the silicon rod with blanking modes such as manual work, a robot, a truss manipulator, KBK, AGV, a conveying line and the like is met.
In one possible embodiment, the end of the magazine assembly that is remote from the magazine assembly in the length direction of the silicon rod is provided with a magazine flip assembly 1114 to meet the storage requirements of a silicon rod of greater length when it is flipped open to the state of the magazine assembly splice, and to meet the storage requirements of a silicon rod of lesser length when it is flipped closed.
In one possible embodiment, the magazine flipping assembly 114 generally comprises a magazine flipping plate 1141, similar to the previously described magazine flipping plate, with a non-metallic protective block 1142 mounted on the inside (bottom and side walls) of the magazine flipping plate. The material storage table overturning plate extends downwards to form a pair of mounting plates 1143, a strip hole 11451 extending along the vertical direction is formed in the mounting plates, and a circular arc-shaped slotted hole 11452 is formed in the bottom end of the strip hole. The material storage table overturning plate is provided with a protection block made of nonmetal materials. The material storage table overturning plate is provided with a pair of mounting blocks 1144 corresponding to the pair of mounting plates, and the mounting blocks are provided with blocking screws, a first rotating shaft 11461 matched with the strip holes and a second rotating shaft 11462 matched with the slotted holes, so that the state switching of the material storage table overturning plate can be realized through the cooperation of the two groups.
When the length of the material storage table assembly is insufficient and the material storage table overturning assembly is needed, the material storage table overturning plate falls down, so that two rotating shafts on the mounting block are respectively positioned at the tops of two strip holes of the material storage table overturning bracket, the material storage table overturning plate can be positioned at a horizontal position through the blocking screw, and the material storage table assembly can be lengthened and expanded to adapt to the placement of a rectangular rod. When the length of the material storage table assembly is enough, the material storage table overturning plate is lifted, two rotating shafts on the mounting block are respectively positioned at the bottoms of two strip holes of the material storage table overturning bracket, the material storage table overturning plate is rotated, the material storage table overturning plate rotates around the rotating shaft above, the material storage table overturning plate can be positioned at the vertical position, and occupied space is saved. Namely: when the length of the silicon rod is long, and therefore the length of the storage table assembly is insufficient, the storage table overturning plate is unfolded, so that the storage table assembly can be lengthened and expanded, and the storage table assembly can be well adapted to the placement of the long rod. When the length of the silicon rod is short and the length of the material storage table assembly is enough, the material storage table overturning plate is in a storage state, so that the occupied space of the material storage table assembly along the length direction of the silicon rod can be effectively saved on the premise of not interfering the functions of the material storage table assembly.
In one possible embodiment, the loading and unloading assembly further comprises a protection assembly, and the protection assembly is mainly used for protecting the loading and unloading assembly. For example, the protection component can be a protection net or a light curtain protection.
It can be seen that the grinding machine of the present utility model has the following advantages:
1) Based on the transfer mechanism, the grinding machine provided by the utility model can be compatible with the transfer operation of feeding before grinding and discharging after grinding, and the cost can be obviously reduced. And the transverse moving assembly and the longitudinal moving assembly of the transfer mechanism have higher transmission precision and can ensure the reliability of the transfer of the feeding before grinding and the discharging after grinding.
2) Through distinguish the design to the two centre gripping spaces of clamping jaw subassembly for transport mechanism can satisfy the migration operation to grinding preceding material loading and grinding back unloading better. Specifically, the clamping jaw assembly respectively carries out V-shaped clamping (a rough bar before grinding) and 0-degree clamping (a finished bar after grinding) on the silicon bar through the first clamping space and the second clamping space. And, through for the second clamping space configuration anti-falling assembly that corresponds 0 centre gripping, phenomenon such as falling appear in the finished silicon rod can be prevented effectively.
3) The clamping jaw assembly can finish the measurement of the length of the silicon rod during the feeding period (before clamping), so that the beat of the whole grinding operation is saved. The fixed clamping jaw assembly mainly realizes the grabbing and centering operation of the silicon rod through the matching of thread sections at two ends in the screw nut mechanism, and the section size of the silicon rod can be directly calculated by the fixed clamping jaw driving motor while driving the screw nut mechanism, so that the beat is saved.
4) The adjusting clamping jaw assembly in the clamping jaw assembly is provided with a first adjusting assembly capable of achieving transverse fine adjustment and a second adjusting assembly capable of achieving longitudinal fine adjustment, based on the first adjusting assembly and the second adjusting assembly, the grinding machine is allowed to grasp a silicon rod with a certain deviation in size/posture, and therefore the grinding machine has stronger adaptability to the silicon rod.
5) In the process that the clamping jaw assembly grabs materials from the feeding assembly or discharges materials to the discharging assembly, relative displacement cannot be generated between the silicon rod and the clamping jaw assembly, so that risks such as damage to the silicon rod caused by the relative displacement can be reduced, and reliability of the grinding machine is guaranteed.
It can be seen that in the grinding machine according to the preferred embodiment of the present utility model, the silicon rod (the rough rod to be ground) can be transferred to the grinding device in a V-shaped clamping manner by the cooperation of the transfer mechanism and the feeding assembly, and the grinding operation on the silicon rod can be completed in a manner of fixing the silicon rod (fixing the chuck assembly) and reciprocating the grinding assembly on the basis of this. Through the cooperation of transfer mechanism and unloading subassembly, can transport out grinding device with 0 normal centre gripping mode of face with the silicon rod (the finished product stick that has accomplished the grinding).
Thus far, the technical solution of the present utility model has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present utility model is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present utility model, and such modifications and substitutions will fall within the scope of the present utility model.
Claims (10)
1. A grinding machine, the grinding machine comprising:
a chuck assembly in which a workpiece can be clamped in a clamping space formed by the chuck assembly;
a grinding unit capable of grinding a workpiece held in the holding space; and
slip table mechanism, grinding subassembly with slidable mode set up in slip table mechanism to:
grinding the workpiece in a mode that the grinding assembly moves on the sliding table mechanism along the axial direction of the workpiece in a state that the workpiece is clamped by the chuck assembly;
the grinding machine further includes a sealing portion including:
a first seal assembly disposed on the collet assembly; and
and a second seal assembly disposed on the slide mechanism.
2. The grinding machine of claim 1, wherein at least a portion of the seal is a multi-layer seal structure.
3. The grinding machine of claim 2, wherein said first seal assembly is a multi-layer seal structure.
4. A grinding machine according to claim 3 wherein said chuck assembly includes a first chuck and a second chuck between which a workpiece is capable of being clamped,
The first seal assembly includes:
a first portion located in an area of the grinding machine corresponding to between the first and second chucks.
5. The grinding machine of claim 4, wherein said collet assembly comprises:
a chuck driving part disposed at the first chuck and/or the second chuck to drive the respective chucks to move toward/away from the other chuck,
the first seal assembly includes:
a second portion located in an area of the grinding machine corresponding to the chuck drive assembly.
6. The grinder of claim 5, wherein said first seal assembly includes an inner seal structure and an outer seal structure,
wherein at least the outer seal structure corresponding to the first portion has a leading surface capable of facilitating liquid discharge.
7. A grinding machine according to any one of claims 1 to 6, wherein the first and/or second seal assemblies are organ shields.
8. The grinding machine of claim 7, including a connecting member, said seal including a connecting member formed with a track that mates with said organ shield, and
The walls of at least a portion of the track are configured as a labyrinth.
9. The grinding machine of claim 1, wherein the grinding machine comprises:
an inner protection assembly capable of dividing the grinding machine into a grinding area and a non-grinding area, wherein the clamping space is positioned in the grinding area, and the grinding assembly can at least enter the grinding area.
10. The grinding machine of claim 9, including a transfer mechanism and a jaw assembly disposed on the transfer mechanism, the jaw assembly being capable of gripping a workpiece and delivering the workpiece to the grinding area via the transfer mechanism;
wherein the inner shield assembly has an open area to allow the jaw assembly to reach the grinding area.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN202320923431X | 2023-04-21 | ||
CN202320923431 | 2023-04-21 |
Publications (1)
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CN220372874U true CN220372874U (en) | 2024-01-23 |
Family
ID=89512984
Family Applications (8)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321693599.2U Active CN220372815U (en) | 2023-04-21 | 2023-06-29 | Horizontal grinding machine |
CN202321697239.XU Active CN220463388U (en) | 2023-04-21 | 2023-06-29 | Grinding machine |
CN202321697128.9U Active CN220362328U (en) | 2023-04-21 | 2023-06-29 | Feeding assembly and grinding machine comprising same |
CN202321693632.1U Active CN220372907U (en) | 2023-04-21 | 2023-06-29 | Go up unloading subassembly and contain grinding machine of this last unloading subassembly |
CN202321693563.4U Active CN220372874U (en) | 2023-04-21 | 2023-06-29 | Grinding machine |
CN202321697071.2U Active CN220372923U (en) | 2023-04-21 | 2023-06-29 | Grinding machine |
CN202321693532.9U Active CN220372824U (en) | 2023-04-21 | 2023-06-29 | Unloading subassembly and contain grinding machine of this unloading subassembly |
CN202321696989.5U Active CN220362327U (en) | 2023-04-21 | 2023-06-29 | Clamping jaw assembly and grinding machine comprising same |
Family Applications Before (4)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321693599.2U Active CN220372815U (en) | 2023-04-21 | 2023-06-29 | Horizontal grinding machine |
CN202321697239.XU Active CN220463388U (en) | 2023-04-21 | 2023-06-29 | Grinding machine |
CN202321697128.9U Active CN220362328U (en) | 2023-04-21 | 2023-06-29 | Feeding assembly and grinding machine comprising same |
CN202321693632.1U Active CN220372907U (en) | 2023-04-21 | 2023-06-29 | Go up unloading subassembly and contain grinding machine of this last unloading subassembly |
Family Applications After (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321697071.2U Active CN220372923U (en) | 2023-04-21 | 2023-06-29 | Grinding machine |
CN202321693532.9U Active CN220372824U (en) | 2023-04-21 | 2023-06-29 | Unloading subassembly and contain grinding machine of this unloading subassembly |
CN202321696989.5U Active CN220362327U (en) | 2023-04-21 | 2023-06-29 | Clamping jaw assembly and grinding machine comprising same |
Country Status (1)
Country | Link |
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CN (8) | CN220372815U (en) |
-
2023
- 2023-06-29 CN CN202321693599.2U patent/CN220372815U/en active Active
- 2023-06-29 CN CN202321697239.XU patent/CN220463388U/en active Active
- 2023-06-29 CN CN202321697128.9U patent/CN220362328U/en active Active
- 2023-06-29 CN CN202321693632.1U patent/CN220372907U/en active Active
- 2023-06-29 CN CN202321693563.4U patent/CN220372874U/en active Active
- 2023-06-29 CN CN202321697071.2U patent/CN220372923U/en active Active
- 2023-06-29 CN CN202321693532.9U patent/CN220372824U/en active Active
- 2023-06-29 CN CN202321696989.5U patent/CN220362327U/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN220362328U (en) | 2024-01-19 |
CN220372824U (en) | 2024-01-23 |
CN220362327U (en) | 2024-01-19 |
CN220463388U (en) | 2024-02-09 |
CN220372815U (en) | 2024-01-23 |
CN220372923U (en) | 2024-01-23 |
CN220372907U (en) | 2024-01-23 |
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