CN220234824U - Sensor assembly line vision detection mechanism - Google Patents
Sensor assembly line vision detection mechanism Download PDFInfo
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- CN220234824U CN220234824U CN202321895446.6U CN202321895446U CN220234824U CN 220234824 U CN220234824 U CN 220234824U CN 202321895446 U CN202321895446 U CN 202321895446U CN 220234824 U CN220234824 U CN 220234824U
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- 238000001514 detection method Methods 0.000 title claims abstract description 34
- 238000009434 installation Methods 0.000 claims abstract description 37
- 230000001502 supplementing effect Effects 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims description 3
- 238000011179 visual inspection Methods 0.000 claims 7
- 230000000007 visual effect Effects 0.000 abstract description 20
- 230000000694 effects Effects 0.000 abstract description 4
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 238000003384 imaging method Methods 0.000 description 8
- 239000013589 supplement Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003071 parasitic effect Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
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Abstract
The application relates to a sensor assembly line vision detection mechanism, the on-line screen storage device comprises a base, be equipped with the erection rod of positioning seat and vertical setting on the base, vertical sliding connection has first installation piece and second installation piece on the erection rod, first installation piece horizontal sliding connection has first equipment pole, horizontal sliding connection has the second equipment pole on the second installation piece, be connected through the connecting rod between first equipment pole and the second equipment pole, fixedly connected with camera on the first equipment pole, fixedly connected with light filling lamp on the second equipment pole, the light filling lamp aligns the setting from top to bottom with the camera. When the position of the camera is adjusted, the light supplementing lamp is always positioned at the position aligned with the camera for synchronous adjustment, and after the position adjustment of the camera is completed, the position of the light supplementing lamp is also adjusted, so that the position adjustment step of the light supplementing lamp is omitted. The utility model has the effect that promotes the whole speed of adjusting of camera and light filling lamp position and then improves the visual detection efficiency of sensor.
Description
Technical Field
The application relates to the field of sensor visual detection technical equipment, in particular to a sensor assembly line visual detection mechanism.
Background
The speed sensor of the automobile is a pipe fitting part which can safely and stably run, the production of the speed sensor at present has realized high automation, and the speed sensor relates to the manufacture and the assembly of chips, plastic terminals, magnets and the like.
After the chip and the magnet are mounted on the plastic terminal, the terminal needs to be visually detected, the annular light supplementing lamp is adopted to align the irradiation terminal, and a camera which is aligned with the light supplementing lamp is used for photographing and detecting, so that unqualified products are sorted out.
Aiming at the related technology, in order to adapt to various vehicles, the configuration and the size of each model of vehicle speed sensor are different, the positions of the cameras are required to be adjusted according to the different models of vehicle speed sensors, the light supplementing lamp is also adjusted to the position aligned with the cameras, the adjustment process is complicated, and the visual detection efficiency of the sensor is affected.
Disclosure of Invention
In order to improve the position adjustment speed of camera and light filling lamp, improve the visual detection efficiency of sensor, this application provides a sensor assembly line visual detection mechanism.
The application provides a sensor assembly line vision detection mechanism adopts following technical scheme:
the utility model provides a sensor assembly line vision detection mechanism, includes the base, is equipped with the positioning seat that is used for fixed sensor terminal on the base, the vertical installation pole that sets up of fixedly connected with on the base, vertical sliding connection has first installation piece and second installation piece on the installation pole, first installation piece is located second installation piece top, first installation piece horizontal sliding connection has first equipment pole, horizontal sliding connection has second equipment pole on the second installation piece, first equipment pole aligns from top to bottom and the level sets up with the second equipment pole, be connected through the connecting rod between first equipment pole and the second equipment pole, fixedly connected with is used for detecting the camera of sensor terminal on the first equipment pole, fixedly connected with is used for the annular light filling lamp of sensor terminal light filling on the first equipment pole, light filling lamp aligns the setting from top to bottom with the camera.
Through adopting above-mentioned technical scheme, the camera is installed in first equipment pole, and the light filling lamp is installed in the second equipment pole, is connected through the connecting rod between first equipment pole and the second equipment pole, and the light filling lamp is aligned from top to bottom with the camera and is set up. When the position of the camera is adjusted, the light supplementing lamp is always positioned at the position aligned with the camera for synchronous adjustment, and after the position adjustment of the camera is completed, the position of the light supplementing lamp is also completed. The position adjusting step of the light supplementing lamp is omitted, the overall adjusting speed of the camera and the position of the light supplementing lamp is improved, and the visual detection efficiency of the sensor is improved.
Optionally, the base is connected with the carousel that rotates, and the positioning seat is equipped with a plurality of and the positioning seat all sets up on the carousel, and the positioning seat passes the below of camera along with the moving path of carousel.
Through adopting above-mentioned technical scheme, be provided with a plurality of positioning seats, when the sensor terminal of a positioning seat carries out visual detection, can carry out the installation and the dismantlement work of sensor terminal simultaneously on other positioning seats, the visual detection of sensor terminal can carry out with ann tearing open the work simultaneously, helps promoting the visual detection efficiency of sensor.
Optionally, fixedly connected with has the first cylinder of self-locking function on the base, the telescopic shaft of first cylinder is vertical to be set up and with second installation piece 5 fixed connection.
Through adopting above-mentioned technical scheme, drive the slip of second installation piece 5 through first cylinder, and then drive and control camera and the ascending regulation of light filling lamp to first cylinder has self-locking function, after the high adjustment of camera and light filling lamp is accomplished, can play fixed position's effect, prevents that camera and light filling lamp from highly changing.
Optionally, the vertical regulation pole that sets up of fixedly connected with on the base, the last vertical sliding connection who adjusts the pole has the second cylinder of self-locking function, and the telescopic shaft level setting of second cylinder just is connected with second equipment pole fixed.
Through adopting above-mentioned technical scheme, drive the slip of second equipment pole through the second cylinder, and then drive and control camera and light filling lamp are in the regulation of horizontal direction to the second cylinder has self-locking function, after the horizontal position adjustment of camera and light filling lamp is accomplished, can play fixed position's effect, prevents that camera and light filling lamp horizontal position from changing.
Optionally, fixedly connected with light screen box on the second equipment pole, the light screen box sets up under the light filling lamp, has offered the access & exit that is used for the positioning seat business turn over on the light screen box.
By adopting the technical scheme, various lamps can be installed and started in a factory workshop to form stray light, and the light supplementing of the visual detection mechanism is interfered, so that the imaging quality and the detection accuracy are affected. The shading box can block the interference of external stray light on the light of the light supplementing lamp, so that the imaging quality is ensured.
Optionally, the entrance is provided with a window shade made of flexible materials.
Through adopting above-mentioned technical scheme, the window shade can prevent that the parasitic light from getting into the light screen box inside from access & exit under the prerequisite that does not hinder the positioning seat, helps further improving imaging quality and detection accuracy.
Optionally, the connecting rod includes dead lever and movable rod, and the coaxial sliding connection of one end of movable rod is in the dead lever, and a plurality of expansion joints have been seted up along the length direction of dead lever to the lateral wall that the dead lever is close to locating lever one end, and threaded connection has fixed cover.
Through adopting above-mentioned technical scheme, when using the camera of different models or the light filling lamp of different power, the distance between camera and the light filling lamp needs to be adjusted, and the accessible changes the movable rod and stretches into the length in the dead lever and adjust the holistic length of connecting rod and lock the length of connecting rod through fixed cover, and then realizes the regulation of the distance between camera and the light filling lamp.
Optionally, the mounting rod top is equipped with the stopper that is used for preventing that first installation piece from deviating from the mounting rod.
Through adopting above-mentioned technical scheme, the stopper can prevent that first equipment piece from deviating from the installation pole, and then helps improving the stability of equipment operation.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the camera is installed in first equipment pole, and the light filling lamp is installed in the second equipment pole, is connected through the connecting rod between first equipment pole and the second equipment pole, and the light filling lamp is aligned from top to bottom with the camera and is set up. When the position of the camera is adjusted, the light supplementing lamp is always positioned at the position aligned with the camera for synchronous adjustment, and after the position adjustment of the camera is completed, the position of the light supplementing lamp is also adjusted, so that the position adjustment step of the light supplementing lamp is omitted, the integral adjustment speed of the camera and the position of the light supplementing lamp is improved, and the visual detection efficiency of the sensor is improved;
2. the factory workshop can be provided with various lamps which can be started to form stray light, and the light supplementing of the visual detection mechanism is interfered to influence the imaging quality and the detection accuracy. The shading box can block the interference of external stray light on the light of the light supplementing lamp, so that the imaging quality is ensured.
Drawings
Fig. 1 is a schematic overall structure of an embodiment of the present application.
Fig. 2 is a schematic structural view for showing a light shielding box in the embodiment of the present application.
Fig. 3 is an exploded schematic view for showing a connecting rod in the embodiment of the present application.
Reference numerals illustrate: 1. a base; 2. a turntable; 21. a positioning seat; 3. a mounting rod; 31. a limiting block; 4. a first mounting block; 41. a first device lever; 42. a camera; 5. a second mounting block; 51. a second device lever; 52. a light supplementing lamp; 6. a connecting rod; 61. a fixed rod; 611. an expansion joint; 62. a movable rod; 63. a fixed sleeve; 7. a first cylinder; 8. an adjusting rod; 81. a second cylinder; 9. a light shielding box; 91. an access opening; 92. a window shade.
Detailed Description
The present application is described in further detail below with reference to the accompanying drawings.
The embodiment of the application discloses a sensor assembly line vision detection mechanism.
Referring to fig. 1 and 2, a sensor assembly line vision detection mechanism comprises a base 1, wherein a positioning seat 21 is installed on the base 1, and the positioning seat 21 is used for adapting and fixing a sensor terminal. Fixedly connected with installation pole 3 on the base 1, the vertical setting of installation pole 3 and the vertical sliding connection have first installation piece 4 and second installation piece 5 on the installation pole 3, and first installation piece 4 slides in the top of second installation piece 5. The first installation block 4 and the second installation block 5 are respectively and horizontally connected with a first equipment rod 41 and a second equipment rod 51 in a sliding manner, the first equipment rod 41 and the second equipment rod 51 are horizontally arranged and vertically aligned, and the first equipment rod 41 and the second equipment rod 51 are connected into a whole through a connecting rod 6. The camera 42 is installed on the first equipment pole 41 for whether detect the sensor terminal qualified, install light filling lamp 52 on the first equipment pole 41, light filling lamp 52 is the annular, is used for the light filling of sensor terminal, and light filling lamp 52 and camera 42 are aligned from top to bottom and are set up. When the position of the camera 42 is adjusted, the light supplementing lamp 52 is always positioned at the position aligned with the camera 42 and synchronously adjusted, and after the position adjustment of the camera 42 is completed, the position of the light supplementing lamp 52 is also simultaneously adjusted, so that the independent position adjustment step of the light supplementing lamp 52 is omitted, the integral adjustment speed of the positions of the camera 42 and the light supplementing lamp 52 is improved, and the visual detection efficiency of the sensor is improved.
Referring to fig. 1 and 2, a turntable 2 is rotatably connected to a base 1, a plurality of positioning seats 21 are provided and the positioning seats 21 are all mounted on the turntable 2, the positioning seats 21 move along with the rotation of the turntable 2, and the positioning seats 21 sequentially pass under a camera 42 along with the moving path of the turntable 2. When the sensor terminal of one positioning seat 21 performs visual detection, other positioning seats 21 can simultaneously perform mounting or dismounting work of the sensor terminal, visual detection and mounting and dismounting work of the sensor terminal can be simultaneously performed, the detection work is not required to be stopped when the sensor terminal is mounted and dismounted, and the visual detection efficiency of the sensor is improved.
Referring to fig. 1 and 2, a first cylinder 7 is mounted on a base 1, the first cylinder 7 has a self-locking function, and a telescopic shaft of the first cylinder 7 is vertically arranged and fixedly connected with a second mounting block. The first cylinder 7 can drive the sliding of the second mounting block 5, thereby driving and controlling the positional adjustment of the camera 42 and the light supplement lamp 52 in the vertical direction. The first cylinder 7 has a self-locking function, and after the height adjustment of the camera 42 and the light supplementing lamp 52 is completed, the positions of the camera 42 and the light supplementing lamp 52 in the vertical direction can be locked, so that the heights of the camera 42 and the light supplementing lamp 52 are prevented from being changed.
Referring to fig. 1 and 2, an adjusting rod 8 is provided on a base 1, the adjusting rod 8 is vertically provided and a second cylinder 81 is vertically slidably connected to the adjusting rod 8, and a telescopic shaft of the second cylinder 81 is horizontally provided and fixedly connected to a second equipment rod 51. The second air cylinder 81 can drive the sliding of the second apparatus lever 51, thereby driving and controlling the positional adjustment of the camera 42 and the light supplement lamp 52 in the horizontal direction. The second air cylinder 81 also has a self-locking function, and can lock the horizontal positions of the camera 42 and the light compensating lamp 52 after the horizontal positions of the camera 42 and the light compensating lamp 52 are adjusted, thereby preventing the horizontal positions of the camera 42 and the light compensating lamp 52 from being changed.
Referring to fig. 1 and 2, a factory workshop may install various lamps that may be turned on to form stray light, interfere with light supplement of a visual detection mechanism, and affect imaging quality and detection accuracy. Install light-proof box 9 on the second equipment pole 51, light-proof box 9 sets up under light filling lamp 52, has offered the access & exit 91 that is used for positioning seat 21 business turn over on the light-proof box 9, can block the interference of external parasitic light to light filling lamp 52 light when detecting, guarantees imaging quality.
Referring to fig. 1 and 2, a window shade 92 is arranged at the entrance 91, the window shade 92 is made of flexible material, the window shade 92 does not obstruct the positioning seat 21 from entering and exiting the light shielding box 9 from the entrance 91, and meanwhile, stray light can be prevented from entering the light shielding box 9 from the entrance 91, so that the light shielding quality of the light shielding box 9 is improved, and the imaging quality and the detection accuracy are further improved.
Referring to fig. 1 and 3, when using cameras 42 of different models or light compensating lamps 52 of different powers, the distance between the cameras 42 and the light compensating lamps 52 needs to be adjusted. The connecting rod 6 comprises a fixed rod 61 and a movable rod 62, one end of the movable rod 62 is coaxially and slidably connected in the fixed rod 61, a plurality of expansion joints 611 are formed in the side wall of one end of the fixed rod 61, which is close to the positioning rod, along the length direction of the fixed rod 61, and a fixed sleeve 63 is connected with the side wall in a threaded manner. The whole length of the connecting rod 6 can be adjusted by changing the length of the movable rod 62 extending into the fixed rod 61 and the length of the connecting rod 6 can be locked by the fixed sleeve 63, so that the distance between the camera 42 and the light supplementing lamp 52 can be adjusted.
Referring to fig. 1 and 2, a stopper 31 is provided at the top of the installation rod 3, and the stopper 31 can prevent the first equipment block from being separated from the installation rod 3, thereby helping to improve the stability of the operation of the equipment.
The implementation principle of the sensor assembly line visual detection mechanism provided by the embodiment of the application is as follows: the camera 42 is installed in first equipment pole 41, and light filling lamp 52 is installed in second equipment pole 51, is connected through connecting rod 6 between first equipment pole 41 and the second equipment pole 51, and light filling lamp 52 and camera 42 vertically align the setting. In adjusting the position of the camera 42, the position adjustment of the camera 42 in the vertical direction can be driven and controlled by the first cylinder 7, and the position adjustment of the camera 42 in the horizontal direction can be driven and controlled by the second cylinder 81. The light supplementing lamp 52 is always positioned in the position aligned with the camera 42 and synchronously adjusted, and after the position adjustment of the camera 42 is completed, the position of the light supplementing lamp 52 is also completed. The independent position adjustment step of the light supplementing lamp 52 is omitted, the overall adjustment speed of the positions of the camera 42 and the light supplementing lamp 52 is improved, and the visual detection efficiency of the sensor is improved.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (8)
1. The utility model provides a sensor assembly line vision detection mechanism, includes base (1), is equipped with on base (1) and is used for fixed sensor terminal's positioning seat (21), its characterized in that: the utility model discloses a camera, including base (1), installation pole (3) of vertical setting is connected with on installation pole (3), vertical sliding connection has first installation piece (4) and second installation piece (5), first installation piece (4) are located second installation piece (5) top, first installation piece (4) horizontal sliding connection has first equipment pole (41), horizontal sliding connection has second equipment pole (51) on second installation piece (5), first equipment pole (41) are aligned from top to bottom and the level setting with second equipment pole (51), be connected through connecting rod (6) between first equipment pole (41) and the second equipment pole (51), fixedly connected with is used for detecting camera (42) of sensor terminal on first equipment pole (41), fixedly connected with is used for annular light filling lamp (52) for sensor terminal light filling on second equipment pole (51), light filling lamp (52) are aligned from top to bottom with camera (42) and are set up.
2. The sensor pipeline visual inspection mechanism of claim 1, wherein: the base (1) is rotationally connected with the turntable (2), the positioning seats (21) are provided with a plurality of positioning seats (21) which are arranged on the turntable (2), and the positioning seats (21) pass through the lower part of the camera (42) along the moving path of the turntable (2).
3. The sensor pipeline visual inspection mechanism of claim 1, wherein: the base (1) is fixedly connected with a first air cylinder (7) with a self-locking function, and a telescopic shaft of the first air cylinder (7) is vertically arranged and fixedly connected with a second installation block (5).
4. The sensor pipeline visual inspection mechanism of claim 1, wherein: the base (1) is fixedly connected with a vertically arranged adjusting rod (8), a second air cylinder (81) with a self-locking function is vertically and slidably connected onto the adjusting rod (8), and a telescopic shaft of the second air cylinder (81) is horizontally arranged and fixedly connected with a second equipment rod (51).
5. The sensor pipeline visual inspection mechanism of claim 1, wherein: the second equipment rod (51) is fixedly connected with a shading box (9), the shading box (9) is arranged under the light supplementing lamp (52), and an inlet and outlet (91) for the positioning seat (21) to enter and exit is formed in the shading box (9).
6. The sensor pipeline visual inspection mechanism of claim 5, wherein: a window shade (92) made of flexible materials is arranged at the entrance (91).
7. The sensor pipeline visual inspection mechanism of claim 1, wherein: the connecting rod (6) comprises a fixed rod (61) and a movable rod (62), one end of the movable rod (62) is coaxially and slidably connected in the fixed rod (61), a plurality of expansion joints (611) are formed in the side wall, close to one end of the positioning rod, of the fixed rod (61) along the length direction of the fixed rod (61), and the expansion joints are in threaded connection with a fixed sleeve (63).
8. The sensor pipeline visual inspection mechanism of claim 1, wherein: the top of the mounting rod (3) is provided with a limiting block (31) for preventing the first mounting block (4) from falling out of the mounting rod (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321895446.6U CN220234824U (en) | 2023-07-19 | 2023-07-19 | Sensor assembly line vision detection mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321895446.6U CN220234824U (en) | 2023-07-19 | 2023-07-19 | Sensor assembly line vision detection mechanism |
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| CN220234824U true CN220234824U (en) | 2023-12-22 |
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| CN202321895446.6U Active CN220234824U (en) | 2023-07-19 | 2023-07-19 | Sensor assembly line vision detection mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117589688A (en) * | 2024-01-18 | 2024-02-23 | 湖北省高创公路工程咨询监理有限公司 | Bridge expansion joint steel structure detection device and method thereof |
-
2023
- 2023-07-19 CN CN202321895446.6U patent/CN220234824U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117589688A (en) * | 2024-01-18 | 2024-02-23 | 湖北省高创公路工程咨询监理有限公司 | Bridge expansion joint steel structure detection device and method thereof |
| CN117589688B (en) * | 2024-01-18 | 2024-04-09 | 湖北省高创公路工程咨询监理有限公司 | Bridge expansion joint steel structure detection device and method thereof |
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