CN220266046U - Novel upper thread device of carpet weaving - Google Patents

Abstract

The utility model discloses a novel carpet weaving yarn feeding device, which comprises a yarn winding slideway main body, a yarn feeding device telescopic member, a yarn winding slideway roller, a detachable telescopic chute and a primary shaft, wherein the detachable telescopic chute is arranged on the yarn winding slideway main body through the primary shaft, the yarn feeding device telescopic member is arranged below the yarn winding slideway main body, and the yarn winding slideway roller is arranged below the yarn feeding device telescopic member; the novel carpet weaving and winding device can lighten the labor intensity of the carpet weaving and winding process, improve the working efficiency and improve the productivity of a loom.

Description

Novel upper thread device of carpet weaving

Technical Field

The utility model relates to the technical field of spinning, in particular to a novel carpet weaving thread feeding device.

Background

The tufted carpet loom has high weaving speed and high weaving efficiency, one high-speed tufted carpet loom can weave 100 m blanket every hour, and the tufting machine can be started only when the creel (the distance between the creel and the back is 9-14 m, the interval between two rows of creels is 0.9-1 m) of each tufted carpet loom is hung with 1300-1600 4 kg of cone yarns. The main factors limiting the productivity of the loom at present are high work intensity and low linear speed of the creel, when a plurality of looms are started simultaneously and continuously, the yarn consumption of each loom is huge, and each stubble yarn cylinder (1300-1600 4 kg of cylinder yarns) is used up, so that one stubble yarn cylinder needs to be replaced. The original thread feeding mode (namely, a crewmember manually carries each cone yarn to the creel position and then hangs the creel) is used, 6 creels are needed for feeding one thread for 2 hours, if the thread feeding is performed continuously, 3.5 threads can be fed at most in 8 hours, the thread feeding speed meets the condition that the loom is not started continuously, and the starting efficiency of a tufting machine is severely restricted.

Disclosure of Invention

The utility model aims to provide a novel carpet weaving thread feeding device so as to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides a novel device of acting as go up of carpet weaving, includes section of thick bamboo yarn slide main part, the flexible component of device of acting as go up, section of thick bamboo yarn slide gyro wheel, detachable flexible spout and former axle, detachable flexible spout passes through the former axle to be installed in section of thick bamboo yarn slide main part, and the flexible component of device of acting as go up is installed to the below of section of thick bamboo yarn slide main part, and the roller of section of thick bamboo yarn slide is installed to the below of the flexible component of device of acting as go up.

As a further technical scheme of the utility model: the width of the cone yarn slideway main body is less than or equal to 60CM, the extension length is 9-14 m, the height is less than or equal to 1.5 m, and the gradient is 5-10 degrees.

As a further technical scheme of the utility model: the telescopic component of the winding device is telescopic by hinging through the parallelogram principle.

As a further technical scheme of the utility model: the cone yarn slideway main body is made of aluminum materials.

As a further technical scheme of the utility model: the cone yarn slideway roller is provided with a locking mechanism.

Compared with the prior art, the utility model has the beneficial effects that:

the novel carpet weaving and winding device can lighten the labor intensity of the carpet weaving and winding process, improve the working efficiency and improve the productivity of a loom.

Drawings

Fig. 1 is a structural diagram of the present utility model.

In the figure: 1-a cone yarn slideway main body; 2-an upper wire device telescoping member; 3-a cone yarn slideway roller; 4-a detachable telescopic chute; 5-primary axis.

Detailed Description

The following will clearly and completely describe the technical solutions in the embodiments of the present utility model, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in figure 1, a novel carpet weaving device is used for accurately drawing creel layout and space dimension drawings of a certain loom on a production site by a technician, wherein the creel layout and space dimension drawings comprise the statistics of the front and back lengths of creels, the distance between two adjacent rows of creels and the site residual space dimension. According to the length of the creel, the length and width parameters of the slideway are designed, the gradient of the slideway is calculated, the height of the slideway is designed, the total width of the slideway is not more than 60cm, the telescopic structure is realized by hinging by using the parallelogram principle, the length of the extension is 9-14 meters, the length of the extension is less than 1.5 meters after the extension, the highest height is not more than 1.5 meters, the gradient is 5-10 degrees, the total weight is not more than 60 kg, and the slideway is movable with rollers.

The aluminum telescopic slideway is customized according to the slideway parameter requirement, so that the whole slideway weight is reduced, the mechanical component is completely used by the special slideway for the cone yarn, and any electric appliance and line are not used.

The slide way is used for trial on the corresponding creel, whether the slide way is practical or not is checked, and the place which is not practical is modified again, so that the final drawing design is completed.

According to the trial result of the sample plate slideway, a technician accurately maps the creel layout and the space size of all the looms on the production site to form a drawing, and according to the real-time condition, the bobbin yarn slideway is customized in batches and put into production after the installation is completed.

Specifically as shown in fig. 1, the yarn feeding device comprises a yarn feeding device body 1, a yarn feeding device telescopic member 2, a yarn feeding device roller 3, a detachable telescopic chute 4 and a primary shaft 5, wherein the detachable telescopic chute 4 is arranged on the yarn feeding device body 1 through the primary shaft 5, the yarn feeding device telescopic member 2 is arranged below the yarn feeding device body 1, and the yarn feeding device roller 3 is arranged below the yarn feeding device telescopic member 2.

The special portable movable telescopic cone yarn slideway is designed by considering the front-back length and the left-right width of the field creel, the total width of the slideway is not more than 60cm, the extension length is 9-14 m, the length after contraction is less than 1.5 m, the highest height is not more than 1.5 m, and the total weight is not more than 60 kg. When a creel worker is on line, the slideway is arranged between two rows of creels in advance, the creels stretch out along the front-back direction of the creels, one creel worker places the cone yarn on the slideway on one side of the creels, 4 kg of heavy cone yarn slides to the other side of the creels along the slideway, the sliding length is 10-15 m unequal, and the other creel worker inserts the reached cone yarn into the designated creel position.

The special slideway for the cone yarn is movable with the roller. The special slide way for the cone yarn is telescopic by hinging by using a parallelogram principle, the extension length can reach 9-14 meters, and the length after contraction is less than 1.5 meters.

The highest height of the special slideway for the cone yarn is not more than 1.5 m, the gradient is 5-10 degrees, and the widest width is not more than 60cm. The special slideway for the cone yarn is made of ultra-light firm rigid materials, and the total weight of the slideway is not more than 60 kg. The slide way of the special slide way for the cone yarn is a telescopic slide way. The telescopic chute of the special slide way for the cone yarn is detachable. The special slideway for the cone yarn completely uses mechanical components and does not use any electric appliances or circuits.

The working principle is as follows:

1. layout measurement between yarn frames:

the technician mapped the creel layout and space dimensions of the 16# tufted loom. The front and back length of the creel is 12.1 meters, the interval between the two creels is 95 centimeters, 6 creels are arranged in total, and a flexible space of 2 meters by 6 meters is arranged behind the creels.

2. Main parameters of the yarn feeding slide way of the cone yarn are designed:

according to the numerical value of each size of the creel of the 16# loom, designing a yarn feeding slide way of the 16# machine bobbin yarn: the extension length is 11 meters, and the width is 60 centimeters, so that the long and narrow passage running of the slideway between creels can be met; the shrinkage length is less than 1.5 meters, and the storage device is suitable for a limited storage space behind a creel; the slideway is provided with the roller, and 60 kg of total weight of the slideway is suitable for one staff to flexibly move the slideway; the highest height of the slideway is 1.5 meters, and the slideway is suitable for staff operation; the gradient is 8 degrees, and smooth spout can ensure simultaneously that section of thick bamboo yarn slides to the assigned position.

3. And (5) customizing a yarn feeding slideway of the cone yarn:

the bobbin yarn feeding slide way is made of aluminum materials, is hinged to achieve scalability mainly by using the parallelogram principle, completely uses mechanical components, does not use any electric appliances or circuits, and is space-saving and weight-saving.

4. Sample slide trial, modification and slide batch customization:

and after the sample plate slideway is finished, trial is carried out on the 16# creel, whether the sample plate slideway is practical or not is checked, and the impractical place is modified again, so that the final drawing design is completed. According to the trial result of the sample plate slideway, a technician accurately maps the creel layout and the space size of all the looms on the production site to form a drawing, and according to the real-time condition, the bobbin yarn slideway is customized in batches and put into production after the installation is completed.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (5)

1. The utility model provides a novel device of acting as go up of carpet weaving, includes section of thick bamboo yarn slide main part, the flexible component of device of acting as go up, section of thick bamboo yarn slide gyro wheel, detachable flexible spout and former axle, its characterized in that, detachable flexible spout passes through the former axle to be installed in section of thick bamboo yarn slide main part, and the flexible component of device of acting as go up is installed to the below of section of thick bamboo yarn slide main part, and the roller of section of thick bamboo yarn slide is installed to the below of the flexible component of device of acting as go up.

2. The novel carpet weaving thread feeding device according to claim 1, wherein the width of the cone yarn slideway main body is less than or equal to 60CM, the extension length is 9-14 m, the height is less than or equal to 1.5 m, and the gradient is 5-10 degrees.

3. A novel carpet weaving yarn feeding device as claimed in claim 1 wherein said yarn feeding device telescoping member is telescopically articulated by using the parallelogram principle.

4. The novel carpet weaving yarn feeding device according to claim 1, wherein the yarn cone slide body is made of aluminum.

5. The novel carpet weaving yarn feeding device of claim 1, wherein the yarn cone slideway roller is provided with a locking mechanism.