CN220207600U - Quick detection device of aluminium foil surface cleanliness - Google Patents
Quick detection device of aluminium foil surface cleanliness Download PDFInfo
- Publication number
- CN220207600U CN220207600U CN202322114076.4U CN202322114076U CN220207600U CN 220207600 U CN220207600 U CN 220207600U CN 202322114076 U CN202322114076 U CN 202322114076U CN 220207600 U CN220207600 U CN 220207600U
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- cleanliness
- aluminum foil
- detection
- support
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- 238000001514 detection method Methods 0.000 title claims abstract description 70
- 230000003749 cleanliness Effects 0.000 title claims abstract description 52
- 239000005030 aluminium foil Substances 0.000 title claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 68
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 67
- 239000011888 foil Substances 0.000 claims abstract description 66
- 239000000523 sample Substances 0.000 claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000012031 short term test Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
The utility model discloses a device for rapidly detecting the cleanliness of the surface of an aluminum foil, which belongs to the technical field of aluminum foils and comprises a support frame, wherein two sides above the support frame are respectively connected with a support A and a support B through sliding rails in a sliding manner, and a detection mechanism capable of detecting the cleanliness of the aluminum foil on two sides is arranged above the support frame. According to the utility model, the detection mechanism is used for driving the supporting plate and the detection probe to be close to the aluminum foil by the servo electric cylinder until the detection probe is contacted with the surface of the aluminum foil, the detection probe detects the cleanliness of the surface of the aluminum foil, and the detection result is transmitted to the display screen on the surface of the SITA cleanliness meter for display, after a worker records display data of the display screen, the servo electric cylinder contracts to drive the detection probe to be far away from the aluminum foil, and the servo motor continues to work, so that one aluminum foil coil at least needs to randomly select three detection points for detection, and the worker determines the cleanliness of the aluminum foil according to the data recorded by the SITA cleanliness meter, so that the detection result is more accurate.
Description
Technical Field
The utility model belongs to the technical field of aluminum foils, and particularly relates to a device for rapidly detecting the cleanliness of the surface of an aluminum foil.
Background
The aluminum foil is a thermoprinting material directly rolled into a sheet by using metal aluminum, and the requirement on the cleanliness of the aluminum foil is higher, so that the plot property of the surface of the aluminum foil is required to be detected on an aluminum foil production line, unqualified aluminum foil at a screening position is timely screened, and in order to improve the detection efficiency, the quick detection device for the cleanliness of the surface of the aluminum foil is provided.
According to the search, the application number is CN202020805754.5, and the quick detection device for the surface cleanliness of the aluminum foil comprises a turntable, a base, a sliding platform and a fixed platform, wherein the fixed platform is slidably connected to the upper surface of the base, the quick detection device has high detection precision, is quick and efficient, the detection distance can be selectively connected with a hinge hole through a connecting rod to control, the reciprocating times can be counted through the number of turns of the turntable, the detection pressure can be accurately controlled through changing the fixed platforms with different qualities, the evaluation level of the aluminum powder quantity on the surface can be quickly and accurately carried out, and meanwhile, the lubrication of oil products and the operation effect of technological parameters can be effectively monitored; suitable for aluminium plate, band and foil with arbitrary alloy composition
But it is found through research that: the device can detect the cleanliness on an aluminium foil surface once only, and detection efficiency is lower, and is not high enough efficient, and the device does not have the structure of rolling to the aluminium foil after detecting simultaneously, needs follow-up staff to carry out rolling to the aluminium foil after detecting and handles, has increased staff's intensity of labour, and the device judges the cleanliness on aluminium foil surface through the visual inspection method simultaneously, and detection accuracy is not high enough, consequently provides a novel device and solves this problem.
Disclosure of Invention
The utility model aims at: in order to solve the problems of low detection efficiency and insufficient accuracy, the quick detection device for the surface cleanliness of the aluminum foil is provided.
The technical scheme adopted by the utility model is as follows: the device comprises a support frame, wherein two sides above the support frame are respectively connected with a support A and a support B in a sliding manner through slide rails;
and a detection mechanism capable of carrying out double-sided detection on the cleanliness of the aluminum foil is arranged above the support frame.
The detection mechanism comprises a transverse frame, a servo electric cylinder, a supporting plate, SITA cleanliness meters and detection probes, wherein the transverse frame is fixedly installed in the middle of the upper portion of the supporting frame, the SITA cleanliness meters are symmetrically and fixedly installed above the transverse frame and below the supporting frame, the detection probes are matched with the SITA cleanliness meters, the servo electric cylinder is symmetrically installed above the supporting frame and below the transverse frame, the supporting plate is fixedly installed at the tail end of the servo electric cylinder, the detection probes are fixedly installed on one side, the number of the SITA cleanliness meters is eight, two SITA cleanliness meters are one group, and the number of SITA cleanliness meters is four.
The support A and the support B are two in number, the servo motor is installed on one side of the support A and one side of the support B, the connecting plate is connected to the other side of the support A and the other side of the support B in a rotating mode, the connecting plate is connected with an output shaft of the servo motor through a coupling, a connecting shaft is fixedly installed at the center of the other side of the connecting plate, elastic connection of the tail ends of the connecting shaft is provided with elastic pieces, a sleeve and a limiting plate are connected to the outside of the connecting shaft in a nested mode, a through hole matched with the connecting shaft is formed in the middle of the limiting plate, bumps are symmetrically and fixedly installed on one side of the sleeve, grooves matched with the bumps are formed in the other side of the sleeve and the other side of the connecting plate in an embedded mode, elastic rubber bands are arranged on the surface of the sleeve, and four sleeves are arranged on the outside of the connecting shaft.
In summary, due to the adoption of the technical scheme, the beneficial effects of the utility model are as follows:
1. according to the utility model, the detection mechanism is used for driving the supporting plate and the detection probe to be close to the aluminum foil by the servo electric cylinder until the detection probe is in contact with the surface of the aluminum foil, the detection probe detects the cleanliness of the surface of the aluminum foil, and the detection result is transmitted to the display screen on the surface of the SITA cleanliness meter for display.
2. According to the utility model, the cleaning performance of the four aluminum foil rolls can be detected through the detection mechanism, the upper surface and the lower surface of the aluminum foil can be detected simultaneously, the detection efficiency is higher, and the work is more efficient.
3. According to the utility model, the servo motor on the side of the bracket A and the servo motor on the side of the bracket B work simultaneously, the connecting shaft and the sleeve are driven to rotate, the aluminum foil on the side of the bracket A is unreeled, and the redundant aluminum foil is wound outside the sleeve on the side of the bracket B, so that subsequent workers are not required to wind the aluminum foil, the labor intensity of the workers is reduced, and the two brackets A and the two brackets B work alternately, so that the continuity of work is higher.
Drawings
FIG. 1 is a schematic diagram of the overall three-dimensional structure of the present utility model;
FIG. 2 is a schematic diagram of the overall side cross-sectional structure of the present utility model;
FIG. 3 is a schematic and schematic view of a partial three-dimensional explosion structure of the connecting shaft and the sleeve in the utility model;
FIG. 4 is a schematic illustration of a partial cross-sectional elevation view of the present utility model;
fig. 5 is a schematic diagram of the enlarged structure at a of fig. 4 in the present utility model.
The marks in the figure: 1. a support frame; 101. a cross frame; 1011. a servo electric cylinder; 1012. a support plate; 102. a bracket A; 1021. a servo motor; 1022. a connecting plate; 1023. a connecting shaft; 1024. a spring plate; 1025. a limiting plate; 103. a sleeve; 104. a bracket B; 2. SITA cleanliness instrument; 201. and detecting the probe.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the utility model, the following components are added:
referring to fig. 1-5, a device for rapidly detecting the cleanliness of the surface of an aluminum foil comprises a support frame 1, wherein two sides above the support frame 1 are respectively connected with a support A102 and a support B104 in a sliding manner through sliding rails;
a detection mechanism capable of carrying out double-sided detection on the cleanliness of the aluminum foil is arranged above the support frame 1.
Referring to fig. 1, 2, 3, 4 and 5, in this embodiment, the number of the bracket a102 and the number of the bracket B104 are two, the servo motor 1021 is installed on one side of the bracket a102 and one side of the bracket B104, the other sides of the bracket a102 and the bracket B104 are both rotationally connected with the connecting plate 1022, the connecting plate 1022 is connected with an output shaft of the servo motor 1021 through a coupling, a connecting shaft 1023 is fixedly installed at the center of the other side of the connecting plate 1022, the tail end of the connecting shaft 1023 is symmetrically and elastically connected with a spring 1024, a sleeve 103 and a limiting plate 1025 are nested and slidingly connected outside the connecting shaft 1023, a through hole matched with the connecting shaft 1023 is arranged in the middle of the limiting plate 1025, bumps are symmetrically and fixedly installed on one side of the sleeve 103 and one side of the limiting plate 1025, grooves matched with the bumps are embedded on the other side of the sleeve 103 and the other side of the connecting plate 1022, elastic rubber belts are arranged on the surface of the sleeve 103, and four sleeves 103 are arranged outside the connecting shaft 1023;
the method comprises the steps that a worker respectively sleeves a sleeve 103 wound with aluminum foil on a connecting shaft 1023 on one side of two brackets A102, a lug on one side of a first sleeve 103 is clamped into a groove on one side of a corresponding connecting plate 1022, then a lug on one side of the other sleeve 103 is clamped into a groove on the other side of the first sleeve 103, the sleeves are reciprocally connected end to end in sequence to penetrate through the outside of the connecting shaft 1023, a limiting plate 1025 is sleeved at the tail end of the connecting shaft 1023, a lug on one side of the limiting plate 1025 is clamped into a groove on one side of the last sleeve 103, a spring 1024 at the tail end of the connecting shaft 1023 ejects out to limit and fix the limiting plate 1025, so that the sleeve 103 is nested and fixed outside the connecting shaft 1023 on one side of the bracket B104, the sleeve 103 without aluminum foil is sleeved on the connecting shaft 1023, and limited and fixed through the limiting plate 1025;
then, the worker slides a bracket a102 and a bracket B104 to the middle position of the support frame 1 respectively, and fixes the bracket a102 and the bracket B104 by fixing bolts, the worker assists in pulling the aluminum foil starting end outside the sleeve 103 on the side of the bracket a102 to the corresponding sleeve 103 outside the bracket B104, and passes the aluminum foil starting end through an elastic rubber belt, the elastic rubber belt fixes the aluminum foil starting end, then the servo motor 1021 on the side of the bracket a102 and the servo motor 1021 on the side of the bracket B104 work simultaneously, the connecting shaft 1023 and the sleeve 103 are driven to rotate, the aluminum foil roll on the side of the bracket a102 is unreeled, and the redundant aluminum foil is wound outside the sleeve 103 on the side of the bracket B104.
Referring to fig. 1 and 2, in this embodiment, the detection mechanism includes a transverse frame 101, a servo electric cylinder 1011, a support plate 1012, a SITA cleanliness meter 2 and a detection probe 201, wherein the transverse frame 101 is fixedly installed in the middle of the upper part of the support frame 1, the SITA cleanliness meter 2 is symmetrically and fixedly installed above the transverse frame 101 and below the support frame 1, the detection probe 201 is matched with the SITA cleanliness meter 2, the servo electric cylinder 1011 is symmetrically installed above the support frame 1 and below the transverse frame 101, the support plate 1012 is fixedly installed at the end of the servo electric cylinder 1011, the detection probe 201 is fixedly installed on one side, the number of the SITA cleanliness meters 2 is eight, and two are a group, and four groups are all provided;
after a period of time, the servo motor 1021 stops working, the servo cylinder 1011 stretches to drive the supporting plate 1012 and the detection probe 201 to be close to the aluminum foil until the detection probe 201 contacts with the surface of the aluminum foil, the detection probe 201 detects the cleanliness of the surface of the aluminum foil, and the detection result is transmitted to a display screen on the surface of the SITA cleanliness meter 2 for display, after a worker records display screen display data, the servo cylinder 1011 contracts to drive the detection probe 201 to be far away from the aluminum foil, the servo motor 1021 continues working, so that one aluminum foil coil at least needs to randomly select three detection points for detection, the worker can check the cleanliness of the aluminum foil according to the data recorded by the SITA cleanliness meter 2, and the working efficiency is high;
after the aluminum foil outside the sleeve 103 at one side of the support A102 is fully wound on the sleeve 103 at one side of the support B104, a worker removes the fixing bolt, slides the support A102 and the support B104 in the middle of the support frame 1 to one side, slides the other support A102 and the support B104 to the middle position of the support frame 1 and is fixed by the fixing bolt, and continues to perform the above work to detect the cleanliness of the aluminum foil;
the worker pushes the elastic piece 1024 at the end of the connecting shaft 1023 corresponding to the bracket a102 and the bracket B104 slid to one side, so that the corresponding limiting plate 1025 is smoothly separated from the connecting shaft 1023, and then sequentially removes the sleeve 103 outside the connecting shaft 1023 to replace the new sleeve 103.
Referring to fig. 1, 2, 3 and 4, in the present embodiment, the servo cylinder 1011, the servo motor 1021 and the SITA cleanliness apparatus 2 are all electrically connected with an external power supply through a control panel.
Working principle: firstly, a worker respectively sleeves the sleeve 103 wound with aluminum foil on the connecting shafts 1023 at one side of the two brackets A102, the lug at one side of the first sleeve 103 is clamped into the groove at one side of the corresponding connecting plate 1022, then the lug at one side of the other sleeve 103 is clamped into the groove at the other side of the first sleeve 103, the sleeves 103 are connected end to end in sequence and pass through the outside of the connecting shafts 1023 in a reciprocating way, then the limiting plate 1025 is sleeved at the tail end of the connecting shafts 1023, the lug at one side of the limiting plate 1025 is clamped into the groove at one side of the last sleeve 103, the elastic sheet 1024 at the tail end of the connecting shafts 1023 ejects the limiting plate 1025 to fix the limiting plate in a limiting way, so as to realize the sleeve 103 is sleeved outside the connecting shafts 1023 at one side of the brackets B104, the sleeve 103 without the aluminum foil winding is sleeved on the connecting shafts 1023, and is fixed in a limiting way through the limiting plate 1025, then the worker slides a bracket A102 and a bracket B104 to the middle position of the supporting frame 1 respectively, the bracket A102 and the bracket B104 are fixed through the fixing bolts, the worker assists to pull the aluminum foil starting end outside the sleeve 103 at one side of the bracket A102 to the corresponding sleeve 103 outside the bracket B104, the aluminum foil starting end penetrates through the elastic rubber belt, the elastic rubber belt fixes the aluminum foil starting end, then the servo motor 1021 at one side of the bracket A102 and the servo motor 1021 at one side of the bracket B104 work simultaneously to drive the connecting shaft 1023 and the sleeve 103 to rotate, the aluminum foil roll at one side of the bracket A102 is unreeled, the redundant aluminum foil is wound outside the sleeve 103 at one side of the bracket B104, after a period of time, the servo motor 1021 stops working, the servo motor 1011 stretches to drive the supporting plate 1012 and the detection probe 201 to be close to the aluminum foil until the detection probe 201 contacts with the surface of the aluminum foil, the detection probe 201 detects the cleanliness of the aluminum foil surface, and transmits the detection result to the display screen on the surface of the SITA cleanliness meter 2 for display, after a worker records display screen display data, the servo electric cylinder 1011 is contracted to drive the detection probe 201 to be far away from the aluminum foil, the servo motor 1021 continues to work, so that the detection probe 201 at least needs to randomly select three detection points for detection, the worker can check the cleanliness of the aluminum foil according to the data recorded by the SITA cleanliness meter 2 once, the working efficiency is high, until the aluminum foil outside the sleeve 103 on one side of the support A102 is fully wound on the sleeve 103 on one side of the support B104, the worker removes the fixing bolt, slides the support A102 and the support B104 in the middle of the support 1 to one side, slides the other support A102 and the support B104 to the middle position of the support 1 through the fixing bolt, continues to perform the above work, finally, the worker presses the support A102 and the support B104 which are slid to one side, the cleanliness of the corresponding connection shaft 1023 is determined by 1024, the corresponding limit plate 1025 is smoothly separated from the connection shaft 1023, and then the sleeve 103 is replaced by the elastic piece 1023 in sequence.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (7)
1. The utility model provides an aluminium foil surface cleaning nature short-term test device, includes support frame (1), its characterized in that: two sides above the support frame (1) are respectively connected with a support A (102) and a support B (104) in a sliding way through sliding rails;
a detection mechanism capable of carrying out double-sided detection on the cleanliness of the aluminum foil is arranged above the support frame (1);
the detection mechanism comprises a transverse frame (101), a servo electric cylinder (1011), a supporting plate (1012), an SITA cleanliness instrument (2) and a detection probe (201);
the intelligent detection device is characterized in that a transverse frame (101) is fixedly arranged in the middle of the upper portion of the supporting frame (1), SITA cleanliness meters (2) are symmetrically and fixedly arranged above the transverse frame (101) and below the supporting frame (1), detection probes (201) are matched with the SITA cleanliness meters (2), servo electric cylinders (1011) are symmetrically and uniformly arranged above the supporting frame (1) and below the transverse frame (101), supporting plates (1012) are fixedly arranged at the tail ends of the servo electric cylinders (1011), and the detection probes (201) are fixedly arranged on one side.
2. A rapid detection apparatus for cleaning of aluminum foil surface as claimed in claim 1, wherein: the number of SITA cleanliness meters (2) is eight, two SITA cleanliness meters are in one group, and four SITA cleanliness meters are in total.
3. A rapid detection apparatus for cleaning of aluminum foil surface as claimed in claim 1, wherein: the number of the brackets A (102) and the number of the brackets B (104) are two.
4. A rapid detection apparatus for cleaning of aluminum foil surface as claimed in claim 1, wherein: the servo motor (1021) is installed on one side of each of the support A (102) and the support B (104), the connecting plate (1022) is connected to the other side of each of the support A (102) and the support B (104) in a rotating mode, and the connecting plate (1022) is connected with an output shaft of the servo motor (1021) through a coupler.
5. The rapid aluminum foil surface cleanliness detection device according to claim 4, wherein: a connecting shaft (1023) is fixedly arranged at the center of the other side of the connecting plate (1022), and elastic sheets (1024) are symmetrically and elastically connected to the tail ends of the connecting shaft (1023).
6. The rapid aluminum foil surface cleanliness detection device according to claim 5, wherein: the connecting shaft (1023) is externally nested and slidably connected with the sleeve (103) and the limiting plate (1025), the middle part of the limiting plate (1025) is provided with a through hole which is matched with the connecting shaft (1023), one side of the sleeve (103) and one side of the limiting plate (1025) are symmetrically and fixedly provided with the convex blocks, the other side of the sleeve (103) and the other side of the connecting plate (1022) are respectively embedded into the grooves which are matched with the convex blocks, and the surface of the sleeve (103) is provided with elastic rubber belts.
7. The rapid aluminum foil surface cleanliness detection device according to claim 5, wherein: four sleeves (103) are arranged outside one connecting shaft (1023).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322114076.4U CN220207600U (en) | 2023-08-08 | 2023-08-08 | Quick detection device of aluminium foil surface cleanliness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322114076.4U CN220207600U (en) | 2023-08-08 | 2023-08-08 | Quick detection device of aluminium foil surface cleanliness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220207600U true CN220207600U (en) | 2023-12-19 |
Family
ID=89141275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322114076.4U Active CN220207600U (en) | 2023-08-08 | 2023-08-08 | Quick detection device of aluminium foil surface cleanliness |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220207600U (en) |
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2023
- 2023-08-08 CN CN202322114076.4U patent/CN220207600U/en active Active
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