CN220297130U - Positioning rack for quick-change device of robot - Google Patents
Positioning rack for quick-change device of robot Download PDFInfo
- Publication number
- CN220297130U CN220297130U CN202321616281.4U CN202321616281U CN220297130U CN 220297130 U CN220297130 U CN 220297130U CN 202321616281 U CN202321616281 U CN 202321616281U CN 220297130 U CN220297130 U CN 220297130U
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- 238000007789 sealing Methods 0.000 claims description 10
- 229910003460 diamond Inorganic materials 0.000 claims description 6
- 239000010432 diamond Substances 0.000 claims description 6
- 238000003754 machining Methods 0.000 abstract description 12
- 238000013461 design Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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Abstract
The utility model discloses a positioning rack of a robot quick-change device, which comprises: c-shaped quick-change device placing rack and adjusting gear lever; the C-shaped quick-change device rack comprises a top plate, a front plate and a bottom plate which are sequentially connected to form a C-shaped integrated structure, and two support plates which are respectively arranged at two sides of the C-shaped integrated structure, wherein a plurality of semicircular reserved grooves are formed in the outer edge of the top plate, and positioning pins are respectively arranged at two sides of each reserved groove; the inner side of the C-shaped integrated structure is provided with a photoelectric sensor corresponding to each reserved groove, and each supporting plate is provided with a guide groove; the adjusting baffle rod comprises a baffle rod, an adjusting bolt and a spring, and the baffle rod can move along the guide groove. The utility model solves the problem of low machining efficiency caused by the replacement of special tools when the tail end of the robot is machined in multiple ways, and can shorten the replacement time during the machining in multiple ways by virtue of the design of the positioning rack, thereby reducing the whole machining time and realizing the purpose of improving the machining efficiency.
Description
Technical Field
The utility model relates to the field of positioning racks, in particular to a positioning rack of a robot quick-change device.
Background
The automatic production mode has the characteristics of high efficiency, convenience, good quality control and the like, is a development trend of an automatic production line industry and even the whole manufacturing industry, and the simplest mode for improving the automatic production level is to use robots, but because robot equipment is high in price and high in input cost, particularly under the condition that the yield is not very large, a plurality of different products need to be considered to be produced on one robot workstation, the universality of the robot workstation is enlarged, and a plurality of sets of tools are required to be frequently switched according to the product needs. The current general method for switching the tool is to fix a mounting bracket on a base of a workstation, and manually change the tool after a robot reaches a designated station. The switching mode is manually assisted regardless of the positioning and fastening of the tool, is time-consuming and labor-consuming, and can cause hidden danger to the safety of workers and the integrity of the tool.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art, and provides a positioning rack for a quick-change device of a robot, which can be suitable for various multi-working-station occasions.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
a robotic quick change device positioning gantry comprising:
c-shaped quick-change device placing rack and adjusting gear lever;
the C-shaped quick-change device placement frame comprises a top plate, a front plate and a bottom plate which are sequentially connected to form a C-shaped integrated structure, and two support plates which are respectively arranged at two sides of the C-shaped integrated structure, wherein the clamping angle of the top plate and the front plate is not smaller than 90 degrees, a plurality of semicircular reserved grooves are formed along the outer edge of the top plate, and positioning pins are respectively arranged at two sides of each reserved groove; the inner side of the C-shaped integrated structure is provided with a photoelectric sensor corresponding to each reserved groove, the supporting plates are fixed with the top plate and the bottom plate, and each supporting plate is provided with a guide groove;
the adjusting baffle rod comprises a baffle rod, an adjusting bolt and a spring; the baffle rod is arranged below the top plate, two ends of the baffle rod are embedded into the guide grooves, each end of the baffle rod is provided with a threaded hole for installing an adjusting bolt, the spring is sleeved on the lower portion of the adjusting bolt, and the lower end of the adjusting bolt is fixed with the supporting plate through a connecting piece.
In the above technical scheme, further, in order to facilitate rapid positioning and reduce constraint, the positioning pins at two sides of the reserved groove are a diamond pin and a cylindrical pin.
Further, the included angle between the top plate and the front plate is 90-120 degrees.
Further, the C-shaped quick-change device rack further comprises a sealing plate, and two ends of the sealing plate are fixed with the supporting plates on two sides.
Further, the positioning rack also comprises a placing plate and a sign board, wherein the shape of the placing plate is the same as that of the top plate, the placing plate is directly arranged on the top plate, a through groove is formed in the placing plate, and the sign board is clamped between the placing plate and the top plate.
The beneficial effects of the utility model are as follows:
the utility model solves the problem of low machining efficiency caused by the replacement of special tools when the tail end of the robot is machined in multiple ways, and can shorten the replacement auxiliary time during the machining in multiple ways by virtue of the design of the positioning rack, thereby reducing the whole machining time and realizing the aim of improving the machining efficiency.
Drawings
FIG. 1 is a schematic view of a positioning stage according to an embodiment of the present utility model;
FIG. 2 is a schematic side view of a positioning stage according to an embodiment of the present utility model;
FIG. 3 is a schematic view of an adjusting lever according to an embodiment of the present utility model;
FIG. 4 is a schematic view showing the cooperation of a seal plate and a support plate according to an embodiment of the present utility model;
fig. 5 is a schematic view of a positioning rack with a replacement device according to an embodiment of the utility model.
In the figure: 1. the device comprises a top plate, 2, a front plate, 3, a bottom plate, 4, cylindrical pins, 5, diamond pins, 6, flat head fastening screws, 7, indication boards, 8, adjusting bolts, 9, a baffle rod, 10, a sealing plate, 11, half head fastening screws, 12, springs, 13, positioning bolts, 14, a supporting plate, 15, a placing plate, 16, a guide groove, 17, a reserved groove, 18, a through groove, 19 and a photoelectric sensor.
Detailed Description
The technical scheme of the utility model is further described in detail below with reference to the accompanying drawings and specific embodiments.
According to an aspect of the present utility model, the present embodiment provides a robot quick-change device positioning rack, including a C-type quick-change device placement rack, an adjustment lever, and a quick tool placement plate, as shown in fig. 1.
The C-shaped quick-change device placing rack is divided into a top plate 1, a front plate 2 and a bottom plate 3, wherein the top plate 1 and the front plate 2 of the C-shaped quick-change device placing rack are fixed, the included angle between the top plate 1 and the front plate 2 is preferably 90-120 degrees, the front plate 2 and the bottom plate 3 of the C-shaped quick-change device placing rack are fixed, the included angle is usually 90 degrees, and the whole side surface is in a C shape, as shown in fig. 2; the top plate, the front plate and the bottom plate in the utility model can be independent structures, are fixedly connected to form an integrated structure, can be formed by bending the integrated structure, or can be obtained by combining the two cases.
In this embodiment, three semicircular preformed grooves 17 are equidistantly arranged on the top plate 1 of the C-shaped quick-change device placement frame, and two sides of each semicircular preformed groove are provided with pin holes for respectively installing the diamond pins 5 and the cylindrical pins 4, so that the quick-change device can be conveniently and quickly positioned; the specific reservation slot data can be set as required.
In addition, the C-shaped quick-change device rack further comprises a support plate 14 and a sealing plate 10; the two support plates are respectively arranged at two sides of the C-shaped quick change device placing frame and are fixed with the top plate and the bottom plate to improve the structural strength, and meanwhile, the support plates are provided with guide grooves 16 for guiding the adjusting baffle rods; the front bezel rear is located to the shrouding, and both sides are fixed with the backup pad, and the bottom can be fixed with the bottom plate, and shrouding 10 can be the panel beating, mainly plays and improves location rack structural strength and dustproof effect.
In this embodiment, three photoelectric sensors 19 are fixedly disposed on the lower end surface of the top plate of the C-shaped quick-change device at equal intervals, and correspond to the reserved slots respectively; the photoelectric sensor can adopt a diffuse reflection photoelectric sensor such as model E3Z_D86, and is mainly used for detecting whether a quick-change device on the mechanical arm is close or not; the photoelectric sensor is positioned between the two supporting plates, an adjusting baffle rod is arranged between the two supporting plates on the outer side of the photoelectric sensor, and the adjusting baffle rod is used for mainly assisting in positioning of the quick-change device, preventing the quick-change device from colliding with the positioning rack and protecting the photoelectric sensor.
In the embodiment, the adjusting stop lever comprises a stop lever 9, an adjusting bolt 8 and a spring 12; the baffle rod is arranged below the top plate, two ends of the baffle rod are embedded into the guide grooves 16, each end of the baffle rod is provided with a threaded hole for installing an adjusting bolt, a spring is sleeved on the lower portion of the adjusting bolt, and the lower end of the adjusting bolt is fixed with the supporting plate through a connecting piece. The connecting piece can be a positioning bolt 13, a threaded hole is formed in the lower end of the adjusting bolt, and the connecting piece is matched and fixed with the positioning bolt, or can be a right-angle connecting piece and the like. The adjusting bolt can adjust the compression degree of the spring so as to adjust the position of the baffle rod 9 in the guide groove. The gear lever is adjusted to be a safe buffer device, when the mechanical arm is positioned inaccurately or the quick-change head clamped by the mechanical arm is not clamped in a preset direction, the quick-change head can be contacted with the gear lever 9, at the moment, the spring 12 compresses a buffer force provided for the mechanical arm, and the mechanical arm moves outwards and is repositioned after collision is detected, so that the photoelectric sensor is prevented from being damaged by mistake in the quick-change head.
In addition, a placing plate 15 can be fixed on the top surface of the C-shaped quick-change device placing rack, a sign 7 is arranged between the C-shaped quick-change device placing rack and the placing plate, and a through groove 18 is formed in the placing plate to expose characters on the sign so as to indicate the type of tools in the corresponding reserved groove. The placing plates and the indication boards can be made of nylon materials.
According to a specific example of the utility model, the utility model relates to a manufacturing method of a positioning rack of an industrial robot quick-change device, which is used for solving the problems of positioning, placing and slowly changing the quick-change device at the tool side of a robot workstation. The positioning rack comprises a C-shaped quick-change device placement rack; the top surface of the C-shaped quick-change device placement frame is provided with semicircular reserved grooves according to the shapes and the number of the workpiece to be changed, and positioning pin holes are formed in two sides of each reserved groove so that the quick-change device can be positioned quickly. The top surface is designed with a sign board, which is convenient for workers to identify, replace and maintain the quick-change device. For easy installation, two rows of phi 6mm threaded holes are reserved on the top surface and used for adjusting the upper and lower positions of the indication board. Bolt holes are symmetrically reserved on two sides of the center line of the semicircular reserved groove below the indication board and are used for installing and fastening the photoelectric diffuse reflection sensor. The sealing plate 10 mainly plays a role in improving the structural strength of the positioning rack and preventing dust. Bolt holes are symmetrically designed on lug plates on two sides of the metal plate sealing plate, so that the metal plate sealing plate is convenient to fasten with support plates 14 on two sides of the positioning rack. Ear plates are designed on three sides of the supporting plate, and phi 6mm bolt holes are designed on the upper ear plates at equal intervals and are fastened with the top surface of the C-shaped quick-change device placing rack. The lower lug plate is fastened with the bottom plate of the C-shaped quick-change device placing rack, is matched with the front surface of the C-shaped quick-change device placing rack, does not carry out mechanical processing, and mainly plays a role in positioning and supporting. A15X 8.5mm strip-shaped hole is designed on the front surface of the supporting plate close to the top surface and is used as a guide groove of the adjusting stop lever. The adjusting gear lever mainly plays a role in assisting in positioning the quick-change device and preventing the quick-change device from colliding with the positioning rack. The adjusting stop lever consists of a stop lever 9, an adjusting bolt 8, a spring 12 and a positioning bolt 13. The two sides of the baffle rod 9 are milled to be conveniently embedded into the guide groove 16. The method can be adopted for preparing the composite material by the following steps:
a. firstly cutting to obtain 229.5X320×5mm sheet, equidistantly cutting semicircular preformed grooves on the sheet, wherein the diameter of the preformed grooves is determined according to the diameter of the quick-change device, and takingDrilling +.A. on both sides of the center line of the semicircular preformed groove>The pin holes are specifically positioned (32.5 mm and 18mm away from the edge) to reduce constraint and facilitate quick positioning, and one side of the positioning pin is a diamond pin, and the other side of the positioning pin is a cylindrical pin; the M5 threaded through holes are drilled below the cylindrical pin holes for fastening the quick tool placement plate 15 (the specific positions are that the two sides of the center line of the thin plate are 50mm and the positions 30mm away from the edge are symmetrically drilled); three rows of +.>Bolt holes for fastening the support plates 14 on two sides and the indication board 7 (the specific positions are 140mm on two sides of the center line of the thin plate and symmetrically drilled at the position 30mm away from the edge); two sides of the center line of the semicircular reserved groove and the third row of +.>A group of M3 threaded through holes are drilled on the central line of the bolt hole, and the hole spacing is 25.4mm. The threaded hole is used to fasten the photosensor 19. After the thin plate is cut, the whole body of the thin plate is bent to form a C shape, and the angle between the upper plate surface (namely the top plate 1) and the front surface (namely the front plate 2) is 120 degrees; the angle between the front surface and the bottom surface is 90 degrees, the surface of the formal surface is printed with a quick-change tool placing frame, and the C-shaped quick-change device placing frame is manufactured.
b. The placing plate 15 is made of nylon, the shape of the placing plate is consistent with the shape and the size of the upper plate surface of the C-shaped quick-change device placing frame, and the specific size is 320 multiplied by 75 multiplied by 8mm; the design of the placement plate is different in that a through groove 18 is designed, the through groove 18 is divided into an upper groove and a lower groove, and the upper groove is designed for displaying the sign mark (the specific position is that the upper edge is 46mm, the sinking dimension of the length is 260mm and the width is 18mm is 3 mm); the lower groove is positioned right below the upper groove, the size of the lower groove is slightly larger than that of the upper groove (the specific size is 300mm long, 25mm wide and 5mm thick), the lower groove surface is smooth enough, the indication board 7 longitudinally slides in the chute, and the position adjustment and the installation are convenient. And the indication board is fixed and moved longitudinally after the placing plate is fastened. The placing plate is made of the same material as the indication board, and the indication board is a convex block which is in line with the transverse through groove shape;
c. the sign 7 is made of nylon (specific size is 300×20×5 mm). Design in length directionThrough holes (specific positions are 140mm on two sides of a central line) are designed with +.>The through holes are convenient for the M5 inner round head flat screws to fasten the two side support plates, and the screw caps of the M5 screws can limit the freedom degrees of the indication board in four directions after the M5 screws are fastened. After the indication board 7 is nested and matched with the placement board, the degrees of freedom of the indication board are all restricted. The back of the sign indicates the working position by UV printing.
d. The sealing plate 10 mainly plays a role in improving the structural strength of the positioning rack and preventing dust. The sheet has dimensions of 331×80×2mm, and ear plates (the specific dimensions of the ear plates are 75×17×2 mm) are provided on both sides of the sheet for positioning the support plate 14. The spacing between the ear plates at two sides after bending is 293mm.
e. Ear plates are designed on three sides of the supporting plate 14, and the upper ear plates are equidistantly designedThe bolt hole is fastened with the top surface of the C-shaped quick-change device placing frame and the indication board 7; the lower lug plate is fastened with the bottom plate of the placing rack of the C-shaped quick-change device; the front surface of the bracket is matched with the lug plate of the C-shaped quick-change device, so that the bracket does not carry out mechanical processing, and mainly plays a role in positioning and supporting. A15X 8.5mm strip-shaped through hole is designed at the position of the front surface of the supporting plate, which is close to the top surface, and is used as a guide groove of the adjusting stop lever. f. The design of the adjusting gear lever device mainly plays a role in supporting the quick-change device in an auxiliary mode, and the quick-change device is prevented from colliding with the positioning rack. The adjusting device is adjusted byThe device comprises a section bolt 8, a baffle rod 9, a spring 12 and a positioning bolt 13. The baffle rod is a hollow circular tube, the outer diameter is 10mm, and the two sides with the inner diameter of 6mm are milled, so that the baffle rod is convenient to embed into the guide groove.
When the positioning rack works, according to one specific example of the utility model, the positioning rack is fixed on a mechanical arm station; the mechanical arm changes the quick-change head according to the procedure to the corresponding reserved groove position (the procedure A, the procedure B and the procedure C) of the positioning rack, and when the corresponding quick-change head is changed according to the requirement of the procedure A, B, C, the following steps are as follows: the mechanical arm belt quick-change head A is reset, the photoelectric sensor corresponding to the A continuously detects in the resetting process, when the photoelectric sensor corresponding to the A detects that the corresponding mechanical arm is at the marking position, a feedback signal is provided for the mechanical arm to finish positioning, and the mechanical arm is controlled to move, so that the positioning holes on the mechanical arm quick-change head are respectively sleeved into the diamond pins and the cylindrical pins on the C-shaped quick-change device rack, and the mechanical arm is fixed; if the mechanical arm is positioned inaccurately or the quick-change head clamped by the mechanical arm is not clamped according to the preset direction, the quick-change head contacts the gear lever 9 during homing, and meanwhile, the spring 12 can transmit a buffer force to the mechanical arm, so that the mechanical arm can be moved out and repositioned, and the photoelectric sensor is prevented from being crushed by mistakenly entering the quick-change head; and then the mechanical arm moves to a working area with the quick-change head in the process B.
The utility model solves the problem of low machining efficiency caused by the replacement of special tools when the tail end of the robot is machined in multiple ways, and can shorten the replacement time during the machining in multiple ways by virtue of the design of the positioning rack, thereby reducing the whole machining time and realizing the purpose of improving the machining efficiency.
The foregoing detailed description is provided to illustrate the present utility model and not to limit the utility model, and any modifications and changes made to the present utility model within the spirit of the present utility model and the scope of the appended claims fall within the scope of the present utility model.
Claims (5)
1. The utility model provides a robot quick change device location rack which characterized in that includes:
c-shaped quick-change device placing rack and adjusting gear lever;
the C-shaped quick-change device placement frame comprises a top plate, a front plate and a bottom plate which are sequentially connected to form a C-shaped integrated structure, and two support plates which are respectively arranged at two sides of the C-shaped integrated structure, wherein the clamping angle of the top plate and the front plate is not smaller than 90 degrees, a plurality of semicircular reserved grooves are formed along the outer edge of the top plate, and positioning pins are respectively arranged at two sides of each reserved groove; the inner side of the C-shaped integrated structure is provided with a photoelectric sensor corresponding to each reserved groove, the supporting plates are fixed with the top plate and the bottom plate, and each supporting plate is provided with a guide groove;
the adjusting baffle rod comprises a baffle rod, an adjusting bolt and a spring; the baffle rod is arranged below the top plate, two ends of the baffle rod are embedded into the guide grooves, each end of the baffle rod is provided with a threaded hole for installing an adjusting bolt, the spring is sleeved on the lower part of the adjusting bolt, and the lower end of the adjusting bolt is fixed with the supporting plate through a connecting piece.
2. The positioning rack of the quick change device of the robot of claim 1, wherein the positioning pins at two sides of the reserved groove are a diamond pin and a cylindrical pin.
3. The positioning bench of the quick change device of the robot of claim 1, wherein the included angle between the top plate and the front plate is 90-120 °.
4. The robotic quick change device positioning table of claim 1, wherein the C-shaped quick change device placement frame further comprises a sealing plate, wherein two ends of the sealing plate are fixed to the support plates on two sides.
5. The positioning rack of the quick change device of the robot of claim 1, further comprising a placement plate and a sign, wherein the placement plate is identical in shape to the top plate and is directly mounted on the top plate, a through groove is formed in the placement plate, and the sign is clamped between the placement plate and the top plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321616281.4U CN220297130U (en) | 2023-06-25 | 2023-06-25 | Positioning rack for quick-change device of robot |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321616281.4U CN220297130U (en) | 2023-06-25 | 2023-06-25 | Positioning rack for quick-change device of robot |
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CN220297130U true CN220297130U (en) | 2024-01-05 |
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CN202321616281.4U Active CN220297130U (en) | 2023-06-25 | 2023-06-25 | Positioning rack for quick-change device of robot |
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2023
- 2023-06-25 CN CN202321616281.4U patent/CN220297130U/en active Active
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