CN220241878U - Radial extrusion tubulation system of small-bore concrete drain pipe - Google Patents
Radial extrusion tubulation system of small-bore concrete drain pipe Download PDFInfo
- Publication number
- CN220241878U CN220241878U CN202321767890.XU CN202321767890U CN220241878U CN 220241878 U CN220241878 U CN 220241878U CN 202321767890 U CN202321767890 U CN 202321767890U CN 220241878 U CN220241878 U CN 220241878U
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- bin
- support
- tray
- hopper
- die
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- 239000004567 concrete Substances 0.000 title claims abstract description 44
- 238000001125 extrusion Methods 0.000 title claims abstract description 31
- 239000010881 fly ash Substances 0.000 claims abstract description 21
- 239000004568 cement Substances 0.000 claims abstract description 18
- 239000004576 sand Substances 0.000 claims abstract description 15
- 238000003860 storage Methods 0.000 claims abstract description 15
- 239000002956 ash Substances 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 36
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 5
- 238000005303 weighing Methods 0.000 claims description 5
- 239000010883 coal ash Substances 0.000 claims 2
- 239000004615 ingredient Substances 0.000 abstract description 10
- 238000011112 process operation Methods 0.000 abstract description 3
- 239000004744 fabric Substances 0.000 abstract 2
- 230000003028 elevating effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000004575 stone Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model discloses a radial extrusion pipe making system of a small-caliber concrete drain pipe, which comprises a crusher, a hoister, a vibration feeder, a fly ash bin, a sand bin, a cement bin, an auxiliary bin, a stirrer, a storage bin, a die and a tray rotating mechanism, wherein the crusher is arranged on the bottom of the vibratory feeder; the crusher is connected with a lifting machine through a first belt conveyor, a discharge hole of the lifting machine is provided with a vibrating feeder, and a fine hopper outlet of the vibrating feeder is connected with a fly ash bin; each feed bin such as fly ash storehouse passes through second band conveyer and connects the mixer, and the discharge hopper of mixer passes through third band conveyer and connects the storage silo, and the bottom of storage silo is provided with star-shaped ash discharging valve and cloth machine, and the mould is connected to the discharge gate of cloth machine, and the mould is vertical to be placed in the mould seat on the tray, and the bottom of tray is provided with tray rotary mechanism, and the top of mould is provided with extrusion head through elevating system. The utility model has the advantages of strong process operation continuity, low labor cost, accurate ingredients and good quality of the extruded concrete drain pipe.
Description
Technical Field
The utility model relates to the technical field of reinforced concrete drain pipe preparation, in particular to a radial extrusion pipe making system of a small-caliber concrete drain pipe.
Background
The radial extrusion concrete drain pipe manufacturing process generally adopts a vertical production method, a die is vertically erected on a bottom tray on the ground, a station rotating mechanism is arranged in a pit, and main structures such as extrusion, lifting and the like are all on the ground. The radial extrusion pipe making process adopts semi-dry hard concrete, a distributor feeds into a pipe die, and the concrete mixture in the pipe die is extruded through high-speed rotation of an extrusion forming head, wherein the diameter size of the extrusion forming head is consistent with the inner diameter size of the pipe. In the manufacturing process, firstly, cement, sand and clear water are mixed according to the purpose of a concrete drain pipe in a certain proportion, then the mixture is fully stirred and then is put into a concrete bin for storage, finally, the mixture is extruded in a cement pipe die, in the process, each link is independent and simultaneously needs to be manually participated, such as mixing and storing according to the proportion, and finally, the extrusion process is controlled by a large number of hands, so that the automation degree is low, the labor cost is high, the manufacturing cost of the concrete drain pipe is increased, and meanwhile, if the concrete material after mixing and stirring is not used in time, the water in the concrete material is evaporated, and the quality of the cement pipe is affected. Therefore, a radial extrusion pipe making system of the small-caliber concrete drain pipe, which has the advantages of strong process operation continuity, high automation degree, low labor cost, accurate ingredients and good quality of the concrete drain pipe, needs to be developed.
Disclosure of Invention
The utility model aims to provide a radial extrusion pipe making system of a small-caliber concrete drain pipe, which has the advantages of strong process operation continuity, high automation degree, low labor cost, accurate ingredients and good quality of the concrete drain pipe.
In order to achieve the above purpose, the utility model provides a radial extrusion pipe making system of a small-caliber concrete drain pipe, which comprises a crusher, a hoister, a vibration feeder, a fly ash bin, a sand and stone bin, a cement bin, an auxiliary bin, a stirrer, a storage bin, a mould and a tray rotating mechanism; the upper part of the crusher is provided with a hopper, the bottom is provided with a discharge port, the discharge port is connected with a lifting machine through a first belt conveyor, the discharge port of the lifting machine is provided with a vibrating feeder, the outlet of the vibrating feeder is provided with a coarse material pipe and a fine material hopper, the outlet of the coarse material pipe is connected with the hopper of the crusher, and the outlet of the fine material hopper is connected with a fly ash bin; the fly ash bin, the sand bin, the cement bin and the auxiliary bin are arranged below the second belt conveyor, a discharge hole of the second belt conveyor is connected with the mixer, a feed hopper is arranged at a feed inlet of the mixer, a discharge hopper is arranged at a discharge hole of the mixer, the feed hopper and the discharge hopper are arranged at the same side of the mixer, and a driving device is arranged at the other side of the mixer; a third belt conveyor is arranged below the discharge hopper, a discharge hole of the third belt conveyor is connected with a storage bin, a star-shaped ash discharging valve is arranged at the bottom of the storage bin, the bottom of the star-shaped ash discharging valve is connected with a distributing machine, a discharge hole of the distributing machine is connected with a die, the die is vertically arranged in a die seat, the die seat is symmetrically arranged on two sides of a tray, and a tray rotating mechanism is arranged at the bottom of the tray; the upper part of the die is provided with an extrusion forming head through a lifting mechanism, the material distributor feeds the inside of the die, the extrusion forming head extrudes the concrete mixture in the die through the lifting mechanism rotating at a high speed, and the extrusion forming head ascends at a certain speed while extruding, so that the forming process of the small-caliber concrete drain pipe is completed.
Further, the tray rotating mechanism comprises a rotating support, a pin shaft seat, a guide support, a central support, an annular support and a transmission support, wherein the central support, the annular support and the transmission support are respectively fixed on respective concrete foundations through foundation bolts, a central shaft is arranged at the upper part of the central support, and the upper part and the lower part of the central shaft are respectively connected with the upper support and the lower support through an upper bearing and a lower bearing in a rotating manner; the transmission support is provided with a pin gear transmission mechanism, the upper part of the annular support is provided with a guide support, the inner side of the guide support is connected with the guide support, and the other side of the guide support is connected with a lower support; a plurality of groups of guide wheels are uniformly arranged on the guide support in the circumferential direction, a pin shaft seat is arranged on the upper part of the guide wheels, the inner side of the pin shaft seat is connected with a rotary support, and the other side of the rotary support is connected with an upper support; the outer circumference of the pin shaft seat is uniformly provided with a plurality of groups of pin shafts, the pin shafts drive the pin shafts to rotate through a pin gear transmission mechanism, and the tray is arranged above the rotating bracket.
Further, dust covers are arranged at the tops of the fly ash bin, the sand bin, the cement bin and the auxiliary bin.
Further, weighing sensors are respectively arranged at the bottoms of the fly ash bin, the sand bin, the cement bin and the auxiliary bin.
The beneficial effects of the utility model are as follows: according to the utility model, all links in the concrete drain pipe manufacturing process are connected in a mechanical mode, so that manual operation is replaced, and the working cost is reduced; meanwhile, the weight and the proportion of each ingredient are controlled by a control system, the ingredients are accurate, the ingredients are stable, and the quality of the concrete drain pipe is good; in addition, the processes are tightly connected in the manufacturing process, so that the problem that the quality of the concrete drain pipe is affected due to the fact that the water in the concrete material is evaporated because the concrete material after being mixed and stirred is not timely used is avoided.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is an enlarged view of section I of FIG. 1;
in the figure: 1-first belt conveyor, 2-crusher, 21-hopper, 3-tray rotating mechanism, 31-center support, 32-center shaft, 33-lower support, 34-lower bearing, 35-upper support, 36-upper bearing, 37-rotating support, 38-pin seat, 39-pin, 310-guide wheel, 311-guide support, 312-ring support, 313-guide support, 314-pin gear transmission mechanism, 315-transmission support, 4-lifter, 5-vibration feeder, 51-coarse material pipe, 52-fine material hopper, 6-stirrer, 61-feed hopper, 62-discharge hopper, 63-driving device, 71-fly ash bin, 72-bin, 73-cement bin, 74-auxiliary bin, 8-dust cover, 9-weighing sensor, 10-second belt conveyor, 11-third belt conveyor, 12-storage bin, 13-star-type unloading valve, 14-lifter, 15-extrusion molding head, 16-distributor, 17-mold, 18-mold seat, 19-tray.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, the utility model provides a technical scheme, a radial extrusion pipe making system of a small-caliber concrete drain pipe, which comprises a crusher 2, a lifter 4, a vibration feeder 5, a fly ash bin 71, a sand bin 72, a cement bin 73, an auxiliary bin 74, a stirrer 6, a storage bin 12, a die 17 and a tray rotating mechanism 3; the upper part of the crusher 2 is provided with a hopper 21, the bottom is provided with a discharge hole, the discharge hole is connected with a lifting machine 4 through a first belt conveyor 1, the discharge hole of the lifting machine 4 is provided with a vibrating feeder 5, the outlet of the vibrating feeder 5 is provided with a coarse material pipe 51 and a fine material hopper 52, the outlet of the coarse material pipe 51 is connected with the hopper 21 of the crusher 2, and the outlet of the fine material hopper 52 is connected with a fly ash bin 71; the second belt conveyor 10 is arranged below the fly ash bin 71, the sand and stone bin 72, the cement bin 73 and the auxiliary bin 74, a discharge hole of the second belt conveyor 10 is connected with the mixer 6, a feed hopper 61 is arranged at a feed inlet of the mixer 6, a discharge hopper 62 is arranged at a discharge hole, the feed hopper 61 and the discharge hopper 62 are arranged on the same side of the mixer 6, and a driving device 63 is arranged on the other side of the mixer 6; the lower part of the discharge hopper 62 is provided with a third belt conveyor 11, a discharge hole of the third belt conveyor 11 is connected with a storage bin 12, the bottom of the storage bin 12 is provided with a star-shaped ash discharging valve 13, the bottom of the star-shaped ash discharging valve 13 is connected with a distributor 16, the discharge hole of the distributor 16 is connected with a die 17, the die 17 is vertically arranged in a die seat 18, the die seats 18 are symmetrically arranged on two sides of a tray 19, and the bottom of the tray 19 is provided with a tray rotating mechanism 3; the extrusion head 15 is arranged above the die 17 through the lifting mechanism 14, the distributor 16 feeds into the die 17, the extrusion head 15 extrudes the concrete mixture in the die 17 through the lifting mechanism 14 rotating at a high speed, and the extrusion head 15 ascends at a certain speed while extruding, so that the forming process of the small-caliber concrete drain pipe is completed.
The tray rotating mechanism 3 comprises a rotating bracket 37, a pin shaft seat 38, a guide bracket 313, a guide support 311, a central support 31, an annular support 312 and a transmission bracket 315, wherein the central support 31, the annular support 312 and the transmission bracket 315 are respectively fixed on respective concrete bases through foundation bolts, a central shaft 32 is arranged at the upper part of the central support 31, and the upper part and the lower part of the central shaft 32 are respectively connected with the upper support 35 and the lower support 33 through an upper bearing 36 and a lower bearing 34 in a rotating way; a pin gear transmission mechanism 314 is arranged on the transmission support 315, a guide support 311 is arranged at the upper part of the annular support 312, the inner side of the guide support 311 is connected with a guide support 313, and the other side of the guide support 313 is connected with a lower support 33; a plurality of groups of guide wheels 310 are uniformly arranged on the guide support 311 in the circumferential direction, a pin shaft seat 38 is arranged on the upper part of the guide wheels 310, the inner side of the pin shaft seat 38 is connected with a rotary support 37, and the other side of the rotary support 37 is connected with an upper support 35; a plurality of groups of pin shafts 39 are uniformly arranged on the outer circumference of the pin shaft seat 38, the pin shafts 39 are driven to rotate by a pin gear transmission mechanism 314, and the tray 19 is arranged above the rotating bracket 37.
A dust cover 8 is provided on top of the fly ash bin 71, the sand bin 72, the cement bin 73, and the auxiliary bin 74. Can avoid the dust escaping during feeding or discharging to pollute the environment.
The bottoms of the fly ash bin 71, the sand bin 72, the cement bin 73 and the auxiliary bin 74 are respectively provided with a weighing sensor 9. The weighing sensor 9 is electrically connected with the control system, so that the accuracy of the ingredients is ensured.
The working principle of the utility model is as follows: the fly ash is firstly added into a crusher 2 from a hopper 21, crushed materials are conveyed to the bottom of a lifting machine 4 by a first belt conveyor 1, lifted by the lifting machine 4 and enter a vibrating feeder 5, crushed materials are screened by the vibrating feeder 5, coarse materials are returned to the crusher 2 from a coarse material pipe 51, fine materials enter a fly ash bin 71 from a fine material hopper 52, the materials in the fly ash bin 71, a sand and stone bin 72, a cement bin 73 and an auxiliary bin 74 are weighed and proportioned and then fall into a second belt conveyor 10, the materials are conveyed into a stirrer 6 by the second belt conveyor 10 to be stirred, a driving motor of the stirrer 6 positively rotates and stirs, the materials are reversely rotated and discharged, the discharged materials are conveyed to a storage bin 12 by a star-shaped ash discharge valve 13 and a distributor 16, the materials are fed into a die 17, an extrusion molding head 15 extrudes the concrete mixture in the die 17 by a lifting mechanism 14 rotating at a high speed, and at the same time, the extrusion molding head 15 ascends at a certain speed, and the molding process of the small-caliber concrete drain pipe is completed. According to the utility model, all links in the concrete drain pipe manufacturing process are connected in a mechanical mode, so that manual operation is replaced, and the working cost is reduced; meanwhile, the weight and the proportion of each ingredient are controlled by a control system, the ingredients are accurate, the ingredients are stable, and the quality of the concrete drain pipe is good; in addition, the processes are tightly connected in the manufacturing process, so that the problem that the quality of the concrete drain pipe is affected due to the fact that the water in the concrete material is evaporated because the concrete material after being mixed and stirred is not timely used is avoided.
Claims (4)
1. A radial extrusion tubulation system of small-bore concrete drain pipe, its characterized in that: comprises a crusher (2), a lifter (4), a vibrating feeder (5), a fly ash bin (71), a sand bin (72), a cement bin (73), an auxiliary bin (74), a stirrer (6), a storage bin (12), a die (17) and a tray rotating mechanism (3); the upper part of the crusher (2) is provided with a hopper (21), the bottom is provided with a discharge hole, the discharge hole is connected with a lifting machine (4) through a first belt conveyor (1), the discharge hole of the lifting machine (4) is provided with a vibrating feeder (5), the outlet of the vibrating feeder (5) is provided with a coarse material pipe (51) and a fine material hopper (52), the outlet of the coarse material pipe (51) is connected with the hopper (21) of the crusher (2), and the outlet of the fine material hopper (52) is connected with a fly ash bin (71); the coal ash bin (71), the sand bin (72), the cement bin (73) and the auxiliary bin (74) are arranged below the coal ash bin, a discharge port of the second belt conveyor (10) is connected with the mixer (6), a feed hopper (61) is arranged at a feed inlet of the mixer (6), a discharge hopper (62) is arranged at a discharge port, the feed hopper (61) and the discharge hopper (62) are arranged on the same side of the mixer (6), and a driving device (63) is arranged on the other side of the mixer (6); a third belt conveyor (11) is arranged below the discharge hopper (62), a discharge hole of the third belt conveyor (11) is connected with a storage bin (12), a star-shaped ash discharging valve (13) is arranged at the bottom of the storage bin (12), a material distributor (16) is connected with the bottom of the star-shaped ash discharging valve (13), a discharge hole of the material distributor (16) is connected with a die (17), the die (17) is vertically arranged in a die seat (18), the die seat (18) is symmetrically arranged at two sides of a tray (19), and a tray rotating mechanism (3) is arranged at the bottom of the tray (19); the upper part of the die (17) is provided with an extrusion forming head (15) through a lifting mechanism (14), a material distributor (16) feeds materials into the die (17), the extrusion forming head (15) extrudes concrete mixture in the die (17) through the lifting mechanism (14) rotating at a high speed, and the extrusion forming head (15) ascends at a certain speed while extruding, so that the forming process of the small-caliber concrete drain pipe is completed.
2. A small-caliber concrete drain radial extrusion pipe making system as defined in claim 1, wherein: the tray rotating mechanism (3) comprises a rotating bracket (37), a pin shaft seat (38), a guide bracket (313), a guide support (311), a central support (31), an annular support (312) and a transmission support (315), wherein the central support (31), the annular support (312) and the transmission support (315) are respectively fixed on respective concrete bases through anchor bolts, a central shaft (32) is arranged at the upper part of the central support (31), and the upper part and the lower part of the central shaft (32) are respectively connected with the upper support (35) and the lower support (35) through an upper bearing (36) and a lower bearing (34) in a rotating way; a pin gear transmission mechanism (314) is arranged on the transmission support (315), a guide support (311) is arranged at the upper part of the annular support (312), the inner side of the guide support (311) is connected with a guide support (313), and the other side of the guide support (313) is connected with a lower support (33); a plurality of groups of guide wheels (310) are uniformly arranged on the guide support (311) in the circumferential direction, pin shaft seats (38) are arranged on the upper parts of the guide wheels (310), the inner sides of the pin shaft seats (38) are connected with a rotary support (37), and the other sides of the rotary support (37) are connected with an upper support (35); a plurality of groups of pin shafts (39) are uniformly arranged on the outer circumference of the pin shaft seat (38), the pin shafts (39) are driven to rotate by a pin gear transmission mechanism (314), and the tray (19) is arranged above the rotating bracket (37).
3. A small-caliber concrete drain radial extrusion pipe making system as defined in claim 1, wherein: dust covers (8) are arranged at the tops of the fly ash bin (71), the sand bin (72), the cement bin (73) and the auxiliary bin (74).
4. A small-caliber concrete drain radial extrusion pipe making system as defined in claim 1, wherein: the bottoms of the fly ash bin (71), the sand bin (72), the cement bin (73) and the auxiliary bin (74) are respectively provided with a weighing sensor (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321767890.XU CN220241878U (en) | 2023-07-06 | 2023-07-06 | Radial extrusion tubulation system of small-bore concrete drain pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321767890.XU CN220241878U (en) | 2023-07-06 | 2023-07-06 | Radial extrusion tubulation system of small-bore concrete drain pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220241878U true CN220241878U (en) | 2023-12-26 |
Family
ID=89272139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321767890.XU Active CN220241878U (en) | 2023-07-06 | 2023-07-06 | Radial extrusion tubulation system of small-bore concrete drain pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220241878U (en) |
-
2023
- 2023-07-06 CN CN202321767890.XU patent/CN220241878U/en active Active
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