CN220299573U - Full-automatic tray arranging machine for cutter tower - Google Patents
Full-automatic tray arranging machine for cutter tower Download PDFInfo
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- CN220299573U CN220299573U CN202321875188.5U CN202321875188U CN220299573U CN 220299573 U CN220299573 U CN 220299573U CN 202321875188 U CN202321875188 U CN 202321875188U CN 220299573 U CN220299573 U CN 220299573U
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- 239000000463 material Substances 0.000 claims abstract description 88
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 239000000523 sample Substances 0.000 claims description 29
- 238000001514 detection method Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 241000252254 Catostomidae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
A full-automatic tray arranging machine for a cutter tower relates to the technical field of tray arranging machine equipment, a conveying mechanism is arranged on one side of the horizontal direction of a feeding mechanism, a material receiving seat is arranged on one side, far away from the feeding mechanism, of the horizontal direction of the conveying mechanism, a material taking mechanism is arranged on the horizontal vertical direction of the material receiving seat, a second moving assembly is movably connected with a first moving assembly, a third moving assembly is movably connected with the second moving assembly, a servo lifting motor is arranged in the third moving assembly and is connected with an upper top cover of the third moving assembly, and a first recognition camera is aligned with the position of a material receiving seat trough. Work pieces are fed through the vibration feeding machine and are sent into the receiving seat through the vibration guide of the direct vibration feeding mechanism to be taken by the sucking discs on the rotary table, and the materials are identified through the identification camera in the material taking and discharging process, so that effective materials and invalid materials are distinguished, the discharging accuracy is ensured, meanwhile, the stacking disc module is a triaxial moving module, jacking stacking is carried out through the four-column servo motor, the swinging disc is accurate, and the swinging disc is fast in speed, and the production efficiency is effectively improved.
Description
Technical Field
The utility model relates to a full-automatic tray arranging machine for a cutter tower, and relates to the technical field of tray arranging machine equipment.
Background
The tray arranging machine is a feeding device commonly used in work production, and is an automatic device for automatically arranging unordered small parts and realizing automatic feeding and placing, so that corresponding operation devices are convenient to take materials and use, and the production efficiency is effectively improved.
For better promotion material loading is put efficiency, current equipment has made some improvement to getting material, balance mechanism, for example the patent technology of bulletin number CN113734767A discloses a material loading balance machine, including feeding mechanism, first suction nozzle pushes down mechanism, carousel formula inhale material dividing mechanism, second suction nozzle pushes down mechanism, correction mechanism, carry a set anchor clamps and carry a set anchor clamps removal drive arrangement, feeding mechanism is located carousel formula inhale material dividing mechanism's material loading side, first suction nozzle pushes down the mechanism and is located carousel formula inhale material dividing mechanism's material loading station top and the station top of unloading, second suction nozzle pushes down mechanism and correction mechanism are located carousel formula inhale material dividing mechanism's position correction station top and below respectively, carry a set anchor clamps to install on carrying a set anchor clamps removal drive arrangement and be located carousel formula inhale material dividing mechanism's unloading side. The automatic feeding and distributing device is novel in structure and reasonable in design, can realize automatic feeding, automatic distributing, automatic position correction and automatic feeding and arranging operation of workpieces, is high in automation degree and production efficiency, and can meet the large-scale production requirements of enterprises; however, when the material is taken, the material needs to be corrected through a correction process, a plurality of correction clamping blocks are matched with a central clamping rod, the process is more, the speed is slower, the workpiece carrying disc is moved away and placed after the material loading and placing of the material placing and placing disc is completed, the specific placing and stacking mode of the workpiece carrying disc is not needed, in the existing similar structure, the workpiece carrying disc is lifted and transferred and stacked through a cam mechanism after the work and placing are completed, and the cam is worn after being used for a long time, so that the lifting precision is reduced, and the stacking effect is affected.
Disclosure of Invention
The utility model aims to overcome the defects or shortcomings in the prior art, and provides a full-automatic cutter tower tray arranging machine which is used for feeding workpieces through a vibration feeding machine, feeding the workpieces into a receiving seat through vibration guidance of a direct vibration feeding mechanism, taking the workpieces through sucking discs on a turntable, identifying the materials through an identification camera in the taking and discharging process, distinguishing effective materials from invalid materials, ensuring the discharging accuracy, and meanwhile, enabling a tray stacking module to be a triaxial moving module, jacking and stacking through a four-column servo motor, so that tray arranging is accurate, tray arranging speed is high, and production efficiency is effectively improved.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the automatic feeding device comprises a frame 1, wherein a feeding mechanism 2 is arranged on the frame 1, a conveying mechanism 3 is arranged on one side of the horizontal direction of the feeding mechanism 2, a receiving seat 4 is arranged on one side, far away from the feeding mechanism 2, of the conveying mechanism 3 in the horizontal direction, the end face of the receiving seat 4 is flush with the discharging face of the conveying mechanism 3, a material taking mechanism is arranged in the horizontal vertical direction of the receiving seat 4, a stacking module 9 is arranged on one side of the material taking mechanism, the stacking module 9 comprises a first moving assembly 9-1, a second moving assembly 9-2 and a third moving assembly 9-3, the first moving assembly 9-1 is arranged on the frame 1, the second moving assembly 9-2 is movably connected with the first moving assembly 9-1, the third moving assembly 9-3 is movably connected with the second moving assembly 9-2, a servo lifting motor 9-3-1 is arranged in the third moving assembly 9-3 and is connected with an upper top cover thereof, a first identification camera 10 is further arranged above the receiving seat 4, and the first identification camera 10 is aligned with a material receiving seat 4.
Further, the material taking mechanism comprises a driving mechanism 16, a rotary table 5 and a support 6, wherein the driving mechanism 16 is connected with the rotary table 5, one end of the support 6 is fixed on the frame 1, and the other end is bent and connected with the rotary table 5.
Further, a negative pressure diverter 8 is arranged above the middle of the turntable 5, a sucker 7 is arranged at the front end of the turntable 5, and the negative pressure diverter 8 is connected with the sucker 7.
Further, a first detecting probe 15 is disposed below the bracket 6, the first detecting probe 15 is also fixed on the frame 1 through a mounting bracket, and the opening of the first detecting probe is perpendicular to the second detecting probe 14.
Further, a second detecting probe 14 is arranged at one side of the initial end of the second moving mechanism 9-2, the second detecting probe 14 is arranged on the frame 1 through a mounting bracket, the top of the mounting bracket is of an opening structure, the second detecting probe 14 is arranged in an opening groove, and the opening direction is matched with the passing position of the material.
Further, a tray placing frame 12 is arranged above the tray stacking module 9, an empty tray placing position 12-1 and a full tray placing position 12-2 are arranged on the tray placing frame 12, the empty tray placing position 12-1 corresponds to one side of the feeding mechanism 2, and the full tray placing position 12-2 is arranged on one side of the empty tray placing position 12-1.
Further, a second recognition camera 11 is further arranged on one side, far away from the feeding mechanism 2, of the support 6, and the second recognition camera 11 corresponds to the stroke circumferential path of the sucker 7.
Further, the first moving assembly 9-1 is of a guide rail structure, racks are arranged on the guide rail structure, driving motors are arranged at the bottoms of the second moving assembly 9-2 and the third moving assembly 9-3, gears are arranged at the output ends of the driving motors, guide rail grooves are formed in the bottom of the second moving assembly 9-2 and matched with the first moving assembly 9-1, the gears at the bottom of the second moving assembly 9-2 are meshed with the racks on the first moving assembly 9-1, the top of the second moving assembly 9-2 is of a guide rail structure, racks are also arranged on the guide rail structure, guide rail grooves are formed in the bottom of the third moving assembly 9-3 and matched with the second moving assembly 9-2, and the bottom of the third moving assembly 9-3 is meshed with the racks of the second moving assembly 9-2 through the gears.
After the technical scheme is adopted, the utility model has the beneficial effects that: work pieces are fed through the vibration feeding machine and are sent into the receiving seat through the vibration guide of the direct vibration feeding mechanism to be taken by the sucking discs on the rotary table, and the materials are identified through the identification camera in the material taking and discharging process, so that effective materials and invalid materials are distinguished, the discharging accuracy is ensured, meanwhile, the stacking disc module is a triaxial moving module, jacking stacking is carried out through the four-column servo motor, the swinging disc is accurate, and the swinging disc is fast in speed, and the production efficiency is effectively improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic view of the internal structure of the present utility model;
FIG. 3 is a second angular view of FIG. 2;
FIG. 4 is a third angular view of FIG. 2;
fig. 5 is a fourth angular view of fig. 2.
Reference numerals illustrate: the automatic feeding device comprises a frame 1, a feeding mechanism 2, a conveying mechanism 3, a receiving seat 4, a rotary table 5, a bracket 6, a sucker 7, a negative pressure shunt 8, a disc stacking module 9, a first identification camera 10, a second identification camera 11, a disc swinging frame 12, a tray 13, a second detection probe 14, a first detection probe 15, a driving mechanism 16, a first moving assembly 9-1, a second moving assembly 9-2, a third moving assembly 9-3, an empty disc placing position 12-1, a full disc placing position 12-2 and a servo lifting motor 9-3-1.
Detailed Description
Referring to fig. 1-5, the technical scheme adopted in the specific embodiment is as follows: the feeding mechanism 2 is a flexible vibration disc type feeding mechanism, materials are vibrated and sent to the conveying mechanism 3, the conveying mechanism 3 is a direct vibration type conveying mechanism, the materials are sent to the receiving seat 4 in a linear vibration mode after the positions of the materials are adjusted, a feeding groove corresponds to the receiving groove on the receiving seat 4, the materials are directly and flatly conveyed to the receiving seat 4, and meanwhile, most of the materials are distinguished to be front and back in the conveying process, so that the materials are taken conveniently;
more specifically, the material receiving seat 4 is provided with a material taking mechanism in the horizontal and vertical direction, the material taking mechanism comprises a driving mechanism 16, a turntable 5 and a bracket 6, the driving mechanism 16 is connected with the turntable 5, one end of the bracket 6 is fixed on the frame 1, one end of the bracket is bent and connected with the turntable 5, in the embodiment, the whole material taking mechanism is divided into an upper part and a lower part, the upper part is of a turntable structure, the lower part is of a driving mechanism, and an output shaft of the driving mechanism is connected with the turntable and is constrained by the bracket to drive the turntable to rotate;
the upper part of the middle part of the turntable 5 is provided with a negative pressure diverter 8, the front end of the turntable 5 is provided with a sucker 7, the negative pressure diverter 8 is connected with the sucker 7, the negative pressure diverter provides working air pressure for the sucker, twelve suckers are arranged in the embodiment, twelve air outlet ends are correspondingly arranged on the negative pressure diverter and are connected with the sucker through pipelines, and the sucker is controlled by air pressure to take and discharge materials;
one side of the material taking mechanism is provided with a material stacking module 9, the material stacking module 9 comprises a first moving component 9-1, a second moving component 9-2 and a third moving component 9-3, the first moving component 9-1 is arranged on the frame 1, the second moving component 9-2 is movably connected with the first moving component 9-1, the third moving component 9-3 is movably connected with the second moving component 9-2, the material stacking module is of a three-axis moving structure, the material feeding direction is taken as an X axis, firstly, the third moving component moves on the second moving component along the X axis direction and moves downwards along the vertical Y axis direction to the bottom of a tray for material taking operation, secondly, the second moving component drives the third moving component to move on the first moving component along the Z axis direction for material feeding and placing operation after material taking, thirdly, after the blanking is put, the third moving assembly is lifted along the Y axis and stacks the tray upwards from the bottom, so that the circulating operation is carried out, a servo lifting motor 9-3-1 is arranged in the third moving assembly 9-3 and is connected with the upper top cover of the tray, the whole equipment is larger because the tray is taken and placed in the traditional structure in a two-axis moving mode, the Y-axis lifting structure of the equipment with a three-axis structure adopts a cam lifting mode, the lifting accuracy is not high, the cam structure is worn after long-time use, the precision is reduced, the placing effect is influenced, and even the yield is influenced, therefore, in the embodiment, the three-axis stacking mode is adopted, the lifting is carried out by adopting a four-rod servo motor, the lifting stability is ensured, the lifting accuracy is high, the distance between the tray and the material taking mechanism is ensured, the placing effect is ensured, and the yield is improved;
the material receiving seat 4 top still be provided with first recognition camera 10, first recognition camera 10 aims at material receiving seat 4 silo position, first recognition camera discerns material positive and negative, character type, correct to next station, wrong removal is to the waste bin to promote the yields.
More specifically, a first detecting probe 15 is arranged below the bracket 6, the first detecting probe 15 is also fixed on the frame 1 through a mounting bracket, the opening setting position of the first detecting probe is vertical to the second detecting probe 14, one side of the starting end of the second moving mechanism 9-2 is provided with the second detecting probe 14, the second detecting probe 14 is arranged on the frame 1 through the mounting bracket, the top of the mounting bracket is of an opening structure, the second detecting probe 14 is arranged in an opening groove, the opening direction is matched with the material passing position, the two detecting probes are arranged at right angles, the passing condition of the material can be detected, whether the material falls down during rotation or not to cause the emptying condition is detected, the occurrence of a missing tray condition is prevented, the situation is counted by matching with the first identifying camera, and the correct material and the wrong material can be accurately controlled by multiple detection.
More specifically, a tray placing frame 12 is arranged above the tray stacking module 9, an empty tray placing position 12-1 and a full tray placing position 12-2 are arranged on the tray placing frame 12, the empty tray placing position 12-1 corresponds to one side of the feeding mechanism 2, the full tray placing position 12-2 is arranged on one side of the empty tray placing position 12-1, tray taking and tray placing can be more conveniently carried out by arranging the empty tray and the full tray placing position on the tray stacking frame, symmetrical clamping cylinders are arranged on the empty tray placing position to clamp the empty tray, when the tray stacking module is used for taking a tray, the cylinders are loosened, the tray stacking module can jack up to match the tray taking, and when the tray stacking module is used for swinging, the tray stacking module is jacked up from the bottom of the full tray placing position to clamp the tray through unidirectional buckles in sequence.
More specifically, a second recognition camera 11 is further arranged on one side, away from the feeding mechanism 2, of the support 6, the second recognition camera 11 corresponds to the stroke circumferential path of the sucker 7, and is arranged to check whether the material is defective or not, such as the conditions of solder ball size, missing, deviation and the like, and the overall appearance of the material is also recognized.
More specifically, the first moving component 9-1 is a guide rail structure, racks are arranged on the guide rail structure, the bottoms of the second moving component 9-2 and the third moving component 9-3 are respectively provided with a driving motor, the output end of the driving motor is provided with a gear, the bottom of the second moving component 9-2 is provided with a guide rail groove matched with the first moving component 9-1, the gear at the bottom of the second moving component 9-2 is meshed with the racks on the first moving component 9-1, the top of the second moving component 9-2 is also provided with the guide rail structure, racks are also arranged on the guide rail structure, the bottom of the third moving component 9-3 is also meshed with the racks of the second moving component 9-2 through the gears, in this embodiment, the first moving component is a fixed structure and is fixed on a rack, the guide rail groove matched with the guide rail of the first moving component, the guide rail groove is meshed with the racks through the gear, the second moving component is meshed with the second moving component in the same Z axis direction of the second moving component, and the second moving component is connected with the second moving component in the same direction as the first moving component in the Z direction, and the second moving component is connected with the second moving component in the Y direction, and the moving component is required to move in the same direction.
The working principle of the utility model is as follows: the material is placed in feeding mechanism 2, for flexible vibrations disc feed mechanism, send out to transport mechanism 3 with the material vibrations, transport mechanism 3 is direct vibrations formula transport mechanism, send the material to connect on the material seat 4 through the mode of sharp vibrations, and the feed chute is corresponding with the material receiving groove on the material seat 4, directly with the material level pass on the material seat 4, this moment, first discernment camera 10 carries out the first detection to the material, discernment material positive and negative is right, and whether the corner is complete, then carousel 5 changes this station, sucking disc 7 is rotated material suction rotation to first detection probe 15 direction rotation, can pass through second discernment camera 11 before reaching first detection probe 15, carry out secondary detection to the material, pass through first detection probe 15 again, trigger stroke record, continue to rotate in-process and carry out record once more through second detection probe 14, the secondary record ensures that the material is by normal adsorption state, when moving to the relative position with first detection probe 15, this moment is for the place, disc module 9 has been taken out the disc from the bottom of placing position 12-1, and whether the corner is complete, then carousel 5 changes this position, the disc is fully moved to the position of this position of the disc is placed in order to carry out the automatic rotation of the disc, the disc is fully and is fully rotated to the position 13, the disc is fully-is stacked to the position is in order to realize the position of the disc from the position of 13, this position is fully-is fully rotated by the empty disc, the position is stacked to be up and is up and down by the position 3, this is up-down to the position 3, and is repeatedly to be in order to realize, when the position is up and is fully up and down to be stacked, and down to the position, and is up to be used to be up to position, and is up to be used, and is up to be up to normal.
The foregoing is merely illustrative of the present utility model and not restrictive, and other modifications and equivalents thereof may occur to those skilled in the art without departing from the spirit and scope of the present utility model.
Claims (8)
1. The utility model provides a full-automatic wobble plate machine of sword tower, it contains frame (1), its characterized in that: the automatic feeding device is characterized in that a feeding mechanism (2) is arranged on the frame (1), a conveying mechanism (3) is arranged on one side of the feeding mechanism (2) in the horizontal direction, a material receiving seat (4) is arranged on one side of the conveying mechanism (3) in the horizontal direction, the end face of the material receiving seat (4) is flush with the discharging face of the conveying mechanism (3), a material taking mechanism is arranged in the horizontal vertical direction of the material receiving seat (4), a stacking disc module (9) is arranged on one side of the material taking mechanism, the stacking disc module (9) comprises a first moving component (9-1), a second moving component (9-2) and a third moving component (9-3), the first moving component (9-1) is arranged on the frame (1), the second moving component (9-2) is movably connected with the first moving component (9-1), a servo lifting motor (9-3-1) is arranged in the third moving component (9-3) and is connected with an upper top cover of the material receiving seat, and a first recognition material receiving groove (10) is arranged above the material receiving seat (4).
2. The turret full-automatic turntable machine of claim 1, wherein: the material taking mechanism comprises a driving mechanism (16), a rotary table (5) and a support (6), wherein the driving mechanism (16) is connected with the rotary table (5), one end of the support (6) is fixed on the frame (1), and the other end of the support is bent and connected with the rotary table (5).
3. The turret full-automatic turntable machine of claim 2, wherein: the rotary table (5) middle part top be provided with negative pressure shunt (8), rotary table (5) front end is provided with sucking disc (7), negative pressure shunt (8) are connected with sucking disc (7).
4. The turret full-automatic turntable machine of claim 2, wherein: the device is characterized in that a first detection probe (15) is arranged below the bracket (6), the first detection probe (15) is also fixed on the frame (1) through the mounting bracket, and the opening arrangement position of the first detection probe is vertical to the second detection probe (14).
5. The turret full-automatic turntable machine of claim 1, wherein: the first detection probe (14) is arranged on one side of the starting end of the first moving assembly (9-2), the first detection probe (14) is arranged on the frame (1) through the mounting support, the top of the mounting support is of an opening structure, the first detection probe (14) is arranged in the opening groove, and the opening direction is matched with the passing position of materials.
6. The turret full-automatic turntable machine of claim 1, wherein: a tray arranging frame (12) is arranged above the tray stacking module (9), an empty tray arranging position (12-1) and a full tray arranging position (12-2) are arranged on the tray arranging frame (12), the empty tray arranging position (12-1) corresponds to one side of the feeding mechanism (2), and the full tray arranging position (12-2) is arranged on one side of the empty tray arranging position (12-1).
7. The turret full-automatic turntable machine of claim 2, wherein: and a second identification camera (11) is further arranged on one side, far away from the feeding mechanism (2), of the support (6), and the second identification camera (11) corresponds to the stroke circumferential path of the sucker (7).
8. The turret full-automatic turntable machine of claim 1, wherein: the first moving assembly (9-1) is of a guide rail structure, racks are arranged on the guide rail structure, driving motors are arranged at the bottoms of the second moving assembly (9-2) and the third moving assembly (9-3), gears are arranged at the output ends of the driving motors, guide rail grooves are formed in the bottoms of the second moving assembly (9-2) and are matched with the first moving assembly (9-1), the gears at the bottoms of the second moving assembly (9-2) are meshed with the racks on the first moving assembly (9-1), the tops of the second moving assembly (9-2) are of a guide rail structure, racks are also arranged on the guide rail structure, guide rail grooves are formed in the bottoms of the third moving assembly (9-3) and are matched with the second moving assembly (9-2), and the bottoms of the third moving assembly (9-3) are meshed with the racks of the second moving assembly (9-2) through the gears.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321875188.5U CN220299573U (en) | 2023-07-17 | 2023-07-17 | Full-automatic tray arranging machine for cutter tower |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321875188.5U CN220299573U (en) | 2023-07-17 | 2023-07-17 | Full-automatic tray arranging machine for cutter tower |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220299573U true CN220299573U (en) | 2024-01-05 |
Family
ID=89352029
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321875188.5U Active CN220299573U (en) | 2023-07-17 | 2023-07-17 | Full-automatic tray arranging machine for cutter tower |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220299573U (en) |
-
2023
- 2023-07-17 CN CN202321875188.5U patent/CN220299573U/en active Active
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