CN220288544U - High-efficient 3D gap check out test set - Google Patents
High-efficient 3D gap check out test set Download PDFInfo
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- CN220288544U CN220288544U CN202321890613.8U CN202321890613U CN220288544U CN 220288544 U CN220288544 U CN 220288544U CN 202321890613 U CN202321890613 U CN 202321890613U CN 220288544 U CN220288544 U CN 220288544U
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- 238000001514 detection method Methods 0.000 claims abstract description 49
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- 230000003028 elevating effect Effects 0.000 description 5
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Abstract
The utility model discloses high-efficiency 3D gap detection equipment, which comprises a workbench, wherein a conveyor is arranged at the top of the workbench, a longitudinal adjusting mechanism is arranged below the conveyor, a transverse adjusting mechanism is arranged on a moving plate, a jacking mechanism is further arranged on a sliding block II, a turnover mechanism is arranged on one side of the conveyor, a camera adjusting mechanism is further arranged at the top of the workbench, a D line scanning camera, a D camera I and a gap detection line scanning camera are respectively arranged on the camera adjusting mechanism, and a D camera II is further arranged on the workbench. The utility model solves the problems of large labor intensity and low working efficiency of the traditional manual detection of the LED lamp panel, realizes the detection of the LED lamp panel in an all-dimensional and multi-angle manner, and simultaneously has the advantages of batch detection, high detection efficiency and capability of preventing the detection error and the careless situation.
Description
Technical Field
The utility model relates to the technical field of gap detection, in particular to efficient 3D gap detection equipment.
Background
The LED lamp panel is required to be detected and checked in the production and processing process.
The existing detection modes are two, one is to detect and check the LED lamp panel manually by a detector in an original workshop, the operation amount of the detector is greatly increased, the manual detection speed is low, the efficiency is low, detection errors and careless omission are easy to occur, the detection precision and the detection efficiency of a product are seriously affected, the detection is carried out by detection equipment, the detection of the LED lamp panel is difficult to realize in-batch detection by the existing detection equipment, and the detection efficiency is low. For the related art problems, no solution has been proposed yet.
Disclosure of Invention
Aiming at the problems in the related art, the utility model provides high-efficiency 3D gap detection equipment to overcome the technical problems in the prior related art, and aims to solve the problems of large labor intensity and low working efficiency of the traditional manual detection of an LED lamp panel, realize the detection of the LED lamp panel in an all-dimensional and multi-angle manner, simultaneously realize batch detection, have high production efficiency and prevent detection errors and careless mistakes.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a high-efficient 3D gap check out test set, includes the workstation, the top of workstation is provided with the conveyer, the below of conveyer is provided with vertical adjustment mechanism, vertical adjustment mechanism includes support one, motor one, lead screw one and the sliding block one of cover on lead screw one, motor one is installed on the workstation, one end and the motor one of lead screw are connected, the other end and the workstation swing joint of lead screw one, support one is connected with the sliding block one, fixedly connected with movable plate on the support one;
the movable plate is provided with a transverse adjusting mechanism, the transverse adjusting mechanism comprises a bracket II, a motor II, a screw rod II and a sliding block II sleeved on the screw rod II, the bracket II is arranged on the movable plate, the motor II is arranged on the bracket II, two ends of the screw rod II are respectively connected with the motor II and the bracket II, and the conveyor is arranged on the bracket II;
the second sliding block is also provided with a jacking mechanism, the jacking mechanism comprises a jacking cylinder and a jacking plate, the jacking cylinder is arranged at the top of the second sliding block, and the jacking plate is arranged at the output end of the jacking cylinder;
one side of the conveyor is provided with a turnover mechanism, the turnover mechanism comprises a supporting plate, a motor III, a turnover plate, a clamping cylinder and a clamping jaw arranged on the clamping cylinder, the supporting plate is arranged on a workbench, the motor III is arranged on the supporting plate, one side of the turnover plate is fixedly connected with the output end of the motor III, and the clamping cylinder is arranged on the turnover plate;
the top of the workbench is also provided with a camera adjusting mechanism.
Preferably, the camera adjusting mechanism comprises a motor IV, a screw III, a support III and a sliding block III arranged on the screw III, the support III is arranged at the top of the workbench, the motor IV is arranged on the support III, one end of the screw III is fixedly connected with the motor IV, and the other end of the screw III is movably connected with the support III.
Preferably, the camera adjusting mechanism is respectively provided with a 3D line scanning camera, a 2D camera I and a gap detection line scanning camera, and the workbench is also provided with a 2D camera II.
Preferably, the second bracket is further provided with a guide rail, and the second sliding block is provided with a moving block matched with the guide rail.
Preferably, a box body is arranged at the bottom of the workbench.
Preferably, the bottom periphery of the box body is provided with anti-skid blocks.
Preferably, the output ends of the first screw rod and the first motor are fixedly provided with belt pulleys, and the two belt pulleys are connected through a belt.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model relates to high-efficiency 3D gap detection equipment, which is used for detecting an LED lamp panel in an all-dimensional and multi-angle manner by arranging a longitudinal adjusting mechanism, a transverse adjusting mechanism, a jacking mechanism, a camera adjusting mechanism, a 3D line scanning camera, a 2D camera I, a gap detection line scanning camera and a turnover mechanism, so that the problems of large labor intensity and low working efficiency caused by manual detection of the LED lamp panel in the prior art are solved, detection errors and careless mistakes are prevented, manual operation is reduced, and the detection efficiency and detection precision of products are improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic elevational view of the present utility model;
FIG. 3 is a schematic view of the longitudinal adjustment mechanism and the lateral adjustment mechanism of the present utility model;
fig. 4 is a schematic structural view of the turnover mechanism of the present utility model.
In the reference numerals: 1. a work table; 2. a conveyor; 3. a first bracket; 4. a first motor; 5. a first screw rod; 6. a first sliding block; 7. a moving plate; 8. a second bracket; 9. a second motor; 10. a second screw rod; 11. a second 2D camera; 12. a second sliding block; 13. jacking the air cylinder; 14. a jacking plate; 15. a support plate; 16. a third motor; 17. a turnover plate; 18. a clamping cylinder; 19. a clamping jaw; 20. a fourth motor; 21. a screw rod III; 22. a second bracket; 23. a sliding block III; 24. a 3D line scan camera; 25. a first 2D camera; 26. the slit detection line scans the camera.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
Examples
Referring to fig. 1-4, the present utility model proposes a technical solution of a high-efficiency 3D gap detection device: the utility model provides a high-efficient 3D gap check out test set, including workstation 1, specifically, workstation 1 plays the effect of supporting, the top of workstation 1 is provided with conveyer 2, specifically, conveyer 2 plays the effect to the LED lamp plate transport, the below of conveyer 2 is provided with vertical adjustment mechanism, vertical adjustment mechanism includes support one 3, motor one 4, lead screw one 5 and the sliding block one 6 of cover on lead screw one 5, motor one 4 is installed on workstation 1, one end of lead screw one 5 is connected with motor one 4, the other end and the workstation 1 swing joint of lead screw one 5, support one 3 and sliding block one 6 are connected, fixedly connected with movable plate 7 on support one 3, specifically, motor one 4 drives lead screw one 5 and rotates, lead screw one 5 drives sliding block one 6 and reciprocates when rotating, sliding block one 6 drives support one 3 and moves, support one 3 drives movable plate 7 and moves when moving, the height of convenient conveyer 2 is adjusted;
the movable plate 7 is provided with a transverse adjusting mechanism, the transverse adjusting mechanism comprises a bracket II 8, a motor II 9, a screw rod II 10 and a sliding block II 12 sleeved on the screw rod II 10, the bracket II 8 is arranged on the movable plate 7, the motor II 9 is arranged on the bracket II 8, two ends of the screw rod II 10 are respectively connected with the motor II 9 and the bracket II 8, the conveyor 2 is arranged on the bracket II 8, specifically, the motor II 9 is started to drive the screw rod II 10 to rotate, and the screw rod II 10 drives the sliding block II 12 to move left and right when rotating, so that the left and right positions of the jacking mechanism are adjusted;
the second sliding block 12 is also provided with a jacking mechanism, the jacking mechanism comprises a jacking air cylinder 13 and a jacking plate 14, the jacking air cylinder 13 is arranged at the top of the second sliding block 12, the jacking plate 14 is arranged at the output end of the jacking air cylinder 13, and specifically, the jacking air cylinder 13 is started to drive the jacking plate 14 to move, so that the LED lamp panel can be conveniently jacked;
one side of the conveyor 2 is provided with a turnover mechanism, the turnover mechanism comprises a supporting plate 15, a motor III 16, a turnover plate 17, a clamping cylinder 18 and a clamping jaw 19 arranged on the clamping cylinder 18, the supporting plate 15 is arranged on the workbench 1, the motor III 16 is arranged on the supporting plate 15, one side of the turnover plate 17 is fixedly connected with the output end of the motor III 16, the clamping cylinder 18 is arranged on the turnover plate 17, specifically, the motor III 16 is started to drive the turnover plate 17 to rotate so as to conveniently turn over the LED lamp panel, and the clamping cylinder 18 can drive the clamping jaw 19 to clamp the LED lamp panel;
the top of the workbench 1 is also provided with a camera adjusting mechanism, and specifically, the camera adjusting mechanism is convenient for adjusting the transverse positions of the 3D line scanning camera 24, the 2D camera 25 and the gap detection line scanning camera 26.
Referring to fig. 1-2, further, the camera adjusting mechanism includes a motor four 20, a screw three 21, a bracket three 22 and a sliding block three 23 arranged on the screw three 21, the bracket three 22 is installed at the top of the workbench 1, the motor four 20 is installed on the bracket three 22, one end of the screw three 21 is fixedly connected with the motor four 20, and the other end of the screw three 21 is movably connected with the bracket three 22.
In the embodiment, the fourth motor 20 drives the third screw rod 21 to rotate, so that the third sliding block 23 in threaded fit with the third screw rod 21 moves left and right, and the third bracket 22 plays a supporting role.
Referring to fig. 1-2, further, the camera adjusting mechanism is respectively provided with a 3D line scanning camera 24, a 2D camera one 25 and a gap detection line scanning camera 26, and the workbench 1 is further provided with a 2D camera two 11.
In this embodiment, the slit detection line scanning camera 26 is used for inspecting slits on the LED lamp panel, the slit detection line scanning camera 26 is provided with two, the 3D line scanning camera 24 is used for detecting the height of the product component, the 2D camera one 25 is used for photographing the middle slit, and the 2D camera two 11 is used for detecting characters and directions on the LED lamp panel.
Referring to fig. 3, further, a guide rail is further provided on the second bracket 8, and a moving block matched with the guide rail is provided on the second sliding block 12.
In this embodiment, the second sliding block 12 drives the moving block to move on the guide rail during movement, so as to effectively improve the stability of movement of the second sliding block 12.
Referring to fig. 1, further, a box is disposed at the bottom of the table 1.
Referring to fig. 1, further, anti-slip blocks are disposed around the bottom of the case.
In the embodiment, the anti-skid block has the anti-skid function,
referring to fig. 2-3, further, the output ends of the first screw rod 5 and the first motor 4 are fixedly provided with belt pulleys, and the two belt pulleys are connected through a belt.
In this embodiment, the first motor 4 drives one belt pulley to rotate when rotating, and since the two belt pulleys are connected through the belt, one belt pulley drives the other belt pulley to rotate when rotating, so that the first motor 4 drives the first screw 5 to rotate when rotating.
The working principle of the utility model is as follows:
the LED lamp panel that will detect is placed on conveyer 2, conveyer 2 carries it, can adjust the height of conveyer 2 according to the demand through vertical adjustment mechanism, can adjust elevating system's left and right sides position through horizontal adjustment mechanism, when needs detect the LED lamp panel, start elevating cylinder 13 and drive elevating system 14 and upwards move, thereby conveniently jack-up the LED lamp panel, gap detection line sweeps camera 26 and is used for examining the gap on the LED lamp panel, 3D line sweeps camera 24 and is used for detecting the height of product part, 2D camera one 25 is used for middle gap to shoot, 2D camera two 11 is used for detecting the character and the direction on the LED lamp panel, after the detection is accomplished, start elevating system 13 and drive elevating system 14 and move down, thereby conveniently place the conveyer 2 again with the LED lamp panel, camera adjustment mechanism can sweep camera 24 to the 3D line, 2D camera one 25 and gap detection line sweep camera 26's position and adjust, 2D camera two 11 are used for detecting the character and the direction on the LED lamp panel, it is convenient to overturn the LED lamp panel through tilting mechanism.
In the description of the present utility model, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "another end," "upper," "one side," "top," "inner," "front," "center," "two ends," etc. indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The efficient 3D gap detection device is characterized by comprising a workbench (1), wherein a conveyor (2) is arranged at the top of the workbench (1), a longitudinal adjusting mechanism is arranged below the conveyor (2), the longitudinal adjusting mechanism comprises a first bracket (3), a first motor (4), a first screw rod (5) and a first sliding block (6) sleeved on the first screw rod (5), the first motor (4) is arranged on the workbench (1), one end of the first screw rod (5) is connected with the first motor (4), the other end of the first screw rod (5) is movably connected with the workbench (1), the first bracket (3) is connected with the first sliding block (6), and a movable plate (7) is fixedly connected to the first bracket (3);
the movable plate (7) is provided with a transverse adjusting mechanism, the transverse adjusting mechanism comprises a bracket II (8), a motor II (9), a screw rod II (10) and a sliding block II (12) sleeved on the screw rod II (10), the bracket II (8) is arranged on the movable plate (7), the motor II (9) is arranged on the bracket II (8), two ends of the screw rod II (10) are respectively connected with the motor II (9) and the bracket II (8), and the conveyor (2) is arranged on the bracket II (8);
the second sliding block (12) is also provided with a jacking mechanism, the jacking mechanism comprises a jacking cylinder (13) and a jacking plate (14), the jacking cylinder (13) is arranged at the top of the second sliding block (12), and the jacking plate (14) is arranged at the output end of the jacking cylinder (13);
one side of the conveyor (2) is provided with a turnover mechanism, the turnover mechanism comprises a supporting plate (15), a motor III (16), a turnover plate (17), a clamping cylinder (18) and a clamping jaw (19) arranged on the clamping cylinder (18), the supporting plate (15) is arranged on the workbench (1), the motor III (16) is arranged on the supporting plate (15), one side of the turnover plate (17) is fixedly connected with the output end of the motor III (16), and the clamping cylinder (18) is arranged on the turnover plate (17);
the top of the workbench (1) is also provided with a camera adjusting mechanism.
2. The efficient 3D gap detection device according to claim 1, wherein the camera adjusting mechanism comprises a motor four (20), a screw three (21), a support three (22) and a sliding block three (23) arranged on the screw three (21), the support three (22) is installed at the top of the workbench (1), the motor four (20) is installed on the support three (22), one end of the screw three (21) is fixedly connected with the motor four (20), and the other end of the screw three (21) is movably connected with the support three (22).
3. The efficient 3D slit detection device according to claim 1, wherein the camera adjusting mechanism is respectively provided with a 3D line scanning camera (24), a 2D camera one (25) and a slit detection line scanning camera (26), and the workbench (1) is further provided with a 2D camera two (11).
4. The efficient 3D gap detection device according to claim 1, wherein the second bracket (8) is further provided with a guide rail, and the second sliding block (12) is provided with a moving block matched with the guide rail.
5. A high efficiency 3D gap detection device according to claim 1, characterized in that the bottom of the table (1) is provided with a box.
6. The efficient 3D gap detection device of claim 5, wherein anti-slip blocks are arranged around the bottom of the box body.
7. The efficient 3D gap detection device according to claim 1, wherein the output ends of the first screw rod (5) and the first motor (4) are fixedly provided with belt pulleys, and the two belt pulleys are connected through a belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321890613.8U CN220288544U (en) | 2023-07-18 | 2023-07-18 | High-efficient 3D gap check out test set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321890613.8U CN220288544U (en) | 2023-07-18 | 2023-07-18 | High-efficient 3D gap check out test set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220288544U true CN220288544U (en) | 2024-01-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321890613.8U Active CN220288544U (en) | 2023-07-18 | 2023-07-18 | High-efficient 3D gap check out test set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220288544U (en) |
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2023
- 2023-07-18 CN CN202321890613.8U patent/CN220288544U/en active Active
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