CN220276725U - High-speed mixing rubber accelerator production equipment - Google Patents
High-speed mixing rubber accelerator production equipment Download PDFInfo
- Publication number
- CN220276725U CN220276725U CN202321426793.4U CN202321426793U CN220276725U CN 220276725 U CN220276725 U CN 220276725U CN 202321426793 U CN202321426793 U CN 202321426793U CN 220276725 U CN220276725 U CN 220276725U
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- Prior art keywords
- stirring
- outer shell
- mixing
- storehouse
- rubber accelerator
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 100
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 239000000706 filtrate Substances 0.000 claims description 28
- 238000007789 sealing Methods 0.000 claims description 21
- 238000001914 filtration Methods 0.000 claims description 15
- 241000883990 Flabellum Species 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 18
- 238000013329 compounding Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000004073 vulcanization Methods 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000013040 rubber vulcanization Methods 0.000 description 2
- 239000012265 solid product Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model discloses high-speed mixing rubber accelerator production equipment, which relates to the technical field of rubber accelerator production and comprises the following components: the stirring device comprises an outer shell, wherein a frame body is arranged at the bottom of the outer shell, a charging hole is uniformly formed in the top of the outer shell, a stirring motor is arranged at the middle position of one side of the outer shell, a liquid discharge pump is fixed at the bottom of the other side of the outer shell, and a discharge pump is arranged at the middle position of the bottom of the outer shell; the inner shell is positioned inside the outer shell, and the bottom of the charging hole penetrates through the top of the outer shell and is communicated with the inside of the inner shell. This high-speed mixed rubber accelerator production facility is through being provided with first (mixing) shaft, second (mixing) shaft and third (mixing) shaft, and second (mixing) shaft and the vertical setting of third (mixing) shaft, and first (mixing) shaft level sets up, can enough stir the bottom material to the middle level, again can be with the material misce bene of same level, and mixing efficiency is higher, and the compounding is more even.
Description
Technical Field
The utility model relates to the technical field of rubber accelerator production, in particular to high-speed mixing rubber accelerator production equipment.
Background
The rubber accelerator is a rubber vulcanization accelerator, the rubber vulcanization is mainly carried out by using sulfur, but the reaction of the sulfur and the rubber is very slow, so that the vulcanization accelerator is generated, and the accelerator can promote the activation of the vulcanizing agent when added into rubber materials, so that the crosslinking reaction of the vulcanizing agent and rubber molecules is accelerated, the effects of shortening the vulcanization time and reducing the vulcanization temperature are achieved, and the material reaction work is needed to be carried out through a stirring device during the production of the rubber accelerator.
The existing rubber accelerator production device is internally provided with only one stirring rod, more dead angles exist in stirring, only one vertical stirring rod is used for stirring, materials at different heights cannot be uniformly mixed, only one horizontal stirring rod cannot uniformly stir materials at different horizontal positions, the materials at the bottom layer are always positioned at the bottom layer, the mixing is uneven, the mixing rate is low, the temperature during mixing cannot be well controlled by the existing device, the mixing effect is affected, in addition, the materials after the uniform mixing reaction is required to be filtered during the production of the rubber accelerator, finished products and filtrate are obtained, the traditional mode is that the materials are transferred into a filtering tank for filtering after the reaction is completed, two-step operation is needed, and the production efficiency is low.
Disclosure of Invention
The utility model aims to provide high-speed mixing rubber accelerator production equipment so as to solve at least one technical problem in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
a high-speed compounded rubber accelerator production apparatus, comprising:
the device comprises an outer shell, wherein a frame body is arranged at the bottom of the outer shell, an access door is hinged to one end of the outer shell, a control panel is arranged on the outer shell above the access door, a charging hole is uniformly formed in the top of the outer shell, a stirring motor is arranged at the middle position of one side of the outer shell, a liquid discharge pump is fixed at the bottom of the other side of the outer shell, and a discharge pump is arranged at the middle position of the bottom of the outer shell;
the inner shell is positioned in the outer shell, the bottom of the charging hole penetrates through the top of the outer shell and is communicated with the inside of the inner shell, the upper half part of the inside of the inner shell is provided with a stirring bin, the middle position of the bottom of the inner shell is provided with a discharge hole, the input end of a discharge pump is connected with the bottom of the discharge hole, the inside of the inner shell at the periphery of the discharge hole is provided with a filtrate bin, and the input end of the liquid discharge pump is communicated with the inside of the filtrate bin;
the stirring device comprises a first stirring shaft, wherein the first stirring shaft is horizontally arranged at the middle position inside a stirring bin, the output end of a stirring motor is connected with the first stirring shaft through a rotating shaft, a second stirring shaft is vertically arranged in the stirring bin above the first stirring shaft through a first bracket, second stirring blades are uniformly arranged on the second stirring shaft, a third stirring shaft is vertically arranged in the stirring bin below the first stirring shaft through a second bracket, and third stirring blades are uniformly arranged on the third stirring shaft.
Further provided is that: one end of the outer shell is hinged with an access door, and a control panel is arranged on the outer shell above the access door.
Further provided is that: the outer surface of inner shell is around being equipped with the heater strip, and the intermediate position department of the inside one end of inner shell is provided with temperature sensor, temperature sensor's output passes through wire and control panel's input electric connection, and control panel's output passes through wire and heater strip's input electric connection.
Further provided is that: the bottom of stirring storehouse is hopper-shaped structural design, and the bottom of third stirring flabellum is laminated mutually with stirring storehouse inside bottom.
Further provided is that: the filter mouth has all been seted up at the filtrate storehouse top of bin outlet both sides, and all is provided with the filter screen in the filter mouth, the position department that the inside top of filtrate storehouse is close to the filter mouth all is provided with sealing baffle, and miniature hydraulic telescoping rod is all installed to the both sides at filtrate storehouse top, miniature hydraulic telescoping rod's output all is connected with sealing baffle.
Further provided is that: the bottom of second (mixing) shaft and the top of third (mixing) shaft all install vice conical gear, and all be provided with on the first (mixing) shaft of vice conical gear one side with vice conical gear matched with main conical gear, evenly install first stirring flabellum on the first (mixing) shaft of main conical gear both sides.
Further provided is that: the length and the width of the sealing baffle are both larger than those of the filtering port, the two ends of the top of the sealing baffle are both provided with sliding strips, and the inner walls of the filtrate bins at the two ends of the filtering port are both provided with sliding grooves which are identical to the sliding strips in shape.
In summary, the beneficial technical effects of the utility model are as follows:
(1) According to the utility model, the first stirring shaft, the second stirring shaft and the third stirring shaft are arranged, the second stirring shaft and the third stirring shaft are vertically arranged, and the first stirring shaft is horizontally arranged, so that the materials at the bottom layer can be stirred to the middle layer, the materials at the same horizontal height can be uniformly mixed, the mixing efficiency is higher, and the mixing is more uniform.
(2) The device is through being provided with interior casing and shell body, form the intermediate layer between the two, the heat preservation effect is better, the winding of interior casing outer wall has the heater strip, inside is equipped with temperature sensor, conveniently control the temperature when mixing, the heating effect is better, divide into stirring storehouse and filtrate storehouse in the interior casing, mix, miniature hydraulic telescoping rod work after the reaction is accomplished, drive sealing baffle and move away, remove the shielding to the filter inlet, filter screen in the filter inlet can filter the mixed liquor, the filtrate gets into the filtrate storehouse, and be discharged by the drainage pump, but recycle, but solid-state finished product can be discharged by the bin, directly filter the mixed liquor during the discharge, need not to transfer to filter in the filtration jar, production efficiency is improved.
Drawings
FIG. 1 is a schematic elevational view of the present utility model;
FIG. 2 is a schematic elevational cross-sectional view of the present utility model;
FIG. 3 is a schematic side sectional view of the inner housing of the present utility model;
fig. 4 is a schematic view showing the bottom structure of the filtrate tank according to the present utility model.
Reference numerals: 1. a frame body; 2. a discharge pump; 3. an outer housing; 4. a liquid discharge pump; 5. a stirring motor; 6. an access door; 7. a control panel; 8. a feed inlet; 9. an inner housing; 901. a stirring bin; 902. a filtrate bin; 10. a first stirring blade; 11. a first stirring shaft; 12. a discharge port; 13. a second stirring shaft; 14. a second stirring blade; 15. a heating wire; 16. a third stirring shaft; 17. a third stirring blade; 18. a miniature hydraulic telescopic rod; 19. a sealing baffle; 1901. a slide bar; 20. a first bracket; 21. a secondary bevel gear; 22. a main bevel gear; 23. a temperature sensor; 24. a second bracket; 25. a filtering port; 2501. and a sliding groove.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
Referring to fig. 1-4, an embodiment of the present utility model is provided:
a high-speed compounded rubber accelerator production apparatus, comprising:
the device comprises an outer shell body 3, wherein a frame body 1 is arranged at the bottom of the outer shell body 3, an access door 6 is hinged to one end of the outer shell body 3, a control panel 7 is arranged on the outer shell body 3 above the access door 6, a charging port 8 is uniformly arranged at the top of the outer shell body 3, a stirring motor 5 is arranged at the middle position of one side of the outer shell body 3, a liquid discharge pump 4 is fixed at the bottom of the other side of the outer shell body 3, and a discharge pump 2 is arranged at the middle position of the bottom of the outer shell body 3;
the inner shell 9, the inner shell 9 is located inside the outer shell 3, the bottom of the feed inlet 8 penetrates through the top of the outer shell 3 and is communicated with the inside of the inner shell 9, the upper half part of the inside of the inner shell 9 is provided with a stirring bin 901, the middle position of the bottom of the inner shell 9 is provided with a discharge port 12, the input end of the discharge pump 2 is connected with the bottom of the discharge port 12, the inner shell 9 at the periphery of the discharge port 12 is provided with a filtrate bin 902, and the input end of the liquid discharge pump 4 is communicated with the inside of the filtrate bin 902;
the first stirring shaft 11 is horizontally arranged at the middle position inside the stirring bin 901, the output end of the stirring motor 5 is connected with the first stirring shaft 11 through a rotating shaft, the stirring bin 901 above the first stirring shaft 11 is vertically provided with a second stirring shaft 13 through a first bracket 20, the second stirring shaft 13 is uniformly provided with second stirring blades 14, the stirring bin 901 below the first stirring shaft 11 is vertically provided with a third stirring shaft 16 through a second bracket 24, and the third stirring shaft 16 is uniformly provided with third stirring blades 17;
one end of the outer shell 3 is hinged with an access door 6, a control panel 7 is arranged on the outer shell 3 above the access door 6, the outer shell 3 is conveniently opened by the design of the access door 6, and the heating wire 15 and the like wound on the inner shell 9 are overhauled and maintained;
the surface of inner shell 9 is around being equipped with heater strip 15, and the intermediate position department of the inside one end of inner shell 9 is provided with temperature sensor 23, and temperature sensor 23's output passes through wire and control panel 7's input electric connection, and control panel 7's output passes through wire and heater strip 15's input electric connection, temperature sensor 23 and heater strip 15 synergism carries out the accuse temperature to inner shell 9 for the temperature of compounding preparation is suitable.
In one of them embodiment, the bottom of stirring storehouse 901 is hopper-shaped structural design, and the bottom of third stirring flabellum 17 is laminated mutually with the inside bottom of stirring storehouse 901, and hopper-shaped structural design makes things convenient for solid-state finished product to discharge, avoids the finished product to gather in stirring storehouse 901 inside, and the design is more reasonable, and the design that laminates mutually makes the third stirring flabellum 17 rotatory time can clear up stirring storehouse 901 bottom surface, scrapes the material of adhesion on stirring storehouse 901 inner wall, and the design is more reasonable.
In one preferred embodiment, the top of the filtrate bin 902 at two sides of the discharge port 12 is provided with the filter port 25, the filter port 25 is internally provided with the filter screen, the position of the top inside the filtrate bin 902, which is close to the filter port 25, is provided with the sealing baffle 19, the two sides of the top of the filtrate bin 902 are provided with the miniature hydraulic telescopic rods 18, the output ends of the miniature hydraulic telescopic rods 18 are connected with the sealing baffle 19, after the mixing preparation is completed, the miniature hydraulic telescopic rods 18 work to drive the sealing baffle 19 to move away from the lower part of the filter port 25, the shielding of the filter port 25 is relieved, the prepared mixed liquid is filtered by the filter screen in the filter port 25, most of filtrate enters the filtrate bin 902 and is discharged by the liquid discharge pump 4, the solid product can be discharged by the discharge port 12 under the action of the distributing and discharging pump 2, the mixed liquid can be filtered at the same time without being transferred into a filter tank, and the production efficiency is improved.
In one embodiment, the bottom end of the second stirring shaft 13 and the top end of the third stirring shaft 16 are both provided with a secondary conical gear 21, the first stirring shaft 11 on one side of the secondary conical gear 21 is provided with a main conical gear 22 matched with the secondary conical gear 21, the first stirring blades 10 are uniformly arranged on the first stirring shafts 11 on two sides of the main conical gear 22, the stirring motor 5 works to drive the first stirring shaft 11 to rotate, and the second stirring shaft 13 and the third stirring shaft 16 are driven to rotate through the transmission action of the main conical gear 22 and the secondary conical gear 21, namely, the first stirring blades 10, the second stirring blades 14 and the third stirring blades 17 rotate to mix materials, so that the materials at the bottom layer can be stirred to the middle layer, and the materials at the same level can be uniformly mixed, the mixing efficiency is higher and more uniform.
In one preferred embodiment, the length and width of the sealing baffle 19 are both greater than the length and width of the filtering opening 25, the two ends of the top of the sealing baffle 19 are both provided with sliding strips 1901, the inner wall of the filtrate bin 902 at the two ends of the filtering opening 25 is provided with sliding grooves 2501 which are identical to the sliding strips 1901 in shape, the length and width are both greater than the length and width of the filtering opening 25, so that the sealing baffle 19 has better sealing shielding effect on the filtering opening 25, the design is more reasonable, the sliding strips 1901 and the sliding grooves 2501 can limit the sealing baffle 19, deflection or falling of the sealing baffle 19 is avoided, and the sealing effect is better.
The working principle and the beneficial effects of the utility model are as follows: when the mixer is used, the power supply is switched on, firstly, raw materials are added into a mixing bin 901 of an inner shell 9 through different charging holes 8 in proportion, then, the temperature sensor 23 and the heating wire 15 are in synergistic effect, the temperature of the inner shell 9 is controlled, the temperature of mixed materials is suitable, then, a mixing motor 5 works, a first mixing shaft 11 is driven to rotate, a second mixing shaft 13 and a third mixing shaft 16 are driven to rotate through the transmission effect of a main bevel gear 22 and a secondary bevel gear 21, namely, the first mixing fan blade 10, the second mixing fan blade 14 and the third mixing fan blade 17 rotate, the materials are mixed, after the mixed materials are prepared, a micro hydraulic telescopic rod 18 works, a sealing baffle 19 is driven to move away from the lower part of a filtering hole 25, the shielding of the filtering hole 25 is removed, the prepared mixed liquid is filtered through a filter screen in the filtering hole 25, most of filtrate enters the filtrate bin 902 and is discharged by a liquid discharge pump 4, and a solid product can be discharged by a discharge hole 12 under the action of a dispensing and discharging pump 2.
The above is only a preferred embodiment of the present utility model, and is not intended to limit the scope of the present utility model in this way, so: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.
Claims (7)
1. A high-speed mixing rubber accelerator production device is characterized by comprising:
the stirring device comprises an outer shell (3), wherein a frame body (1) is arranged at the bottom of the outer shell (3), a charging hole (8) is uniformly formed in the top of the outer shell (3), a stirring motor (5) is arranged at the middle position of one side of the outer shell (3), a liquid discharge pump (4) is fixed at the bottom of the other side of the outer shell (3), and a discharge pump (2) is arranged at the middle position of the bottom of the outer shell (3);
the inner shell (9), inner shell (9) is located inside shell (3), and the bottom of charge door (8) runs through shell (3) top and is linked together inside inner shell (9), the inside upper half of inner shell (9) sets up to stirring storehouse (901), and the intermediate position department of inner shell (9) bottom has seted up bin outlet (12), the input of discharge pump (2) is connected with the bottom of bin outlet (12), and has seted up filtrate storehouse (902) in inner shell (9) of bin outlet (12) periphery, the input of liquid discharge pump (4) is linked together with filtrate storehouse (902) inside;
first (11) stirring shaft, first (11) horizontal setting is in the inside intermediate position department of stirring storehouse (901), and the output of agitator motor (5) is connected with first (11) stirring shaft through the pivot, vertically install second (13) stirring shaft (901) through first support (20) in stirring storehouse (11) top, and evenly be provided with second (14) stirring vane on second (13) stirring shaft, vertically install third (16) stirring shaft (24) through second support in stirring storehouse (901) of first (11) below, and evenly be provided with third (17) stirring vane on third (16) stirring shaft.
2. The apparatus for producing a high-speed compounded rubber accelerator according to claim 1, wherein: one end of the outer shell (3) is hinged with an access door (6), and a control panel (7) is arranged on the outer shell (3) above the access door (6).
3. The apparatus for producing a high-speed compounded rubber accelerator according to claim 1, wherein: the outer surface of casing (9) is around being equipped with heater strip (15), and the intermediate position department of the inside one end of inner shell (9) is provided with temperature sensor (23), the output of temperature sensor (23) is through wire and the input electric connection of control panel (7), and the output of control panel (7) is through wire and the input electric connection of heater strip (15).
4. The apparatus for producing a high-speed compounded rubber accelerator according to claim 1, wherein: the bottom of stirring storehouse (901) is hopper-shaped structural design, and the bottom of third stirring flabellum (17) is laminated mutually with stirring storehouse (901) inside bottom.
5. The apparatus for producing a high-speed compounded rubber accelerator according to claim 1, wherein: the utility model discloses a filter screen, including filter screen, miniature hydraulic telescoping rod (18), filter screen, miniature hydraulic telescoping rod (18) are all offered at filtrate storehouse (902) top of bin (12) both sides, and all be provided with filter screen in filter screen (25), the position department that is close to filter screen (25) in the inside top of filtrate storehouse (902) all is provided with sealing baffle (19), and miniature hydraulic telescoping rod (18) are all installed at the both sides at filtrate storehouse (902) top, the output of miniature hydraulic telescoping rod (18) all is connected with sealing baffle (19).
6. The apparatus for producing a high-speed compounded rubber accelerator according to claim 1, wherein: the bottom of second (13) and the top of third (16) (mixing) shafts all install vice conical gear (21), and all be provided with on the first (11) of vice conical gear (21) one side with vice conical gear (21) matched with main conical gear (22), evenly install first stirring flabellum (10) on first (11) of main conical gear (22) both sides.
7. The apparatus for producing a high-speed compounded rubber accelerator according to claim 5, wherein: the length and the width of the sealing baffle plate (19) are both larger than those of the filtering opening (25), sliding strips (1901) are arranged at the two ends of the top of the sealing baffle plate (19), and sliding grooves (2501) which are identical to the sliding strips (1901) in shape are formed in the inner wall of a filtrate bin (902) at the two ends of the filtering opening (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321426793.4U CN220276725U (en) | 2023-06-06 | 2023-06-06 | High-speed mixing rubber accelerator production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321426793.4U CN220276725U (en) | 2023-06-06 | 2023-06-06 | High-speed mixing rubber accelerator production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220276725U true CN220276725U (en) | 2024-01-02 |
Family
ID=89336988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321426793.4U Active CN220276725U (en) | 2023-06-06 | 2023-06-06 | High-speed mixing rubber accelerator production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220276725U (en) |
-
2023
- 2023-06-06 CN CN202321426793.4U patent/CN220276725U/en active Active
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