CN220244937U - Tape casting machine for producing perfluorinated ion exchange membrane - Google Patents
Tape casting machine for producing perfluorinated ion exchange membrane Download PDFInfo
- Publication number
- CN220244937U CN220244937U CN202321893966.3U CN202321893966U CN220244937U CN 220244937 U CN220244937 U CN 220244937U CN 202321893966 U CN202321893966 U CN 202321893966U CN 220244937 U CN220244937 U CN 220244937U
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- Prior art keywords
- ion exchange
- exchange membrane
- wall
- rolling
- base
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- 239000003014 ion exchange membrane Substances 0.000 title claims abstract description 63
- 238000010345 tape casting Methods 0.000 title description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical group [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract description 31
- 238000005520 cutting process Methods 0.000 claims abstract description 27
- 238000005266 casting Methods 0.000 claims abstract description 23
- 238000005096 rolling process Methods 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 239000012528 membrane Substances 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 238000004804 winding Methods 0.000 claims description 35
- 238000003860 storage Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 238000007766 curtain coating Methods 0.000 claims 1
- 238000009826 distribution Methods 0.000 claims 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical group [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
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- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
The utility model discloses a casting machine for producing perfluorinated ion exchange membranes, which comprises a base, wherein a rolling component is fixedly arranged at the top of the base, the rolling component comprises a base, the inner wall of the base is rotationally connected with a rotating shaft, the end part of the rotating shaft is fixedly provided with a rotating bin, the inner wall of the rotating bin is uniformly and fixedly provided with servo motors, three servo motors are circumferentially distributed, the outer wall of an output shaft of each servo motor is fixedly connected with a receiving reel, the rolling shaft is used for rolling a chloride ion exchange membrane, the top of the base is slidably connected with a self-discharging membrane component, the input end of the rolling component is fixedly provided with a cutting component, and by arranging the rolling component, the three rolling shafts are uniformly rotationally arranged on the inner wall of the rotating bin, so that when the rolling shaft is used for rolling in producing the fluorinated ion exchange membranes, the rolling shaft can be controlled to synchronously roll at the same time of material returning, and the production efficiency of the fluoride ion exchange membranes is improved.
Description
Technical Field
The utility model relates to the technical field of casting machines, in particular to a casting machine for producing a perfluorinated ion exchange membrane.
Background
The casting film making process with high precision electronic ceramic casting machine includes mixing alumina as main material for ceramic casting, crushing to form slurry with certain viscosity, scraping and coating the slurry onto special base belt with scraper, drying, curing, stripping to form film, punching, laminating and other steps. The mould part and the extrusion part can be freely combined according to the requirements of customers, so that different requirements of vast customers are met to the greatest extent, currently, when the production of the fluoride ion exchange membrane is finished, the fluoride ion exchange membrane needs to be wound on a winding shaft through a winding part, but after a receipt shaft is fully loaded, a machine is required to be suspended, the wound fluoride ion exchange membrane is taken down from the winding shaft, then the cut fluoride ion exchange membrane starting end is wound on the outer wall of the winding shaft again, in the process, production is required to be suspended, continuous winding operation is inconvenient to be carried out through another winding shaft, and the improvement of the working efficiency is not facilitated.
Accordingly, based on the above technical problems, it is necessary for those skilled in the art to develop a casting machine for producing perfluorinated ion exchange membranes.
Disclosure of Invention
The utility model aims to provide a casting machine for producing perfluorinated ion exchange membranes.
In order to achieve the above object, the present utility model provides the following technical solutions:
the utility model discloses a casting machine for producing perfluorinated ion exchange membranes, which comprises a base, wherein a rolling component is fixedly arranged at the top of the base and comprises a base, the inner wall of the base is rotationally connected with a rotating shaft, the end part of the rotating shaft is fixedly provided with a rotating bin, the inner wall of the rotating bin is uniformly and fixedly provided with servo motors, three servo motors are circumferentially distributed, the outer wall of an output shaft of each servo motor is fixedly connected with a receiving reel, the rolling shaft is used for rolling a chloride ion exchange membrane, the top of the base is slidably connected with a self-discharging membrane component, the self-discharging membrane component is used for automatically discharging the rolled chloride ion exchange membrane, and the input end of the rolling component is fixedly provided with a cutting component.
Further, the self-discharging membrane assembly comprises a first sliding seat and a second sliding seat, a first sliding groove and a second sliding groove are formed in the top of the base, the first sliding groove is connected with the first sliding seat in a sliding mode, and the second sliding groove is connected with the second sliding seat in a sliding mode.
Further, the arc-shaped frame is rotatably connected to the top of the sliding seat through the hinge, the arc-shaped frame is used for supporting the chloride ion exchange membrane, and the ear hooks are fixedly arranged on the top of the sliding seat and the bottom of the arc-shaped frame.
Further, two electric telescopic rods are rotatably connected between the ear hooks, and the electric telescopic rods are used for driving the arc-shaped frames to turn over and push the chloride ion exchange membrane into the sliding seat II.
Further, the stepping motor is fixedly installed on the outer wall of the base, an output shaft of the stepping motor is in transmission connection with the outer wall of the rotating shaft through gear meshing, the cover plate is detachably and fixedly installed at the end part of the rotating bin, and the winding shaft penetrates through the cover plate and extends to the outside.
Further, the cutting assembly comprises supporting legs, the supporting legs are fixedly arranged at the top of the base, the top of each supporting leg is fixedly connected with a clamping plate, two clamping plates are arranged up and down symmetrically, round corners are arranged on the surfaces of the clamping plates, and three sliding grooves are formed in the inner walls of the clamping plates at the top.
Further, the inner walls at the three ends of the sliding groove are rotationally connected with the lead screw through bearings, the three inner walls of the sliding groove are in sliding connection with the cutting knife, the outer wall of the lead screw is in threaded connection with the inner wall of the cutting knife, a cutting groove is formed in the surface of the clamping plate, and the cutting groove is located right below the cutting knife.
In the technical scheme, the casting machine for producing the perfluorinated ion exchange membrane has the following beneficial effects:
1. by arranging the winding components, three winding shafts are uniformly rotatably arranged on the inner wall of the rotating bin, so that when the fluoride ion exchange membrane is produced for winding, the winding shafts can be returned, and the other winding shaft can be controlled to synchronously wind, and the production efficiency of processing the fluoride ion exchange membrane is improved;
2. through setting up the self-unloading membrane assembly, when breaking away from the fluoride ion exchange membrane from the take-up reel, transfer fluoride ion exchange membrane to the storage bin through slide one and arc frame, thus facilitate control to carry on the automatic die sinking to chloride ion exchange membrane, has raised the working efficiency;
3. through setting up the subassembly of cutting for when the centre gripping effect of two splint is down to the chloride ion exchange membrane, through driving the lead screw rotation, control cuts the sword and cuts the chloride ion exchange membrane, thereby has conveniently improved the practicality that equipment used.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present utility model, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a schematic diagram of a front view of a casting machine for producing perfluorinated ion exchange membranes according to an embodiment of the present utility model;
FIG. 2 is a schematic side view of a casting machine for producing perfluorinated ion exchange membranes according to an embodiment of the present utility model;
FIG. 3 is a schematic diagram of the internal structure of a winding assembly of a casting machine for producing perfluorinated ion exchange membranes according to an embodiment of the present utility model;
FIG. 4 is a schematic view of a casting machine for producing perfluorinated ion exchange membrane according to an embodiment of the present utility model;
FIG. 5 is a schematic view of a mounting structure of a telescopic rod of a casting machine for producing perfluorinated ion exchange membrane according to an embodiment of the present utility model;
fig. 6 is an exploded view of a cutting assembly of a casting machine for producing a perfluorinated ion exchange membrane according to an embodiment of the present utility model.
Reference numerals illustrate: base 100, first runner 110, second runner 120, base 200, spindle 210, stepper motor 220, gear 230, rotating bin 240, cover plate 250, servo motor 260, winding shaft 270, first runner 300, arc-shaped frame 310, ear-hook 320, electric telescopic rod 330, hinge 340, second runner 350, storage bin 360, support leg 400, clamping plate 410, third runner 420, cutting blade 430, cutting groove 440, and chloride ion exchange membrane 500.
Detailed Description
In order to make the technical scheme of the present utility model better understood by those skilled in the art, the present utility model will be further described in detail with reference to the accompanying drawings.
See fig. 1-6;
the utility model relates to a casting machine for producing perfluorinated ion exchange membranes, which comprises a base 100, wherein the base 100 is used for installing a winding component, a self-discharging membrane component and a cutting component, the winding component (not shown in the figure) is fixedly installed at the top of the base 100, the winding component comprises a base 200, the inner wall of the base 200 is rotationally connected with a rotating shaft 210, the rotating shaft 210 is used for driving a rotating bin 240 to rotate, so that the position of the winding shaft 270 is conveniently switched, the chlorine ion exchange membranes 500 are wound by three winding shafts 270 in turn, the rotating bin 240 is fixedly installed at the end part of the rotating shaft 210, the rotating bin 240 is used for installing a servo motor 260, the three servo motors 260 are respectively used for controlling the three winding shafts 270 to independently rotate, so that the chlorine ion exchange membranes 500 are conveniently wound by the winding shafts 270, the servo motor 260 is uniformly and fixedly installed on the inner wall of the rotating bin 240, the circumference of the servo motor 260 is fixedly connected with the outer wall of an output shaft of the servo motor 260 to be used for winding the chlorine ion exchange membranes 500, the self-discharging membrane component (not shown in the figure) is slidingly connected with the top of the base 100, the self-discharging membrane component (not shown in the figure) is used for automatically winding the chlorine ion exchange membranes 500, and the self-discharging membrane component is fixedly arranged at the end of the self-discharging membrane 500, and the self-discharging membrane component is fixedly shown in the figure is not shown in the drawing.
The self-discharging membrane assembly comprises a first sliding seat 300 and a second sliding seat 350, wherein the top of the base 100 is provided with a first sliding groove 110 and a second sliding groove 120, the first sliding seat 300 is used for installing an arc-shaped frame 310, so that the chloride ion exchange membrane 500 is conveniently supported and transported through the arc-shaped frame 310, the first sliding seat 110 is in sliding connection with the first sliding seat 300, the second sliding seat 350 is in sliding connection with the second sliding seat 350, the second sliding seat 350 is used for installing a storage bin 360, the storage bin 360 is used for storing the chloride ion exchange membrane 500, the top of the first sliding seat 300 is rotationally connected with the arc-shaped frame 310 through a hinge 340, the arc-shaped frame 310 is used for supporting the chloride ion exchange membrane 500, the first sliding seat 300 and the bottom of the arc-shaped frame 310 are fixedly provided with an ear-shaped frame 320, the ear-shaped frame 320 is arranged for installing an electric telescopic rod 330, the electric telescopic rod 330 is rotationally connected between the two ear-shaped frames 320, the electric telescopic rod 330 is used for driving the arc-shaped frame 310 to overturn the chloride ion exchange membrane 500 to be pushed into the second sliding seat 350, the electric telescopic rod 330 is used for being overturned through adjusting the arc-shaped frame 310, so that the chloride ion exchange membrane 500 at the top of the arc-shaped frame is conveniently pushed back to be transferred into the storage bin 360, and the inside 270 is completed to the reel.
The outer wall of the base 200 is fixedly provided with the stepping motor 220, an output shaft of the stepping motor 220 is in meshed transmission connection with the outer wall of the rotating shaft 210 through the gear 230, the end part of the rotating bin 240 is detachably and fixedly provided with the cover plate 250, the winding shaft 270 penetrates through the cover plate 250 to extend to the outside, the stepping motor 220 is arranged to drive the rotating shaft 210 to rotate, and therefore the rotating bin 240 is rotated to drive the winding shaft 270 to rotate to adjust the azimuth conveniently, and the cover plate 250 is arranged to cover the servo motor 260.
The cutting assembly comprises a supporting leg 400, the supporting leg 400 is used for installing a clamping plate 410, the supporting leg 400 is fixedly arranged at the top of a base 100, the clamping plate 410 is fixedly connected to the top of the supporting leg 400, the upper clamping plate 410 and the lower clamping plate 410 are used for pressing a chloride ion exchange membrane 500 which enters the winding assembly to roll up, stability of the chloride ion exchange membrane 500 during cutting is kept, the clamping plates 410 are vertically symmetrically arranged two, rounded corners are arranged on the surfaces of the clamping plates 410, a sliding groove III 420 is formed in the inner wall of the top clamping plate 410, the inner walls of the two ends of the sliding groove III 420 are rotationally connected with a lead screw through bearings, the inner wall of the sliding groove III 420 is in sliding connection with a cutting knife 430, the outer wall of the lead screw is in threaded connection with the inner wall of the cutting knife 430 in a matched mode, the cutting groove 440 is formed in the surface of the lower clamping plate 410, and the cutting groove 440 is located under the cutting knife 430.
The utility model has the following specific use process: when a person skilled in the art uses the method, the chloride ion exchange membrane 500 to be wound is pulled to the outer wall of the winding shaft 270 by passing through the gap between the two clamping plates 410, the corresponding servo motor 260 is started to rotate, the winding shaft 270 is driven to rotate by the servo motor 260, so that the chloride ion exchange membrane 500 is conveniently wound by the winding shaft 270, after the winding shaft 270 is fully loaded, the cutting blade 430 is driven to move in the third sliding groove 420 by driving the rotation of the lead screw, the chloride ion exchange membrane 500 is cut, then the stepping motor 220 is synchronously driven to rotate, the wound chloride ion exchange membrane 500 is transferred to the upper part of the arc frame 310, the other winding shaft 270 is switched to the initial position, the chloride ion exchange membrane 500 is pulled to the outer wall of the winding shaft 270 in an idle state again, the corresponding servo motor 260 is driven to rotate for winding, then the arc frame 310 is driven to withdraw the chloride ion exchange membrane 500 from the winding shaft 270 by driving the roller at the bottom of the first sliding seat 300 to the outside of the second sliding seat 350, the arc frame 310 is controlled to turn over by driving the electric telescopic rod 330, and the chloride ion exchange membrane 500 is transferred to the storage bin 360.
While certain exemplary embodiments of the present utility model have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the utility model, which is defined by the appended claims.
Claims (7)
1. The utility model provides a curtain coating machine of production perfluorinated ion exchange membrane, includes base (100), base (100) top fixed mounting rolling subassembly, rolling subassembly includes base (200), pivot (210) are connected in base (200) inner wall rotation, pivot (210) tip fixed mounting rotates storehouse (240), a serial communication port, evenly fixed mounting servo motor (260) of rotating storehouse (240) inner wall, servo motor (260) circumference distribution has three, servo motor (260) output shaft outer wall fixed connection receives spool (270), rolling axle (270) are used for rolling chloride ion exchange membrane (500), base (100) top sliding connection self-discharging membrane module, self-discharging membrane module is used for automatic unloading to rolling chloride ion exchange membrane (500), rolling subassembly input fixed mounting cuts the subassembly.
2. The casting machine for producing perfluorinated ion exchange membrane according to claim 1, wherein the self-discharging membrane assembly comprises a first sliding seat (300) and a second sliding seat (350), a first sliding groove (110) and a second sliding groove (120) are formed in the top of the base (100), the first sliding seat (300) is slidably connected to the top of the first sliding groove (110), the second sliding seat (350) is slidably connected to the top of the second sliding groove (120), and a storage bin (360) is fixedly installed on the top of the second sliding seat (350).
3. The casting machine for producing perfluorinated ion exchange membrane according to claim 2, wherein the top of the first sliding seat (300) is rotatably connected with the arc-shaped frame (310) through a hinge (340), the arc-shaped frame (310) is used for supporting the chloride ion exchange membrane (500), and the ear hooks (320) are fixedly arranged on the top of the first sliding seat (300) and the bottom of the arc-shaped frame (310).
4. A casting machine for producing perfluorinated ion exchange membrane according to claim 3, characterized in that, an electric telescopic rod (330) is rotatably connected between two ear hooks (320), and the electric telescopic rod (330) is used for driving an arc-shaped frame (310) to turn over to push the chloride ion exchange membrane (500) into a storage bin (360).
5. The casting machine for producing perfluorinated ion exchange membranes according to claim 1, wherein a stepper motor (220) is fixedly installed on the outer wall of the base (200), an output shaft of the stepper motor (220) is in meshed transmission connection with the outer wall of the rotating shaft (210) through a gear (230), a cover plate (250) is detachably and fixedly installed at the end of the rotating bin (240), and the winding shaft (270) extends to the outside through the cover plate (250).
6. The casting machine for producing a perfluorinated ion exchange membrane according to claim 1, wherein the cutting assembly comprises a supporting leg (400), the supporting leg (400) is fixedly installed at the top of the base (100), the top of the supporting leg (400) is fixedly connected with two clamping plates (410), two clamping plates (410) are symmetrically arranged up and down, round corners are arranged on the surface of each clamping plate (410), and three sliding grooves (420) are formed in the inner wall of each clamping plate (410) at the top.
7. The casting machine for producing perfluorinated ion exchange membrane according to claim 6, wherein inner walls at two ends of the third sliding chute (420) are rotatably connected with a lead screw through bearings, the inner wall of the third sliding chute (420) is slidably connected with a cutting knife (430), the outer wall of the lead screw is in threaded connection with the inner wall of the cutting knife (430), cutting grooves (440) are formed in the surface of the clamping plate (410) below, and the cutting grooves (440) are located right below the cutting knife (430).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321893966.3U CN220244937U (en) | 2023-07-19 | 2023-07-19 | Tape casting machine for producing perfluorinated ion exchange membrane |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321893966.3U CN220244937U (en) | 2023-07-19 | 2023-07-19 | Tape casting machine for producing perfluorinated ion exchange membrane |
Publications (1)
Publication Number | Publication Date |
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CN220244937U true CN220244937U (en) | 2023-12-26 |
Family
ID=89266586
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321893966.3U Active CN220244937U (en) | 2023-07-19 | 2023-07-19 | Tape casting machine for producing perfluorinated ion exchange membrane |
Country Status (1)
Country | Link |
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CN (1) | CN220244937U (en) |
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2023
- 2023-07-19 CN CN202321893966.3U patent/CN220244937U/en active Active
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