CN220274837U - Intelligent soaking device - Google Patents

Intelligent soaking device Download PDF

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Publication number
CN220274837U
CN220274837U CN202321319996.3U CN202321319996U CN220274837U CN 220274837 U CN220274837 U CN 220274837U CN 202321319996 U CN202321319996 U CN 202321319996U CN 220274837 U CN220274837 U CN 220274837U
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water
soaking
tank
water supply
pipe
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CN202321319996.3U
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Chinese (zh)
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曹现立
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Luohe Yudingyuan Food Industry Co ltd
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Luohe Yudingyuan Food Industry Co ltd
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Abstract

The utility model belongs to the technical field of potato powder soaking, and particularly discloses an intelligent soaking device which comprises a water supply tank and a soaking tank connected with the water supply tank through a pipeline, wherein the water supply tank is connected with a water supply pump through a water supply pipe, a water injection pipe is arranged on the water supply pump, and a plurality of branch water pipes are arranged on the water injection pipe; the soaking tank is arranged below the tail end of the branch water pipe, and a water injection supporting rod matched with the water injection pipe is arranged on the top end of the tank wall of the soaking tank; a water supply valve is arranged on the branch water pipe; the bottom end of the soaking tank is provided with a drain pipe, and the drain pipe is provided with a drain valve. The device controls the working time of the water supply pump through the PLC industrial control board and the time relay by adjusting the control button on the control panel, and simultaneously controls the opening and closing of the water supply valve on the corresponding soaking tank, so that quantitative soaking water is injected into the soaking tank within a set time, and the purpose of intelligent controllable water adding is achieved.

Description

Intelligent soaking device
Technical Field
The utility model belongs to the technical field of potato powder soaking, and particularly relates to an intelligent soaking device.
Background
The potato powder is a traditional snack, the potato powder needs to be soaked after being molded, the water injection requirement is high when the potato powder is soaked, the water supply is usually carried out in a manual water lifting mode, but the labor intensity and the operation difficulty in a workshop can be greatly increased due to the large volume of a soaking tank in a soaking workshop, the water injection quantity and the water injection time cannot be ensured, and the potato powder soaking effect is poor.
In addition, the solvent is required to be added in the potato powder soaking process, and the solvent is added into the soaking tank after being manually dissolved, so that not only can the addition amount of the solvent be inaccurate, but also the solvent cannot be uniformly mixed with the water body in the soaking tank, and the soaking effect of potato powder is affected.
To this, the chinese patent with the publication number CN202489138U discloses an intelligent soybean soaking system, which comprises a soaking cylinder (1), a water injection pipeline (2), wherein the water inlet end of the water injection pipeline (2) is connected to an external water source, a water temperature regulator (6) is installed on the water injection pipeline (2), the water outlet end of the water injection pipeline (2) is connected with a water injection tap (3), the water injection tap (3) is installed at the cylinder opening of the soaking cylinder (1), the soaking cylinder (1) is provided with a wastewater drain outlet (9), the joint of the water injection tap (3) and the water injection pipeline (2) is provided with a water flow electromagnetic control valve (4), the soaking cylinder (1) is provided with a time control buzzer (5), and the water flow electromagnetic control valve (4) and the time control buzzer (5) are controlled by a control console (7). The utility model realizes the automatic control in large-scale production, realizes the automatic control of soaking water temperature, soaking water injection quantity and soaking time, and is beneficial to improving the utilization rate of beans and the high quality rate of products. When the device is added with the soaking solvent, manual mixing is needed, which is not beneficial to soaking of potato powder.
Disclosure of Invention
In order to solve the problems, an intelligent soaking device capable of intelligently and controllably adding water and uniformly mixing solvents is provided.
Based on the above purpose, the utility model is realized by the following technical scheme:
an intelligent soaking device comprises a water supply tank and a soaking tank connected with the water supply tank through a pipeline, wherein the water supply tank is connected with a water supply pump through a water supply pipe, a water injection pipe is arranged on the water supply pump, and a plurality of branch water pipes are arranged on the water injection pipe; the soaking tank is arranged below the tail end of the branch water pipe, and a water injection supporting rod matched with the water injection pipe is arranged on the top end of the tank wall of the soaking tank; a water supply valve is arranged on the branch water pipe; the bottom end of the soaking tank is provided with a drain pipe, and the drain pipe is provided with a drain valve.
Preferably, the water injection support rod is vertically arranged, the bottom end of the water injection support rod is fixedly welded on the soaking tank, and the top end of the water injection support rod is connected with the water injection pipe through the support rod sleeve.
Preferably, a spherical mixing drum matched with the soaking tank is arranged at the tail end of the branch water pipe; the water supply pipe is arranged at the bottom end of the water supply tank; the branch water pipes are arranged on the soaking tank in parallel.
Preferably, the spherical mixing cylinder comprises a sphere-lack fixing cylinder connected with the branch water pipe and a sphere-lack water outlet cylinder detachably connected with the sphere-lack fixing cylinder; the tail end of the branch water pipe is inclined downwards into the soaking tank to prevent water flow from splashing.
Preferably, a charging barrel is arranged on the ball segment fixing barrel; the bottom end of the ball-lack water outlet cylinder is provided with a water outlet, and the ball-lack water outlet cylinder is uniformly provided with water outlet holes which are in clearance fit.
Preferably, a mixing rotating shaft is arranged in the ball segment fixing cylinder, and a mixing impeller matched with an outlet of the feeding cylinder is arranged on the mixing rotating shaft.
Preferably, the water supply valve and the drain valve are both pneumatic valves.
Preferably, the device also comprises a control panel matched with the water supply pump, wherein the control panel is provided with control buttons corresponding to the soaking tanks one by one, and the control panel is connected with a PLC industrial control board and a time relay corresponding to the control buttons.
Compared with the prior art, the utility model has the following beneficial effects:
(1) The device controls the working time of the water supply pump through the PLC industrial control board and the time relay by adjusting the control button on the control panel, and simultaneously controls the opening and closing of the water supply valve on the corresponding soaking tank, so that quantitative soaking water is injected into the soaking tank within a set time, the purpose of intelligent controllable water adding is achieved, in the water adding process, the solvent is filled into the spherical-segment mixing tank through the feeding tank, the solvent and the soaking water are quickly and uniformly mixed, the soaking water which is uniformly mixed is formed, and the soaking effect of the potato powder is improved.
(2) The spherical mixing drum is formed by combining the ball-lack fixing drum and the ball-lack water outlet drum which are detachably connected, the mixing impeller on the mixing rotating shaft in the ball-lack fixing drum rotates in the ball-lack fixing drum along the mixing rotating shaft under the impact of water flow in the branch water pipe, so that the solvent poured into the ball-lack mixing drum through the feeding drum is mixed with flowing soaking water, then the solvent and the soaking water are further mixed under the blocking of the ball-lack water outlet drum, and the mixed soaking water flows into the soaking tank through the water outlet and the water outlet hole to form uniformly mixed soaking water, so that the soaking effect of the potato powder is improved.
Drawings
FIG. 1 is a schematic view of the structure of the present utility model in embodiment 1;
FIG. 2 is a schematic structural view of a spherical mixing drum in example 1;
FIG. 3 is a schematic view showing the internal structure of the spherical mixing drum in example 1;
FIG. 4 is a schematic representation of the utility model in example 1.
In the figure, a water supply tank 1, a water supply pipe 2, a water supply pump 3, a control panel 4, a water injection pipe 5, a branch water pipe 6, a water supply valve 7, a soaking tank 8, a water discharge pipe 9, a water discharge valve 10, a water injection supporting rod 11, a spherical mixing cylinder 12, a spherical fixing cylinder 13, a spherical water outlet cylinder 14, a water outlet 15, a feeding cylinder 16, a mixing impeller 17, a water outlet hole 18 and a mixing rotating shaft 19.
Detailed Description
The present utility model will be described in further detail by way of the following specific examples, which are not intended to limit the scope of the present utility model.
Example 1
The intelligent soaking device has a structure shown in figures 1-4, and comprises a water supply tank 1 and a soaking tank 8 connected with the water supply tank 1 through a pipeline, wherein the water supply tank 1 is connected with a water supply pump 3 through a water supply pipe 2, a water injection pipe 5 is arranged on the water supply pump 3, and a plurality of branch water pipes 6 are arranged on the water injection pipe 5; the soaking tank 8 is arranged below the tail end of the branch water pipe 6, and a water injection supporting rod 11 matched with the water injection pipe 5 is arranged at the top end of the tank wall of the soaking tank 8; the branch water pipe is provided with a water supply valve 7; the bottom end of the soaking tank 8 is provided with a drain pipe 9, and the drain pipe 9 is provided with a drain valve 10. The water injection branch 11 is vertically arranged, the bottom end of the water injection branch 11 is fixed on the soaking tank 8, and the top end of the water injection branch 11 is matched with the water injection pipe 5.
The tail end of the branch water pipe 6 is provided with a spherical mixing cylinder 12 matched with the soaking tank 8; the water supply pipe 2 is arranged at the bottom end of the water supply tank 1; the branch water pipe 6 is arranged on the soaking tank 8 in parallel. The spherical mixing cylinder 12 comprises a sphere-lack fixing cylinder 13 connected with the branch water pipe 6 and a sphere-lack water outlet cylinder 14 detachably connected with the sphere-lack fixing cylinder 13; the tail end of the branch water pipe 6 is inclined downwards. The ball gap fixing cylinder 13 is provided with a charging cylinder 16; the bottom end of the ball-lack water outlet cylinder 14 is provided with a water outlet 15, and water outlet holes 18 which are in clearance fit are uniformly distributed on the ball-lack water outlet cylinder 14. A mixing rotating shaft 19 is arranged in the ball segment fixing cylinder 13, and a mixing impeller 17 matched with the outlet of the charging cylinder 16 is arranged on the mixing rotating shaft 19. The water supply valve 7 and the drain valve 10 are pneumatic valves.
The device also comprises a control panel 4 matched with the water supply pump 3, wherein the control panel 4 is provided with control buttons corresponding to the soaking tanks 8 one by one, and the control panel 4 is connected with a PLC industrial control board and a time relay corresponding to the control buttons.
When water is added to a specified soaking tank 8, control buttons with corresponding numbers on a control panel 4 are opened, a PLC industrial control board controls a water supply pump 3 to start through a corresponding time relay, a corresponding water supply valve 7 on the soaking tank 8 is opened, a drain valve 10 is in a closed state, the water supply pump 3 extracts soaking water in the water supply tank 1 through a water supply pipe 2 within a time set by the time relay, along with extraction of the water supply pump 3, the soaking water flows to a water injection pipe 5 through the water supply pipe 2, flows into the corresponding soaking tank 8 through a branch water pipe 6 and the water supply valve 7, and quantitative soaking water is injected into the soaking tank 8 within a set time.
In the water injection process, soaking water flows into the spherical mixing drum 12 through the branch water pipe 6, solvent is added into the spherical mixing drum 12 through the feeding drum 16, the mixing impeller 17 is driven to rotate along the mixing rotating shaft 19 in the spherical fixing drum 13 under the action of flowing water flow, the solvent and the soaking water are uniformly mixed to form uniformly mixed soaking water, the mixed soaking water flows into the soaking tank 8 through the water outlet 15 and the water outlet hole 18, after a set time period is reached, the time relay is matched with the PLC industrial control board to control the water supply pump 3 to stop, the water supply valve 7 is closed, the formed potato powder is soaked in the soaking tank 8, the potato powder is fished out after the soaking is completed, when the soaking water is replaced, the drain valve 10 on the drain pipe 9 is opened to drain water, and after the draining is completed, the soaking operation of potato powder can be performed again in the mode.
Example 2
An intelligent soaking device, which is different from embodiment 1 in that: the mixing rotating shaft 19 is arranged in the ball-segment water outlet cylinder 14, and the mixing rotating shaft 19 is provided with a mixing impeller 17 matched with the outlet of the charging cylinder 16.
Example 3
An intelligent soaking device, which is different from embodiment 1 in that: the water supply valve 7 and the drain valve 10 are not pneumatic valves; the control panel 4, the control button, the PLC industrial control board and the time relay are not arranged.
The above description is merely illustrative of the preferred embodiments of the present utility model and is not intended to limit the utility model to the particular embodiments disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.

Claims (7)

1. The intelligent soaking device comprises a water supply tank and a soaking tank connected with the water supply tank through a pipeline, and is characterized in that the water supply tank is connected with a water supply pump through a water supply pipe, a water injection pipe is arranged on the water supply pump, and a plurality of branch water pipes are arranged on the water injection pipe; the soaking tank is arranged below the tail end of the branch water pipe, and a water injection supporting rod matched with the water injection pipe is arranged on the top end of the tank wall of the soaking tank; the branch water pipe is provided with a water supply valve; a drain pipe is arranged at the bottom end of the soaking tank, and a drain valve is arranged on the drain pipe; the water injection branch is vertical to be set up, and the bottom mounting of water injection branch is on the soaking tank, and the top and the water injection pipe of water injection branch cooperate.
2. The intelligent soaking device according to claim 1, wherein a spherical mixing drum matched with the soaking tank is arranged on the tail end of the branch water pipe; the water supply pipe is arranged at the bottom end of the water supply tank; the branch water pipes are arranged on the soaking tank in parallel.
3. The intelligent soaking device according to claim 2, wherein the spherical mixing cylinder comprises a sphere-lack fixing cylinder connected with the branch water pipe and a sphere-lack water outlet cylinder detachably connected with the sphere-lack fixing cylinder; the tail end of the branch water pipe is inclined downwards.
4. The intelligent soaking device according to claim 3, wherein a charging barrel is arranged on the ball segment fixing barrel; the bottom end of the ball-lack water outlet cylinder is provided with a water outlet, and the ball-lack water outlet cylinder is uniformly provided with water outlet holes which are in clearance fit.
5. The intelligent soaking device according to claim 4, wherein a mixing rotating shaft is arranged in the ball-lack fixing cylinder, and a mixing impeller matched with an outlet of the feeding cylinder is arranged on the mixing rotating shaft.
6. The intelligent soaking apparatus according to claim 1 or 5, wherein the water supply valve and the water drain valve are both pneumatic valves.
7. The intelligent soaking device according to claim 6, further comprising a control panel matched with the water supply pump, wherein control buttons corresponding to the soaking tanks one by one are arranged on the control panel, and the control panel is connected with a PLC industrial control board and a time relay corresponding to the control buttons.
CN202321319996.3U 2023-05-29 2023-05-29 Intelligent soaking device Active CN220274837U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321319996.3U CN220274837U (en) 2023-05-29 2023-05-29 Intelligent soaking device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321319996.3U CN220274837U (en) 2023-05-29 2023-05-29 Intelligent soaking device

Publications (1)

Publication Number Publication Date
CN220274837U true CN220274837U (en) 2024-01-02

Family

ID=89327835

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321319996.3U Active CN220274837U (en) 2023-05-29 2023-05-29 Intelligent soaking device

Country Status (1)

Country Link
CN (1) CN220274837U (en)

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