CN220274932U - Atomizer and electronic atomization device - Google Patents
Atomizer and electronic atomization device Download PDFInfo
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- CN220274932U CN220274932U CN202320925920.9U CN202320925920U CN220274932U CN 220274932 U CN220274932 U CN 220274932U CN 202320925920 U CN202320925920 U CN 202320925920U CN 220274932 U CN220274932 U CN 220274932U
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- heating element
- electrical connection
- atomizer
- nebulizer
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- 238000010438 heat treatment Methods 0.000 claims abstract description 103
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- 239000000443 aerosol Substances 0.000 claims abstract description 15
- 239000004020 conductor Substances 0.000 claims description 43
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- Catching Or Destruction (AREA)
Abstract
The application provides an atomizer and an electronic atomization device; wherein the atomizer comprises opposite proximal and distal ends: a liquid storage chamber for storing a liquid matrix; a heating element for heating the liquid matrix to generate an aerosol; the heating element is arranged with conductive pins for guiding an electrical current over the heating element; an electrical connection element between the reservoir and the distal end; the electrical connection element includes a distally facing first surface; the conductive pins are at least partially abutted against or connected to the first surface; an electrical contact extending at least partially from the distal end into the atomizer; the electrical contact establishes a conductive connection with the conductive pin of the heating element by abutting against the first surface of the electrical connection element. The above atomizer establishes an electrically conductive connection between the electrical contacts and the electrically conductive leads of the heating element by means of the electrical connection element, which is more convenient for assembly.
Description
Technical Field
The embodiment of the application relates to the technical field of electronic atomization, in particular to an atomizer and an electronic atomization device.
Background
Smoking articles (e.g., cigarettes, cigars, etc.) burn tobacco during use to produce tobacco smoke. Attempts have been made to replace these tobacco-burning products by making products that release the compounds without burning.
An example of such a product is a heating device that releases a compound by heating rather than burning a material. For example, the material may be tobacco or other non-tobacco products that may or may not contain nicotine. As another example, there is a so-called electronic atomizing device. These devices typically contain a liquid that is heated to vaporize it, producing an inhalable aerosol. The liquid may comprise nicotine and/or a fragrance and/or an aerosol generating substance (e.g. glycerol). Known electronic atomizing devices include an atomizer and a power supply mechanism that are separable from each other; the power supply mechanism is provided with a first electric contact, and the atomizer is provided with a second electric contact; when the atomizer is combined with the power supply mechanism, the second electric contact of the atomizer is contacted with the first electric contact of the power supply mechanism so as to establish conductive connection, so that the power supply mechanism supplies power to the atomizer; and a heating element is arranged in the atomizer and used for heating the liquid matrix to generate aerosol, and the heating element is connected to the second electrical contact through a welded conductive pin so as to guide current to the heating element through the second electrical contact.
Disclosure of Invention
To address the problem of the heating element being connected to the second electrical contact by a conductive lead to form a conductive connection that is not convenient for assembly, one embodiment of the present application provides an atomizer comprising opposite proximal and distal ends, and:
a liquid storage chamber for storing a liquid matrix;
a heating element for heating the liquid matrix to generate an aerosol; the heating element is arranged with conductive pins for guiding an electrical current over the heating element;
an electrical connection element between the reservoir and the distal end; the electrical connection element includes a first surface facing the distal end; the conductive pins at least partially rest against or are connected to the first surface;
an electrical contact extending at least partially from the distal end into the atomizer; the electrical contact establishes a conductive connection with the conductive pin of the heating element by abutting against the first surface of the electrical connection element.
In some embodiments, the electrical connection element comprises:
an electrically insulating substrate having a laminate structure, and a layer of electrically conductive material bonded to the electrically insulating substrate.
In some embodiments, the electrically insulating substrate comprises a laminated structure of one or more sheets that are laminated.
In some embodiments, the electrical connection element further comprises a second surface facing away from the first surface;
the conductive material layer comprises a first conductive material layer positioned on the first surface and a second conductive material layer positioned on the second surface; the first and second conductive material layers are symmetrically arranged along a longitudinal direction of the atomizer.
In some embodiments, the electrical connection element is configured to be disposed perpendicular to a longitudinal direction of the atomizer.
In some embodiments, the electrical connection element is configured as a sheet or plate.
In some embodiments, the electrical connection element has a thickness of 1-10 mm.
In some embodiments, the reservoir has an opening toward the distal end;
a flexible seal seat configured to close the opening of the reservoir;
the electrical connection element is disposed between the seal mount and the distal end.
In some embodiments, the seal mount comprises:
a first side adjacent the reservoir and a second side facing away from the first side;
a liquid injection channel extending from the second side to the first side; the priming channel is configured to provide a channel path for filling the reservoir with liquid matrix.
In some embodiments, further comprising:
a non-magnetic blocking element at least partially extends into the fluid injection channel to block the fluid injection channel.
In some embodiments, further comprising:
a tubular element extending at least partially within the reservoir in a longitudinal direction of the atomizer; the heating element is located within the tubular element and is configured as a cylinder extending longitudinally of the tubular element;
a support, at least part of which is surrounded by the heating element so as to be positioned inside the heating element, and at least part of which is configured to provide support to the heating element from inside the heating element.
Yet another embodiment of the present application further provides an electronic atomizing device, including the atomizer described above, and a power supply mechanism for supplying power to the atomizer.
The above atomizer establishes an electrically conductive connection between the electrical contacts and the electrically conductive leads of the heating element by means of the electrical connection element, which is more convenient for assembly.
Drawings
One or more embodiments are illustrated by way of example and not limitation in the figures of the accompanying drawings, in which like references indicate similar elements, and in which the figures of the drawings are not to be taken in a limiting sense, unless otherwise indicated.
FIG. 1 is a schematic diagram of an electronic atomizing device according to an embodiment;
FIG. 2 is a schematic view of an embodiment of the atomizer of FIG. 1;
FIG. 3 is an exploded view of the atomizer of FIG. 2 from one perspective;
FIG. 4 is an exploded view of the atomizer of FIG. 2 from yet another perspective;
FIG. 5 is a schematic cross-sectional view of the atomizer of FIG. 2 from one perspective;
FIG. 6 is a schematic view of the heating element of FIG. 5 from another perspective;
FIG. 7 is a schematic illustration of the heating element of FIG. 5 assembled with a bracket;
FIG. 8 is a schematic view of the atomizer of FIG. 2 with the end cap separated from the main housing;
FIG. 9 is a schematic view of the structure of the electrical connection element from one perspective;
FIG. 10 is a schematic view of the electrical connection element of FIG. 9 from another perspective;
FIG. 11 is a schematic cross-sectional view of a further embodiment of a nebulizer at one viewing angle;
FIG. 12 is an exploded view of a portion of the components of the atomizer of FIG. 11 from one perspective;
FIG. 13 is an exploded schematic view in cross-section of a portion of the components of the atomizer of FIG. 11 from one perspective;
FIG. 14 is a schematic view of the structure of a nebulizer of yet another embodiment;
FIG. 15 is an exploded view of a portion of the components of the atomizer of FIG. 14 from one perspective;
fig. 16 is a cross-sectional exploded view of the atomizer of fig. 14 from yet another perspective.
Detailed Description
In order to facilitate an understanding of the present application, the present application will be described in more detail below with reference to the accompanying drawings and detailed description.
One embodiment of the present application proposes an electronic atomizing device, which may be seen in fig. 1, comprising an atomizer 100 storing a liquid matrix and atomizing it to generate an aerosol, and a power supply mechanism 200 for supplying power to the atomizer 100.
In an alternative embodiment, such as shown in fig. 1, the power mechanism 200 includes a receiving cavity 270 disposed at one end in the length direction for receiving and accommodating at least a portion of the atomizer 100, and an electrical contact 230 at least partially exposed within the receiving cavity 270 for making electrical connection with the atomizer 100 when at least a portion of the atomizer 100 is received and accommodated within the power mechanism 200 to thereby power the atomizer 100.
According to the embodiment shown in fig. 1, the atomizer 100 is provided with electrical contacts 21 on the end thereof opposite to the power supply mechanism 200 in the length direction, whereby the electrical contacts 21 are made electrically conductive by being in contact with the electrical contacts 230 when at least a portion of the atomizer 100 is received in the receiving cavity 270.
A sealing member 260 is provided in the power supply mechanism 200, and at least a part of the internal space of the power supply mechanism 200 is partitioned by the sealing member 260 to form the above receiving chamber 270. In the embodiment shown in fig. 1, the seal 260 is configured to extend in a direction perpendicular to the longitudinal direction of the power supply mechanism 200 and is preferably made of a flexible material such as silicone to prevent liquid matrix seeping from the atomizer 100 to the receiving chamber 270 from flowing to the controller 220, sensor 250, etc. inside the power supply mechanism 200.
In the embodiment shown in fig. 1, the power supply mechanism 200 further includes a battery cell 210 for supplying power that faces away from the other end of the receiving cavity 270 in the length direction; and a controller 220 disposed between the battery cell 210 and the receiving cavity 270, the controller 220 being operable to direct electrical current between the battery cell 210 and the electrical contacts 230.
In use, the power supply mechanism 200 includes a sensor 250 for sensing the flow of suction air generated by the nebulizer 100 when the nebulizer 100 is suctioned, and the controller 220 controls the electrical core 210 to supply power to the nebulizer 100 according to the detection signal of the sensor 250.
In the embodiment shown in fig. 1, the power supply mechanism 200 further includes: a magnetic element 280 disposed adjacent the receiving cavity 270; the atomizer 100 is further provided with a magnetic element 27; when the nebulizer 100 is received in the receiving chamber 270, the nebulizer 100 is stably held in the receiving chamber 270 by the magnetic attraction of the magnetic element 27 and the magnetic element 280.
In the embodiment shown in fig. 1, the power supply mechanism 200 is provided with a charging interface 240 at the other end facing away from the receiving cavity 270 for charging the battery cells 210.
The embodiment of fig. 2 to 5 shows a schematic structural diagram of one embodiment of the atomizer 100 of fig. 1, comprising:
a main housing 10; as shown in fig. 2 to 3, the main casing 10 is substantially hollow cylindrical; the main housing 10 has longitudinally opposed proximal and distal ends 110, 120; wherein, according to the requirement of normal use, the proximal end 110 is configured as one end of the aerosol sucked by the user, and the proximal end 110 is provided with an air suction port 130 for sucking by the user; and the distal end 120 is taken as one end to be coupled with the power supply mechanism 200, and the distal end 120 of the main casing 10 is opened, on which the detachable end cap 20 is mounted, the opened structure being used for mounting each necessary functional component to the inside of the main casing 10.
In the embodiment shown in fig. 2 to 5, the electrical contacts 21 extend from the surface of the end cap 20 to the interior of the atomizer 100, and are at least partially exposed on the surface of the end cap 20; when the atomizer 100 is received within the receiving cavity 270 of the power supply mechanism 200, the electrical contacts 21 may make electrical conduction by contacting with the electrical contacts 230. At the same time, an air inlet 23 is provided in the end cap 20 for the entry of external air into the atomizer 100 during suction.
Referring to fig. 3 to 5, the inside of the main housing 10 is provided with a liquid storage chamber 12 for storing a liquid substrate, and an atomizing assembly for sucking the liquid substrate from the liquid storage chamber 12 and heating the atomized liquid substrate. Wherein the atomizing assembly generally includes a capillary liquid guide element for drawing the liquid matrix, and a heating element coupled to the liquid guide element that heats at least a portion of the liquid matrix of the liquid guide element to generate an aerosol during energization. In alternative embodiments, the liquid-guiding element comprises flexible fibers, such as cotton fibers, non-wovens, glass-fibre strands, etc., or comprises a porous material having a microporous construction, such as a porous ceramic; the heating element may be attached to the liquid guiding element by printing, deposition, sintering or physical assembly, or wound around the liquid guiding element.
In the particular embodiment shown in fig. 3 to 5, the interior of the main housing 10 is provided with a trachea 13 extending from the proximal end 110 towards the distal end 120, and a tubular element 11 extending in the longitudinal direction and arranged spaced from the trachea 13 and connected to the trachea 13; when assembled, the gas tube 13 and the tubular element 11 together define an output channel for the aerosol.
In the particular embodiment shown in fig. 5, the tubular element 11 is a separate component, preferably made of a relatively thin rigid material; such as ceramic or stainless steel, etc.; the air tube 13 is integrally molded with the main housing 10 from a moldable material. In some alternative embodiments, the rigid tubular member 11 is at least partially wrapped around and bonded to the trachea 13 by staking or the like and a seal is formed therebetween by staking or interference fit or the like. In the embodiment shown in fig. 3 to 5, the trachea 13 is at least partially inserted or extended into the tubular element 11 and a seal is provided therebetween by a flexible sealing element 14. The flexible sealing element 14 may be made of flexible silicone, thermoplastic elastomer, or the like.
After assembly, a reservoir 12 for storing liquid matrix is defined by the outer surface of the air tube 13, the outer surface of the tubular element 11 and the inner wall of the main housing 10.
In the embodiment shown in fig. 3-5, the reservoir 12 defined within the main housing 10 is closed at the proximal end 110 by the main housing 10; while the end of the reservoir 12 facing the distal end 120 is open. Further, as shown in fig. 3 to 5, the atomizer 100 further includes:
a flexible seal 60 is provided for closing off the open end of the reservoir 12 toward the distal end 120, and the seal 60 is provided for providing a seal between the end cap 20 and the main housing 10 to prevent seepage of the liquid matrix. The flexible seal 60 may be made of a flexible material such as silicone, thermoplastic elastomer, or the like. And after assembly, the flexible seal housing 60 is at least partially received within the end cap 20 to provide support by the end cap 20.
Referring to fig. 3 to 5, the tubular element 11 is internally and fitted with an atomizing assembly, and the tubular element 11 is provided with a plurality of perforations 111 circumferentially spaced for the access of the reservoir 12; whereby the atomizing assembly is in fluid communication with the reservoir 12 through the perforations 111 to receive the liquid matrix.
Referring to fig. 3 to 5, the atomizing assembly includes:
a liquid guiding element 30, which in this embodiment is flexible; for example, from flexible fibers such as cotton fibers, nonwoven fabrics, sponges, and the like; the liquid guiding element 30 is configured to be annular arranged in the longitudinal direction of the main casing 10; the liquid guiding element 30 is coaxial with the tubular element 11 and is located within the tubular element 11. Or in still other variations, the liquid-directing element 30 may also include a rigid porous body element or the like, such as a porous ceramic or porous glass or the like.
In an embodiment, the outer surface of the liquid guiding element 30 in the radial direction is shielded or communicates with the perforations 111, whereby the outer surface of the liquid guiding element 30 is configured as a liquid absorbing surface for receiving and absorbing the liquid matrix of the liquid reservoir 12 through the perforations 111, as indicated by arrow R1 in fig. 5. The inner side surface of the liquid guiding element 30 in the radial direction is configured as an atomizing surface, which is bonded/attached/abutted with the heating element 40; and the liquid matrix is then delivered to the atomizing surface, heated by the heating element 40 to atomize and produce an aerosol which is released.
Referring to fig. 3-7, in this embodiment the heating element 40 is configured to extend longitudinally of the main housing 10/liquid guiding element 30; the heating element 40 is arranged coaxially with the liquid guiding element 30. In some alternative embodiments, the heating element 40 is a resistive heating mesh, resistive heating coil, or the like. In this embodiment, the heating element 40 is a heating element wound from a sheet-like or web-like substrate; the wound heating element 40 is in the circumferential direction non-closed tubular shape, but is tubular with side openings 45 in the longitudinal direction. The heating element 40 has conductive pins 41 and 42 located on both sides of the side opening 45, and a mesh-shaped resistive heating portion 43 located between the conductive pins 41 and 42. The resistance heating portion 43 is a mesh shape having mesh openings.
Referring to fig. 3-7, the heating element 40 is wound around or secured to the support 50. Correspondingly, the sealing seat 60 is further provided with a plug hole 61 penetrating through the sealing seat 60 along the longitudinal direction, and at least part of the bracket 50 is accommodated or installed in the plug hole 61. Of course, in conventional embodiments, the inner diameter of the plug aperture 61 near the distal end 120 is smaller than the inner diameter of the portion facing away from the distal end 120, thereby having an abutment step within the plug aperture 61; after assembly, the bracket 50 extends into the plug hole 61 from the side close to the liquid storage cavity 12 and abuts against the step to form a stop.
As shown in fig. 3-7, the shape or configuration of the bracket 50 includes:
a support portion 51, a support portion 52, a support portion 53, and a support portion 54 arranged in this order in the axial direction; wherein the support portion 51, the support portion 53, and the support portion 54 are each configured in an annular shape, and they are coaxially arranged; and the support portion 51 and the support portion 53 have the same outer diameter and/or inner diameter; and, the outer diameter of the supporting portion 54 is larger than the supporting portion 53. The support portion 52 is an elongated shape extending in the axial direction of the bracket 50, not an annular shape, and serves to connect the support portion 51 and the support portion 53 in addition to providing support.
In some embodiments, the support 50 is made of an electrically insulating rigid material; such as ceramic, PEEK, polytetrafluoroethylene, surface-insulated metals or alloys such as stainless steel, etc.
Referring to fig. 6 and 7, the resistance heating portion 43 of the heating element 40 has a heating portion 431 located at a central portion in the axial direction, the heating portion 431 being mainly formed by generating joule heat when direct current flows therethrough; and the direct current basically flows through the heating part 431; and the heating part 431 is configured to be a mesh shape having a mesh.
And, the resistance heating portion 43 further includes a first tooth 432 extending from the heating portion 431 toward the upper end in the axial direction; and, the resistance heating portion 43 further includes a second tooth 433 extending from the heating portion 431 toward the lower end in the axial direction. The first teeth 432 terminate at the upper end of the heating element 40 and are plural in number and discrete from one another; the second teeth 433 terminate at the lower end of the heating element 40 and are plural in number and discrete from one another. When power is supplied, a current flows less through the first tooth 432 and the second tooth 433, and the first tooth 432 and the second tooth 433 are substantially less heated by joules, so that the heating region of the resistance heating portion 43 is mainly located at the heating portion 431.
Correspondingly, in assembly, the first tooth surrounds and engages the support portion 51 of the bracket 50 and the second tooth 433 surrounds and engages the support portion 53 of the bracket 50. Then, after assembly, the first tooth 432 is configured to engage the first engagement portion of the bracket 50 and the second tooth 433 is configured to engage the second engagement portion of the bracket 50; the supporting portions 51 and 53 of the bracket 50 are respectively supported from the inside at both ends of the heating element 40 after assembly, and the main heating portion 431 of the heating element 40 is exposed to the air passage. And that the bracket 50 is substantially shielded from the main heating portion 431 after assembly, is advantageous in preventing substantial transfer of heat from the heating element 40 to the bracket 50. And after assembly, the conductive pins 41 and 42 of the heating element 40 respectively abut against the support portion 52 from both sides.
As shown in fig. 6 and 7, in the longitudinal direction of the heating element 40, the conductive pin 41 has an elongated portion 411 extending beyond the upper end of the resistance heating portion 43, and the conductive pin 42 has an elongated portion 421 extending beyond the upper end of the resistance heating portion 43. The elongated portion 411 and the elongated portion 421 have a length of about 2 to 5mm. After assembly, the elongated portion 411 of the conductive pin 41 and/or the elongated portion 421 of the conductive pin 42 are extended to the upper end of the supporting portion 51 of the bracket 50, or the elongated portion 411 of the conductive pin 41 and/or the elongated portion 421 of the conductive pin 42 are flush with the upper end of the bracket 50. And, conductive pins 41 and/or conductive pins 42 extend beyond the lower end of bracket 50. And, after assembly, the first tooth 432 of the resistance heating portion 43 has a distance d21 from the upper end of the bracket 50 of about 2 to 5mm; the second tooth 433 of the resistance heating portion 43 has a distance d22 from the lower end of the holder 50 of about 2 to 5mm.
Or in yet other variations, the heating element 40 is tubular in shape, having an annular first junction at the axial upper end for surrounding and coupling to the support portion 51 of the bracket 50; the heating element 40 has an annular second coupling portion at the lower end in the axial direction for surrounding and coupling to the supporting portion 53 of the bracket 50; the heating element 40 also has a heating portion extending between the first bonding portion and the second bonding portion, the heating portion being primarily for resistive heating. Likewise, the heating portion may be of a spiral wire configuration, or of a mesh shape; after assembly, the bracket 50 is kept away from the heating portion, and the heating portion is exposed in the hollow of the bracket 50, so that the heating portion is exposed to the air flow passage.
After assembly, the atomizing assembly is completely contained within the tubular member 11; and the lower end of the tubular element 11 may rest against the support portion 54 of the bracket 50. Alternatively, the lower end of the tubular member 11 may have a locating notch 1122 on the support portion 54 of the bracket 50 with a locating detent projection disposed thereon which provides for locating during assembly by their engagement. And, after assembly, the detent notch 112 and detent catch cooperate to prevent rotation or rotation of the tubular member 11 relative to the bracket 50. Or in still other variations, the detent 112 may be a detent groove, or detent hole or the like that provides positioning and resists rotation.
In the embodiment of fig. 3-8, the end cap 20 is further provided with a longitudinally extending blocking element 24; the occlusion element 24 is protruding relative to the rest of the end cap 20. The occlusion element 24 is substantially in the shape of an elongated cylinder, the occlusion element 24 having a length of about 3-8 mm and an outer diameter of about 1-3 mm. Accordingly, the seal seat 60 is provided with a liquid injection passage 67 disposed toward the end cap 20; after assembly, the occlusion element 24 is inserted or extended into the fluid injection channel 67 to stably retain the seal mount 60 to the end cap 20. And in an embodiment, the priming channel 67 is through the seal housing 60.
In fig. 3 to 8, the plug aperture 61 of the seal seat 60 defines a port 66 facing the end cap 20; and the port 66 is opposite or in communication with the air inlet 23 of the end cap 20 for air delivery to the atomizing assembly.
During the suction process after assembly, as indicated by arrow R2 in fig. 5, air entering through the air inlet 23 of the end cap 20 is then transported through the port 66 of the seal 60 and out of the tubular member 11 and the air tube 13 through the hollow rear carrying atomizing face of the holder 50 to the suction port 130 for inhalation. The air flow path or air flow channel during the suction process is through the bracket 50. Of course, the air flow path or air flow channel is also through the tubular or annular or wound cylindrical liquid guiding element 30. And the air flow path or air flow channel is through the tubular or annular or coiled cylindrical heating element 40.
And in the embodiment shown by arrow R2, the complete airflow path is defined by the seal 60, the support 50, the heating element 40, the tubular element 11 and the air duct 13 together to form a flow path for air from the air inlet 23 through the heating element 40 to the air inlet 130 for aerosol output to the air inlet 130. And, after assembly, the heating portion 431 of the resistive heating portion 43 of the heating element 40 is exposed to the airflow path to release the aerosol to the airflow path.
As shown in fig. 3 to 10, the atomizer 100 further includes:
an electrical connection element 70 for providing an electrically conductive connection of the conductive pin 41/42 of the heating element 40 with the electrical contact 21. In particular, the electrical connection element 70 is arranged in a sheet or plate shape arranged perpendicular to the longitudinal direction of the atomizer 100. And, the electrical connection element 70 is rigid.
As shown in fig. 3 to 10, the electrical connection element 70 is arranged between the sealing seat 60 and the end cap 20. After assembly, the sealing seat 60 is provided with a number of receiving grooves or the like for at least partially holding the electrical connection element 70.
In some embodiments, the electrical connection element 70 may comprise a conductive metal plate or sheet, or the like. In use, the electrical contact 21 makes electrical conduction against the electrical connection element 70 and the conductive pin 41/42 of the heating element 40 makes electrical conduction against or soldered to the electrical connection element 70, thereby establishing an electrical connection of the electrical contact 21 with the conductive pin 41/42 through the electrical connection element 70.
In the embodiment shown in fig. 3 to 10, the electrical connection element 70 comprises:
an electrically insulating substrate 71 having a laminated structure, which is configured to be a sheet-like or plate-like shape having a laminated structure formed by laminating a plurality of sheets, or may be an arbitrary shape; the electrically insulating substrate 71 includes an upper surface 710 and a lower surface 720 that are opposite; when assembled, upper surface 710 is adjacent to or facing seal housing 60 and lower surface 720 is adjacent to or facing end cap 20.
In some embodiments, the electrically insulating substrate 71 is rigid or hard.
In some embodiments, the electrically insulating substrate 71 is defined by a sheet of material. In still further embodiments, the electrically insulating substrate 71 is defined by one or more layers of sheet material by lamination; for example, the electrically insulating substrate 71 may comprise at least two or more sheets laminated; specifically, in some embodiments, the electrically insulating substrate 71 may include at least one of a phenolic laminate formed by laminating at least two sheets, an epoxy laminate, a polyester glass mat laminate, an epoxy glass mat laminate, and the like.
In some embodiments, electrically insulating substrate 71 has defined thereon:
the air hole 66 is mainly used for passing through the air inlet 23 to enter the port 66 of the sealing seat 60.
In some embodiments, the electrically insulating substrate 71 formed by lamination of the multiwall sheet can have a thickness of about 1-10 mm.
In the embodiment shown in fig. 3-10, the electrical connection element 70 further comprises:
a conductive material layer 741 and a conductive material layer 742 formed on the lower surface 720; the conductive material layer 741 and the conductive material layer 742 are separate, and they are not connected to each other; after assembly, conductive pin 41 is bent against or welded to one of conductive material layer 741 and conductive material layer 742 after passing through air hole 66, and conductive pin 42 is bent against or welded to the other of conductive material layer 741 and conductive material layer 742 after passing through air hole 66; and one of the electrical contacts 21 abuts against one of the conductive material layers 741 and 742 and the other abuts against the other of the conductive material layers 741 and 742.
In practice, conductive material layer 741 and conductive material layer 742 are patterned conductive patterns formed by spraying or depositing or printing conductive material on upper surface 710; and, the conductive material layer 741 and the conductive material layer 742 may be conductive patterns having any regular or irregular shape. And, the conductive material layers 741 and 742 may be a meander, or serpentine trace pattern.
In an embodiment, the layer of conductive material 741 is disposed proximate a first side of the electrical connection member 70 in the length direction and the layer of conductive material 742 is disposed proximate a second side of the electrical connection member 70 in the length direction. And, the conductive material layer 741 and the conductive material layer 742 avoid or surround the air holes 711. And, the conductive material layer 741 and the conductive material layer 742 are symmetrically arranged along the length direction of the electric connection member 70.
The conductive areas defined by the conductive material layer 741, the conductive material layer 742, the conductive material layer 731, and the conductive material layer 732 are made symmetrical in any one of the length direction, the width direction, or the thickness direction of the electrical connection element 70; so that in the assembly, an automated device or an assembler does not need to locate or recognize the assembly direction, which is advantageous for improving the convenience of the assembly.
In the embodiment shown in fig. 3-10, the electrical connection element 70 further comprises:
a conductive material layer 731 and a conductive material layer 732 formed on the upper surface 710; and, the conductive material layer 731 and the conductive material layer 732 are substantially symmetrically arranged with the conductive material layer 741 and the conductive material layer 742 on the lower surface 720. By symmetrically arranging the conductive material layers 741 and 742, 731 and 732 on both surfaces of the electrical connection element 70, it is not necessary to identify the mounting direction of the electrical connection element 70 in the assembly, i.e. no foolproof is required. It is advantageous to reduce the direction recognition process to improve the mounting efficiency in the assembly. The electrical connection element 70 has a rotational symmetry turned 180 degrees around the thickness direction, which is advantageous for mounting.
In some embodiments, the electrical contact 21 includes a magnet, and a conductive plating coating over the magnet; after assembly, magnetic attraction with the magnetic element 280 of the power mechanism 200 is provided by the magnet; and, providing electrical conduction by an electrically conductive plating outside the magnet. Or in yet other alternative embodiments, the electrical contacts 21 are made of an electrically conductive magnetic material such that the electrical contacts 21 are capable of conducting electricity while magnetically attracted to the magnetic element 280 of the power mechanism 200.
In the embodiment of fig. 2-8, the electrical contact 21 has a disc-shaped base portion, and an elongated contact portion located on the disc-shaped base portion; after assembly, the disc-shaped base portion is secured to the end cap 20 and the contact portions are made electrically conductive against the electrical connection element 70. In the embodiment of fig. 2-8, the electrical contacts 21 are bonded to the end cap 20 by a disc-shaped base portion having a larger volume or exposed area; so that the disc-shaped base portion having a large exposed area can contact both the electrical contacts 230 and the magnetic element 280 of the power mechanism 200 when the atomizer 100 is received in the receiving cavity 270.
Fig. 11 to 13 show schematic views of a nebulizer 100a of yet another embodiment in which the nebulizer 100a includes:
a main housing 10a having opposite proximal and distal ends 110a, 120a; the proximal end 110a of the main housing 10a is provided with an air suction port 130a, and the distal end 120a is provided with an end cap 20a;
a reservoir 12a for storing a liquid matrix;
a gas tube 13a extending from the suction port 130a toward the distal end 120a;
a tubular element 11a located within the reservoir 12 a; the trachea 13a is at least partially inserted inside the tubular element 11a;
a sealing element 14a, such as an O-ring or the like, is located between the trachea 13a and the tubular element 11a to provide a seal;
an atomizing assembly within the tubular member 11a for drawing the liquid matrix through the perforations 111a of the tubular member 11a and atomizing the liquid matrix to generate an aerosol; specifically, the atomizing assembly includes a liquid directing element 30a and a heating element 40a;
a bracket 50a located within and providing support to the liquid guiding element 30a and/or the heating element 40a from the inside;
a sealing seat 60a for sealing the opening of the reservoir 12a toward the distal end 120a; and, the seal seat 60a also serves to at least partially house and retain the tubular element 11a;
a holding rib 15a which is provided on an inner wall of the main casing 10a and extends in the longitudinal direction of the main casing 10a in the liquid storage chamber 12 a; the seal seat 60a forms a stop against the retaining rib 15 a;
an air inlet 23a is arranged on the end cap 20a for air to enter;
an electrical connection element 70a located between the seal housing 60a and the end cap 20a; the electrical connection element 70a is used to establish an electrically conductive connection between the electrical contact 21a and the electrically conductive pin 41 a/42 a of the heating element 40 a.
As shown in fig. 11 to 13, the seal seat 60a is further provided with a liquid injection passage 67a; the liquid injection channel 67a penetrates through the sealing seat 60a longitudinally; specifically, the priming channel 67a extends to or communicates with the reservoir 12 a. In use, as indicated by arrow R31 in fig. 12 and 13, when the end cap 20a is removed from the main housing 10a, the liquid medium can be filled into the liquid storage chamber 12a through the liquid filling passage 67a by inserting the liquid filling device 300, such as a syringe, into the liquid filling passage 67a. After filling of the liquid matrix is completed, the end cap 20a is bonded to the main housing 10a, so that the blocking member 24a of the end cap 20a is inserted into the filling channel 67a to block the filling channel 67a.
Or fig. 14 to 16 show schematic views of a nebulizer 100b of yet another embodiment in which the nebulizer 100b comprises:
a main housing 10b having opposite proximal and distal ends 110b, 120b; the proximal end 110b of the main housing 10b is provided with an air suction port 130b, and the distal end 120b is provided with an end cap 20b;
a reservoir 12b for storing a liquid matrix;
a gas tube 13b extending from the suction port 130b toward the distal end 120b;
a tubular element 11b located within the reservoir 12 b; the trachea 13b is at least partially inserted inside the tubular element 11b;
a sealing element 14b, such as an O-ring or the like, is located between the air tube 13b and the tubular element 11b to provide a seal;
an atomizing assembly within the tubular member 11b for drawing up the liquid matrix and atomizing the liquid matrix to generate an aerosol; specifically, the atomizing assembly includes a liquid directing element 30b and a heating element 40b;
a bracket 50b located within and providing support to the liquid guiding element 30b and/or the heating element 40b from the inside;
a sealing seat 60b for sealing the opening of the reservoir 12b toward the distal end 120b; and, the seal seat 60b also serves to at least partially house and retain the tubular element 11b; a holding rib 15b located on an inner wall of the main casing 10b and extending in the longitudinal direction of the main casing 10b within the liquid storage chamber 12 b; the seal seat 60b forms a stop against the retaining rib 15 b;
the side of the seal seat 60b facing the end cap 20b is provided with a contact hole 68b, into which contact hole 68b the electrical contact 21b is at least partially inserted during assembly; and, the conductive pins 41b of the heating element 40 are at least partially bent or extend into the contact holes 68b to establish a conductive connection with the electrical contacts 21 b.
As shown in fig. 14 to 16, the seal holder 60b is further provided with:
a filling channel 67b extending longitudinally through the seal 60b for enabling, in use, filling of liquid matrix from the filling channel 67b into the liquid storage chamber 12b by a filling means such as a syringe;
occlusion element 80b is configured to be independent of end cap 20b; the blocking member 80b is configured to be elongated needle-like or columnar for insertion into the pouring channel 67b to block the pouring channel 67b. And in this embodiment the occluding component 80b comprises a rigid polymer plastic.
As shown in fig. 14 to 16, the atomizer 100b further includes:
a magnetic wrap cover 90b wraps around at least a portion of the surface of the end cap 20b and at least a portion of the surface of the main housing 10b proximate the distal end 120 b. The wrap cover 90b is made of a magnetic metal or alloy for magnetically attracting the magnetic element 280 when the atomizer 100b is received within the receiving cavity 270 of the power supply mechanism 200.
It should be noted that the description and drawings of the present application show preferred embodiments of the present application, but are not limited to the embodiments described in the present application, and further, those skilled in the art can make modifications or changes according to the above description, and all such modifications and changes should fall within the scope of the appended claims.
Claims (12)
1. A nebulizer comprising opposite proximal and distal ends, and:
a liquid storage chamber for storing a liquid matrix;
a heating element for heating the liquid matrix to generate an aerosol; the heating element is arranged with conductive pins for guiding an electrical current over the heating element;
an electrical connection element between the reservoir and the distal end; the electrical connection element includes a first surface facing the distal end; the conductive pins at least partially rest against or are connected to the first surface;
an electrical contact extending at least partially from the distal end into the atomizer; the electrical contact establishes a conductive connection with the conductive pin of the heating element by abutting against the first surface of the electrical connection element.
2. The nebulizer of claim 1, wherein the electrical connection element comprises: an electrically insulating substrate having a laminate structure, and a layer of electrically conductive material bonded to the electrically insulating substrate.
3. The nebulizer of claim 2, wherein the electrically insulating substrate comprises a laminated structure of one or more sheets that are laminated.
4. A nebulizer as claimed in claim 2 or claim 3, wherein the electrical connection element further comprises a second surface facing away from the first surface;
the conductive material layer comprises a first conductive material layer positioned on the first surface and a second conductive material layer positioned on the second surface; the first and second conductive material layers are symmetrically arranged along a longitudinal direction of the atomizer.
5. A nebulizer as claimed in any one of claims 1 to 3, wherein the electrical connection element is configured to be arranged perpendicular to the longitudinal direction of the nebulizer.
6. A nebulizer as claimed in any one of claims 1 to 3, wherein the electrical connection element is configured as a sheet or plate.
7. The atomizer of claim 6, wherein said electrical connection element has a thickness of 1 to 10 mm.
8. A nebulizer as claimed in any one of claims 1 to 3, wherein the reservoir has an opening towards the distal end;
a flexible seal seat configured to close the opening of the reservoir;
the electrical connection element is disposed between the seal mount and the distal end.
9. The nebulizer of claim 8, wherein the seal mount comprises:
a first side adjacent the reservoir and a second side facing away from the first side;
a liquid injection channel extending from the second side to the first side; the priming channel is configured to provide a channel path for filling the reservoir with liquid matrix.
10. The nebulizer of claim 9, further comprising:
a non-magnetic blocking element at least partially extends into the fluid injection channel to block the fluid injection channel.
11. A nebulizer as claimed in any one of claims 1 to 3, further comprising:
a tubular element extending at least partially within the reservoir in a longitudinal direction of the atomizer; the heating element is located within the tubular element and is configured as a cylinder extending longitudinally of the tubular element;
a support, at least part of which is surrounded by the heating element so as to be positioned inside the heating element, and at least part of which is configured to provide support to the heating element from inside the heating element.
12. An electronic atomising device comprising an atomiser according to any one of claims 1 to 11 and a power supply mechanism for supplying power to the atomiser.
Priority Applications (1)
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CN202320925920.9U CN220274932U (en) | 2023-04-19 | 2023-04-19 | Atomizer and electronic atomization device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320925920.9U CN220274932U (en) | 2023-04-19 | 2023-04-19 | Atomizer and electronic atomization device |
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CN202320925920.9U Active CN220274932U (en) | 2023-04-19 | 2023-04-19 | Atomizer and electronic atomization device |
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