CN220283681U - Low-temperature evaporation full-quantization processing device - Google Patents
Low-temperature evaporation full-quantization processing device Download PDFInfo
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- CN220283681U CN220283681U CN202321754040.6U CN202321754040U CN220283681U CN 220283681 U CN220283681 U CN 220283681U CN 202321754040 U CN202321754040 U CN 202321754040U CN 220283681 U CN220283681 U CN 220283681U
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- 238000001704 evaporation Methods 0.000 title claims abstract description 33
- 230000008020 evaporation Effects 0.000 title claims abstract description 33
- 238000013139 quantization Methods 0.000 title claims abstract description 29
- 238000012545 processing Methods 0.000 title claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 104
- 238000009833 condensation Methods 0.000 claims abstract description 52
- 230000005494 condensation Effects 0.000 claims abstract description 52
- 238000000926 separation method Methods 0.000 claims abstract description 49
- 239000000498 cooling water Substances 0.000 claims abstract description 47
- 238000010438 heat treatment Methods 0.000 claims abstract description 39
- 239000007921 spray Substances 0.000 claims abstract description 39
- 238000001816 cooling Methods 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 239000012153 distilled water Substances 0.000 claims description 89
- 239000007788 liquid Substances 0.000 claims description 37
- 239000011550 stock solution Substances 0.000 claims description 20
- 238000001514 detection method Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 7
- 238000004821 distillation Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000005086 pumping Methods 0.000 claims description 2
- 238000005373 pervaporation Methods 0.000 claims 3
- 239000003507 refrigerant Substances 0.000 description 15
- 239000000243 solution Substances 0.000 description 14
- 238000005507 spraying Methods 0.000 description 8
- 239000012141 concentrate Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
The utility model provides a low-temperature evaporation full-quantization treatment device which comprises a main body, an exhaust condenser, a cooling water pump, a first air cooler, a spray tower and a concentration discharge pump, wherein the inside of the main body is sequentially divided into a heating chamber, a separation chamber and a condensation chamber from bottom to top; a first cold air space and a first cold air pipeline are arranged in the first cold air blower, the other end of the cooling water pump is communicated with one end of the first cold air pipeline, and the other end of the cold air pipeline is communicated with the water inlet end of the cooling pipe layer; a spray space and a spray header positioned at the top of the spray space are arranged in the spray tower, and the bottom of the spray space is communicated with the first cold air space; one end of the dense discharging pump is communicated with the bottom of the heating chamber, and the other end of the dense discharging pump is communicated with the spray header.
Description
Technical Field
The utility model relates to the technical field of low-temperature evaporation crystallization, in particular to a low-temperature evaporation full-quantization treatment device.
Background
In the low-temperature evaporation process, the compressor does work to generate heat and the characteristic of a refrigerant, so that the heat released in the heating chamber is larger than the cold energy released by the condensing chamber, and part of heat is not recovered, and secondary steam is not condensed into distilled water. However, at the air cooler, the air exchanges heat with hot cooling water, so that the air is changed into hot air, the heat of the part is not utilized, and the hot air is emitted to the outside, so that waste is caused.
Therefore, it is necessary to provide a low-temperature evaporation full quantization treatment device capable of fully utilizing heat of hot air formed by heat exchange between air in an air cooler and hot cooling water.
Disclosure of Invention
The utility model aims to provide a low-temperature evaporation full quantization treatment device capable of fully utilizing heat of hot air formed by heat exchange between air in an air cooler and hot cooling water.
In order to achieve the above purpose, the utility model provides a low-temperature evaporation full quantization treatment device, which comprises a main body, an exhaust condenser, a cooling water pump, a first air cooler, a spray tower and a concentration discharge pump, wherein the interior of the main body is sequentially divided into a heating chamber, a separation chamber and a condensation chamber from bottom to top, a first heat exchange tube is arranged in the heating chamber, the heating chamber is communicated with the separation chamber, and a raw liquid inlet communicated with the heating chamber or the separation chamber is arranged on the side wall of the main body; a partition plate is arranged between the separation chamber and the condensation chamber, an opening for communicating the separation chamber with the condensation chamber is arranged on the partition plate, and a second heat exchange tube is arranged in the condensation chamber; a condensation space is arranged in the exhaust condenser, a cooling pipe layer is arranged in the condensation space, the condensation space is communicated with the condensation chamber, a distilled water outlet communicated with the condensation space is also arranged on the exhaust condenser, and the distilled water outlet is used for discharging distilled water; distilled water formed by condensation in the condensation chamber and uncondensed secondary steam enter the condensation space, so that the uncondensed secondary steam is condensed into distilled water under the action of the cooling pipe layer; one end of the cooling water pump is communicated with the water outlet end of the cooling pipe layer; a first cold air space and a first cold air pipeline positioned in the first cold air space are arranged in the first cold air blower, the other end of the cooling water pump is communicated with one end of the first cold air pipeline, and the other end of the cold air pipeline is communicated with the water inlet end of the cooling pipe layer; a spraying space and a spraying head positioned at the top of the spraying space are arranged in the spraying tower, and the bottom of the spraying space is communicated with the first cold air space; one end of the concentration discharge pump is communicated with the bottom of the heating chamber, and the other end of the concentration discharge pump is communicated with the spray header.
Preferably, one end of the exhaust concentration pump is communicated with the bottom of the heating chamber through a first exhaust concentration pipeline, the other end of the exhaust concentration pump is communicated with the spray header through a second exhaust concentration pipeline, and a position between two ends of the second exhaust concentration pipeline is communicated with the heating chamber through a third exhaust concentration pipeline.
Preferably, the low-temperature evaporation full-quantization processing device further comprises a cooling water tank for storing cooling water, and the cooling water tank is communicated between one end of the cooling water pump and the water outlet end of the cooling pipe layer.
Preferably, the low-temperature evaporation full-quantization processing device further comprises a compressor and a second air cooler, wherein a second cold air space and a second cold air pipeline positioned in the second cold air space are arranged in the second air cooler; one end of the compressor is communicated with one end of the first heat exchange tube, the other end of the first heat exchange tube is communicated with one end of the second cold air pipeline, the other end of the second cold air pipeline is communicated with one end of the second heat exchange tube, and the other end of the second heat exchange tube is communicated with the other end of the compressor.
Preferably, the low-temperature evaporation full-quantization processing device further comprises a third air cooler, wherein a third cold air space and a third cold air pipeline positioned in the third cold air space are arranged in the third air cooler, and the third cold air pipeline is communicated between one end of the compressor and one end of the first heat exchange tube.
Preferably, an expansion valve is communicated between the second air cooler and the second heat exchange tube.
Preferably, the baffle is provided with a guide cylinder positioned in the condensing chamber, the guide cylinder is communicated with the opening, and a demisting net is arranged in the opening.
Preferably, the low-temperature evaporation full-quantization processing device further comprises a distilled water tank, a distilled water pump and a first liquid level detection device, wherein the distilled water outlet is communicated with the distilled water tank through a first distilled water pipeline, the distilled water tank is communicated with one end of the distilled water pump through a second distilled water pipeline, the other end of the distilled water pump is communicated with a third distilled water pipeline, a first control valve for controlling the distilled water pump to be opened or closed is arranged on the third distilled water pipeline, and the first liquid level detection device is connected with the distilled water tank and used for detecting the liquid level of the distilled water tank, and is electrically connected with the first control valve.
Preferably, the upper end of the distilled water tank is communicated with the upper end of the condensation space.
Preferably, the low-temperature evaporation full-quantization treatment device further comprises a vacuum pump and a separation tank, wherein one end of the vacuum pump is communicated with the upper end of the condensation space, the other end of the vacuum pump is communicated with the inner space of the separation tank, and the separation tank is provided with an emptying port, an overflow port and a noncondensable gas outlet which are communicated with the inner space of the separation tank; and pumping the non-condensable gas in the condensation space to the separation tank by the vacuum pump, so that the non-condensable gas is subjected to gas-liquid separation in the inner space of the separation tank.
Compared with the prior art, the low-temperature evaporation full-quantization treatment device has the advantages that the spray tower is additionally arranged, the concentrated solution at the bottom of the heating chamber is introduced into the upper end of the spray tower through the concentrate discharge pump, so that the concentrated solution is sprayed downwards through the spray header positioned in the spray space, after the cooling water in the cooling pipe layer of the exhaust condenser condenses the secondary steam positioned in the condensation space into distilled water, the cooling water is heated and is conveyed into the first cold air pipeline of the first air cooler under the action of the cooling water pump to cool, the air in the first cold air space of the first air cooler is changed into hot air, and the hot air can enter the bottom of the spray space, so that convection heating can be formed between the hot air and the concentrated solution sprayed by the spray header, and the moisture in the concentrated solution is evaporated, so that crystals are obtained. Therefore, the low-temperature evaporation full-quantization treatment device can fully utilize the heat of hot air formed by heat exchange between air in the air cooler and hot cooling water, can fully crystallize concentrated liquid, and improves crystallization efficiency.
Drawings
Fig. 1 is a block diagram of a low-temperature evaporation full-quantization processing apparatus according to the present utility model.
Fig. 2 is a block diagram of the main body of the low-temperature evaporation full-scale processing apparatus according to the present utility model.
Fig. 3 is a structural diagram of a spray tower of the low-temperature evaporation full-quantization processing apparatus of the present utility model.
Detailed Description
In order to describe the technical content and constructional features of the present utility model in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
Referring to fig. 1 to 3, the low-temperature evaporation full quantization processing device 100 of the present utility model includes a main body 1, an exhaust condenser 2, a cooling water pump 31, a first air cooler 32, a spray tower 4 and a concentration discharge pump 51, wherein the interior of the main body 1 is sequentially divided into a heating chamber 11, a separation chamber 12 and a condensation chamber 13 from bottom to top, a first heat exchange tube 111 is arranged in the heating chamber 11, the heating chamber 11 is communicated with the separation chamber 12, and a stock solution inlet 14 communicated with the heating chamber 11 or the separation chamber 12 is arranged on the side wall of the main body 1; a partition plate 15 is arranged between the separation chamber 12 and the condensation chamber 13, an opening 151 for communicating the separation chamber 12 and the condensation chamber 13 is arranged on the partition plate 15, and a second heat exchange tube 131 is arranged in the condensation chamber 13; a condensation space 21 is arranged in the exhaust condenser 2, a cooling pipe layer 22 is arranged in the condensation space 21, the condensation space 21 is communicated with the condensation chamber 13, a distilled water outlet 23 communicated with the condensation space 21 is also arranged on the exhaust condenser 2, and the distilled water outlet 23 is used for discharging distilled water; distilled water formed by condensation in the condensation chamber 13 and uncondensed secondary steam enter the condensation space 21, so that the uncondensed secondary steam is condensed into distilled water under the action of the cooling pipe layer 22; one end of the cooling water pump 31 is communicated with the water outlet end of the cooling pipe layer 22; the first cold air space 321 and the first cold air pipeline 322 positioned in the first cold air space 321 are arranged in the first cold air fan 32, the other end of the cooling water pump 31 is communicated with one end of the first cold air pipeline 322, and the other end of the cold air pipeline is communicated with the water inlet end of the cooling pipe layer 22; a spray space 41 and a spray header 42 positioned at the top of the spray space 41 are arranged in the spray tower 4, and the bottom of the spray space 41 is communicated with the first cold air space 321; one end of the concentration discharge pump 51 communicates with the bottom of the heating chamber 11, and the other end of the concentration discharge pump 51 communicates with the shower head 42. Further, the spray tower 4 is also provided with a spray exhaust port 43 communicating with the spray space 41.
The concentrated solution at the bottom of the heating chamber 11 is introduced into the upper end of the spray tower 4 through the concentrate discharge pump 51, so that the spray header 42 positioned in the spray space 41 sprays the concentrated solution downwards, the cooling water in the cooling pipe layer 22 of the exhaust condenser 2 condenses the secondary steam positioned in the condensation space 21 into distilled water, the cooling water is heated and is conveyed into the first cold air pipeline 322 of the first cold air blower 32 under the action of the cooling water pump 31 to be cooled, the air in the first cold air space 321 of the first cold air blower 32 is changed into hot air, and the hot air can enter the bottom of the spray space 41, so that convection heating can be formed between the hot air and the concentrated solution sprayed by the spray header 42, and then the water in the concentrated solution is evaporated, so that crystals are obtained, and the concentrated solution is fully crystallized.
Referring to fig. 1, in the present embodiment, one end of the exhaust pump 51 is connected to the bottom of the heating chamber 11 through a first exhaust pipe 52, the other end of the exhaust pump 51 is connected to the shower head 42 through a second exhaust pipe 53, and a position between two ends of the second exhaust pipe 53 is connected to the heating chamber 11 through a third exhaust pipe 54. Through setting up the third row of thick pipeline 54 that communicates with heating chamber 11 with the position department between the both ends of second row of thick pipeline 53 for arrange thick pump 51 can flow back the thick liquid of the bottom of heating chamber 11 to heating chamber 11 in, thereby make the interior stoste circulation flow of heating chamber 11, and then make the stoste more even with the refrigerant heat transfer in the first heat exchange tube 111.
Referring to fig. 1, in the embodiment, the low-temperature evaporation full-quantization processing apparatus 100 of the present utility model further includes a cooling water tank 33 for storing cooling water, wherein the cooling water tank 33 is connected between one end of the cooling water pump 31 and the water outlet end of the cooling pipe layer 22. Specifically, the cooling water tank 33 and the water outlet end of the cooling pipe layer 22, the cooling water tank 33 and one end of the cooling water pump 31, the other end of the cooling water pump 31 and the first cold air pipeline 322 of the first air cooler 32, and the first cold air pipeline 322 of the first air cooler 32 and the water inlet end of the cooling pipe layer 22 of the exhaust condenser 2 may all be communicated through pipelines. After condensing the uncondensed secondary steam into distilled water, the cooling water in the cooling pipe layer 22 may enter the cooling water tank 33, and the cooling water pump 31 may convey the cooling water in the cooling water tank 33 to the first cold air pipeline 322 of the first air cooler 32, so that the first air cooler 32 cools the cooling water and conveys the cooling water to the cooling pipe layer 22 of the exhaust condenser 2 through the first cold air pipeline 322.
Referring to fig. 1, in the embodiment, the low-temperature evaporation full quantization processing apparatus 100 of the present utility model further includes a compressor 61 and a second air cooler 62, wherein the second air cooler 62 has a second cool air space 621 and a second cool air pipeline 622 located in the second cool air space 621; one end of the compressor 61 is communicated with one end of the first heat exchange tube 111, the other end of the first heat exchange tube 111 is communicated with one end of the second cold air pipe 622, the other end of the second cold air pipe 622 is communicated with one end of the second heat exchange tube 131, and the other end of the second heat exchange tube 131 is communicated with the other end of the compressor 61. The stock solution inlet 14 of the heating chamber 11 can guide stock solution into the heating chamber 11, the refrigerant subjected to temperature and pressure raising through the compressor 61 can flow into the first heat exchange tube 111 of the heating chamber 11, the refrigerant exchanges heat with the stock solution through the first heat exchange tube 111, the stock solution generates secondary steam after heat exchange, the secondary steam enters the condensing chamber 13 after gas-liquid separation in the separating chamber 12, the refrigerant of the first heat exchange tube 111 enters the second air cooler 62 after heat exchange and is cooled through the second air cooler 62 and then flows into the second heat exchange tube 131, so that the heat exchange is carried out between the secondary steam and the secondary steam in the condensing chamber 13 through the second heat exchange tube 131, the distilled water formed by condensation in the condensing chamber 13 and the uncondensed secondary steam can be discharged to the condensing space 21 of the exhaust condenser 2, the uncondensed secondary steam is condensed into distilled water through the cooling tube layer 22, and finally all distilled water can be discharged through the distilled water outlet 23. The refrigerant in the second heat exchange tube 131 may flow back into the compressor 61 after heat exchange.
Referring to fig. 1, further, the low-temperature evaporation full-quantization processing apparatus 100 of the present utility model further includes a third air cooler 63, wherein a third cold air space 631 and a third cold air pipeline 632 located in the third cold air space 631 are disposed in the third air cooler 63, and the third cold air pipeline 632 is connected between one end of the compressor 61 and one end of the first heat exchange tube 111. By providing the third air cooler 63 to control the outlet temperature of the compressor 61, overheating of the temperature is avoided. Further, an expansion valve 64 is communicated between the second air cooler 62 and the second heat exchange tube 131. The compressor 61, the third air cooler 63, the first heat exchange tube 111, the second air cooler 62, the expansion valve 64 and the second heat exchange tube 131 may all be connected through existing pipelines, and form a circulation loop. The expansion valve 64 can be used for reducing the pressure of the refrigerant in the pipeline between the second air cooler 62 and the second heat exchange tube 131, so that the refrigerant can flow into the second heat exchange tube 131 of the main body 1.
Referring to fig. 1 and 2, in the present embodiment, a baffle 15 is provided with a guide cylinder 16 located in the condensation chamber 13, the guide cylinder 16 is communicated with an opening 151, and a demister net 17 is disposed in the opening 151. The secondary steam can enter the condensing chamber 13 for condensation through the guide cylinder 16 after gas-liquid separation in the separating chamber 12. Further, a defogging net 17 is provided in the opening 151. By providing the demister net 17, the secondary steam is purified by the demister net 17.
Referring to fig. 1, in the embodiment, the low-temperature evaporation full quantization processing apparatus 100 of the present utility model further includes a distilled water tank 71, a distilled water pump 72, and a first liquid level detecting device 73, wherein the distilled water outlet 23 is connected to the distilled water tank 71 through a first distilled water pipeline 74, the distilled water tank 71 is connected to one end of the distilled water pump 72 through a second distilled water pipeline 75, the other end of the distilled water pump 72 is connected to a third distilled water pipeline 76, a first control valve 77 for controlling the opening or closing of the third distilled water pipeline 76 is provided on the third distilled water pipeline 76, the first liquid level detecting device 73 is connected to the distilled water tank 71 and is used for detecting the liquid level of the distilled water tank 71, and the first liquid level detecting device 73 is electrically connected to the first control valve 77. Distilled water in the condensing space 21 of the exhaust condenser 2 may flow into the distilled water tank 71 by the distilled water pump 72. When the liquid level of the distilled water tank 71 is low, the first control valve 77 closes the third distilled water line 76. When the first liquid level detecting means 73 detects that the liquid level of the distilled water tank 71 is too high, a signal may be fed back to the first control valve 77 such that the first control valve 77 opens the third distilled water line 76, and the distilled water pump 72 discharges distilled water through the second distilled water line 75 and the third distilled water line 76. Further, the upper end of the distillation water tank 71 communicates with the upper end of the condensation space 21. Wherein the communication between the upper end of the distillation water tank 71 and the upper end of the condensing space 21 may be performed using an existing pipe. By communicating the upper end of the distilled water tank 71 with the upper end of the condensation space 21, it is ensured that distilled water in the condensation space 21 of the exhaust condenser 2 can smoothly flow into the distilled water tank 71.
Referring to fig. 1, in the embodiment, the apparatus 100 for performing total quantification by cryogenic evaporation of the present utility model further comprises a vacuum pump 81 and a separation tank 82, wherein one end of the vacuum pump 81 is communicated with the upper end of the condensation space 21, the other end of the vacuum pump 81 is communicated with the inner space of the separation tank 82, and the separation tank 82 is provided with an evacuation port 821, an overflow port 822 and a noncondensable gas outlet 823 communicated with the inner space; the non-condensable gas in the condensation space 21 is pumped to the separation tank 82 by the vacuum pump 81, so that the non-condensable gas is subjected to gas-liquid separation in the inner space of the separation tank 82. Wherein the vacuum pump 81 is connected to the exhaust condenser 2 through a pipe and communicates with the condensing space 21, and the separation tank 82 communicates with the vacuum pump 81 through a pipe. By providing the vacuum pump 81, the non-condensable gas in the condensation space 21 can be pumped by the vacuum pump 81, and a small amount of distilled water may be carried in the pumped non-condensable gas, so the non-condensable gas in the condensation space 21 is pumped into the separation tank 82 by the vacuum pump 81, the non-condensable gas is separated into gas and liquid by the separation tank 82, and finally, the non-condensable gas can be discharged from the non-condensable gas outlet 823 at the upper part of the separation tank 82, and the distilled water obtained by separation can overflow through the overflow port 822 on the side wall of the separation tank 82, or can be emptied by the emptying port 821 at the bottom of the separation tank 82.
Referring to fig. 1, in the embodiment, the low-temperature evaporation full quantization processing apparatus 100 of the present utility model further includes a stock solution input pipe 91, a second liquid level detecting device 92 and a second control valve 93, wherein the stock solution input pipe 91 is communicated with the stock solution inlet 14, the stock solution input pipe 91 can convey the stock solution into the main body 1 through the stock solution inlet 14, the second liquid level detecting device 92 is connected with the main body 1 and is used for detecting the stock solution level in the main body 1, the second control valve 93 is disposed on the stock solution input pipe 91 and is used for opening or closing the stock solution input pipe 91, and the second control valve 93 is electrically connected with the second liquid level detecting device 92. When the second liquid level detection device 92 detects that the liquid level of the stock solution in the main body 1 reaches the preset liquid level, the second liquid level detection device 92 feeds back a signal to the second control valve 93, and the second control valve 93 closes the stock solution input pipe 91.
Referring to fig. 1 to 3, the specific operation principle of the low-temperature evaporation full-quantization processing apparatus 100 of the present utility model is as follows:
the waste water enters the heating chamber 11 of the main body 1, the stock solution exchanges heat with the gaseous refrigerant which is subjected to temperature and pressure increasing by the compressor 61 in the first heat exchange tube 111, and the third air cooler 63 controls the outlet temperature of the compressor 61 not to be overheated. After the heat exchange between the stock solution and the refrigerant in the first heat exchange tube 111, the stock solution (wastewater) is warmed to generate a phase change, thereby generating secondary steam, and the refrigerant is condensed into a liquid. The secondary steam enters the separation chamber 12 for gas-liquid separation, and small liquid drops carried away by the secondary steam are separated from the steam by the action of gravity, and the secondary steam is purified by the action of the demisting net 17. At the same time, the liquid refrigerant is cooled by the second air cooler 62 and reduced in pressure by the expansion valve 64 to a low temperature liquid state. In the condensing chamber 13, the secondary steam exchanges heat with the low-temperature liquid refrigerant in the second coil, the secondary steam is condensed into distilled water, and the refrigerant is heated to be gaseous and returns to the inlet of the compressor 61 for recycling.
Because the compressor 61 itself works to generate heat and the characteristics of the refrigerant, the heat released in the heating chamber 11 is greater than the cooling capacity released in the condensing chamber 13, so that part of the heat is not recovered and the secondary steam is not condensed into distilled water, when the distilled water is discharged out of the main body 1, the distilled water and the remaining secondary steam enter the condensing space 21 of the exhaust condenser 2, the cooling pipe layer 22 of the exhaust condenser 2 is cooling water, the secondary steam is condensed into distilled water by the cooling water, and the distilled water is discharged into the distilled water tank 71. The non-condensable gas in the condensation space 21 can be pumped to the separation tank 82 by the vacuum pump 81 for gas-liquid separation. The cooling water is cooled by the first air cooler 32 and continuously enters the exhaust condenser 2 for recycling, and the air in the first cold air space 321 of the first air cooler 32 is changed into hot air. Then, the hot air in the first cold air space 321 of the first air cooler 32 enters the bottom of the spraying space 41, and the concentrated solution at the bottom of the heating chamber 11 is introduced into the upper end of the spraying tower 4 through the concentrate discharge pump 51, so that the concentrated solution is sprayed downwards through the spray header 42 positioned in the spraying space 41, and the hot air and the concentrated solution sprayed by the spray header 42 form convection heating, so that the water in the concentrated solution is evaporated, crystals are obtained, and the treatment effect of zero emission is achieved. .
In summary, the low-temperature evaporation full quantization processing device 100 of the utility model can fully utilize the heat of hot air formed by heat exchange between air in the air cooler and hot cooling water, and can fully crystallize concentrated solution, thereby improving crystallization efficiency.
The foregoing disclosure is only illustrative of the preferred embodiments of the present utility model and is not to be construed as limiting the scope of the utility model, which is defined by the appended claims.
Claims (10)
1. A low temperature evaporation full quantization processing apparatus, comprising:
the device comprises a main body, wherein the interior of the main body is sequentially divided into a heating chamber, a separation chamber and a condensation chamber from bottom to top, a first heat exchange tube is arranged in the heating chamber, the heating chamber is communicated with the separation chamber, and a stock solution inlet communicated with the heating chamber or the separation chamber is arranged on the side wall of the main body; a partition plate is arranged between the separation chamber and the condensation chamber, an opening for communicating the separation chamber with the condensation chamber is arranged on the partition plate, and a second heat exchange tube is arranged in the condensation chamber;
the exhaust condenser is internally provided with a condensing space, a cooling pipe layer is arranged in the condensing space, the condensing space is communicated with the condensing chamber, the exhaust condenser is also provided with a distilled water outlet communicated with the condensing space, and the distilled water outlet is used for discharging distilled water; distilled water formed by condensation in the condensation chamber and uncondensed secondary steam enter the condensation space, so that the uncondensed secondary steam is condensed into distilled water under the action of the cooling pipe layer;
one end of the cooling water pump is communicated with the water outlet end of the cooling pipe layer;
the cooling water pump is arranged in the cooling pipe layer, and is used for cooling the air in the cooling pipe layer;
the spray tower is internally provided with a spray space and a spray header positioned at the top of the spray space, and the bottom of the spray space is communicated with the first cold air space;
the exhaust concentration pump, one end of the exhaust concentration pump with the bottom of the heating chamber communicates, the other end of the exhaust concentration pump with the shower head communicates.
2. The apparatus according to claim 1, wherein one end of the concentration pump is connected to the bottom of the heating chamber through a first concentration line, the other end of the concentration pump is connected to the shower head through a second concentration line, and a position between two ends of the second concentration line is connected to the heating chamber through a third concentration line.
3. The pervaporation processing device according to claim 1, further comprising a cooling water tank for storing cooling water, wherein the cooling water tank is connected between one end of the cooling water pump and the water outlet end of the cooling pipe layer.
4. The low-temperature evaporation full quantization processing device according to claim 1, further comprising a compressor and a second air cooler, wherein the second air cooler is internally provided with a second cold air space and a second cold air pipeline positioned in the second cold air space; one end of the compressor is communicated with one end of the first heat exchange tube, the other end of the first heat exchange tube is communicated with one end of the second cold air pipeline, the other end of the second cold air pipeline is communicated with one end of the second heat exchange tube, and the other end of the second heat exchange tube is communicated with the other end of the compressor.
5. The device according to claim 4, further comprising a third air cooler, wherein a third cold air space and a third cold air pipeline are provided in the third cold air space, and the third cold air pipeline is communicated between one end of the compressor and one end of the first heat exchange tube.
6. The pervaporation processing device according to claim 4, wherein an expansion valve is communicated between the second air cooler and the second heat exchange tube.
7. The low-temperature evaporation full quantization treatment device according to claim 1, wherein a guide cylinder positioned in the condensation chamber is arranged on the partition plate, the guide cylinder is communicated with the opening, and a demisting net is arranged in the opening.
8. The low-temperature evaporation full quantization processing device according to claim 1, further comprising a distilled water tank, a distilled water pump and a first liquid level detection device, wherein the distilled water outlet is communicated with the distilled water tank through a first distilled water pipeline, the distilled water tank is communicated with one end of the distilled water pump through a second distilled water pipeline, the other end of the distilled water pump is communicated with a third distilled water pipeline, a first control valve for controlling the distilled water pump to be opened or closed is arranged on the third distilled water pipeline, the first liquid level detection device is connected with the distilled water tank and used for detecting the liquid level of the distilled water tank, and the first liquid level detection device is electrically connected with the first control valve.
9. The pervaporation processing device according to claim 8, wherein an upper end of the distillation tank is in communication with an upper end of the condensation space.
10. The cryogenic evaporation full quantization processing device according to claim 1, further comprising a vacuum pump and a separation tank, wherein one end of the vacuum pump is communicated with the upper end of the condensation space, the other end of the vacuum pump is communicated with the inner space of the separation tank, and the separation tank is provided with an emptying port, an overflow port and a noncondensable gas outlet communicated with the inner space of the separation tank; and pumping the non-condensable gas in the condensation space to the separation tank by the vacuum pump, so that the non-condensable gas is subjected to gas-liquid separation in the inner space of the separation tank.
Priority Applications (1)
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CN202321754040.6U CN220283681U (en) | 2023-07-05 | 2023-07-05 | Low-temperature evaporation full-quantization processing device |
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CN202321754040.6U CN220283681U (en) | 2023-07-05 | 2023-07-05 | Low-temperature evaporation full-quantization processing device |
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CN202321754040.6U Active CN220283681U (en) | 2023-07-05 | 2023-07-05 | Low-temperature evaporation full-quantization processing device |
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2023
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