CN220207451U - Online check out test set - Google Patents
Online check out test set Download PDFInfo
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- CN220207451U CN220207451U CN202321337731.6U CN202321337731U CN220207451U CN 220207451 U CN220207451 U CN 220207451U CN 202321337731 U CN202321337731 U CN 202321337731U CN 220207451 U CN220207451 U CN 220207451U
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- Prior art keywords
- runner
- climbing
- flow channel
- assembly
- main line
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- 230000009194 climbing Effects 0.000 claims abstract description 68
- 238000001514 detection method Methods 0.000 claims abstract description 38
- 230000000007 visual effect Effects 0.000 claims abstract description 10
- 238000007689 inspection Methods 0.000 claims description 18
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000011179 visual inspection Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000009434 installation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010606 normalization Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- Control Of Conveyors (AREA)
Abstract
The utility model discloses an online detection device, comprising: the device comprises a main line flow channel, a visual detection device and an externally-hung flow channel assembly, wherein the externally-hung flow channel assembly is movably arranged on the main line flow channel below the visual detection device so as to detect products under the condition that the operation of the main line flow channel and the products on the main line flow channel is not affected. Through the mode, the online detection equipment disclosed by the utility model breaks away products from the main line flow channel through the climbing flow channel externally hung on the main line flow channel, so that one or more products are suspended and photographed and measured under the condition that the main line flow channel is not affected, the working efficiency and the productivity of the whole production line are improved, the detection accuracy and stability are ensured, the online detection equipment is applicable to most conveyor line bodies, and has the advantages of strong universality, simplicity in installation and low cost.
Description
Technical Field
The utility model relates to the technical field of automatic equipment, in particular to online detection equipment.
Background
In the traditional runner production and processing process, if products need to be detected, the following two detection modes are mainly adopted:
1. the on-line detection mode comprises the following steps: the on-line detection equipment can carry out photographing detection only after stopping the main line flow passage, so that the operation of the main line flow passage and other sections of processes can be influenced, and CT of the whole process of the product is greatly influenced;
2. off-line detection mode: the product on the flow line is taken out for detection by the mechanical arm, and then is put into the flow line for flow rotation after the completion of the detection, but the speed of the method is relatively low and the cost is high.
Disclosure of Invention
The utility model mainly solves the technical problem of providing the online detection equipment, which has the advantages of high reliability, accurate positioning, compact structure and the like, and has wide market prospect in the application and popularization of the detection equipment.
In order to solve the technical problems, the utility model adopts a technical scheme that:
there is provided an online detection apparatus, comprising: the device comprises a main line flow channel, a visual detection device and an externally-hung flow channel assembly, wherein the externally-hung flow channel assembly is movably arranged on the main line flow channel below the visual detection device,
the external hanging type runner assembly comprises a climbing runner, a runner width adjusting assembly, a rectifying plate, a movable mounting assembly and a feeding guide plate, wherein the climbing runner is movably arranged above the main runner, the runner width adjusting assembly is connected with the climbing runner so as to drive one side or two sides of the climbing runner to horizontally move on the main runner, the distance between the climbing runners is adjusted according to the size of a product, the rectifying plate is movably arranged on the main runner through the movable mounting assembly, the front end of the rectifying plate is connected with the feeding guide plate, and the rear end of the rectifying plate is connected with the climbing runner so that the rectifying plate and the climbing runner keep synchronous translational movement.
In a preferred embodiment of the present utility model, the visual inspection device includes a CCD inspection device and a bracket for mounting the CCD inspection device, and the bracket is disposed on the main line flow channel.
In a preferred embodiment of the present utility model, the flow channel width adjusting assembly includes a width adjusting driving device, a guiding sliding rod, and a sliding rod support, the sliding rod support is disposed at two sides of the main line flow channel, the guiding sliding rod is disposed on the sliding rod support, an outer frame of the climbing flow channel is slidably connected with the guiding sliding rod, and an output part of the width adjusting driving device is connected with the outer frame at one side or two sides of the climbing flow channel to drive the climbing flow channel to translate or move relatively.
In a preferred embodiment of the present utility model, the width adjusting driving device includes a driving motor and a screw assembly, wherein an output end of the driving motor is connected with a screw of the screw assembly to drive the screw to rotate, and a nut on the screw is connected with the outer frame to realize movement of the climbing runner.
In a preferred embodiment of the present utility model, the middle part of the climbing runner is a planar structure for facilitating placement of the product to be detected, and two sides of the climbing runner extend obliquely downward.
In a preferred embodiment of the present utility model, a sensor for detecting whether the product moves to the detection position is provided on the climbing runner.
In a preferred embodiment of the present utility model, the rollers are disposed at two ends of the climbing runner through the connecting shaft, so as to facilitate loading and unloading of the product.
In a preferred embodiment of the present utility model, a main runner located downstream of the climbing runner is provided with a feeding table disposed obliquely.
In a preferred embodiment of the utility model, a normalization guide surface is provided on the inside of the front end of the normalization plate close to the feed guide plate.
In a preferred embodiment of the present utility model, the movable mounting assembly includes a mounting seat, a lifting adjusting guide rod, and a movable connecting rod, the aligning plate is movably connected with the movable connecting rod, the mounting seat is disposed on two sides of the main line runner, the lifting adjusting guide rod is disposed on the mounting seat, and the movable connecting rod is in lifting connection with the lifting adjusting guide rod, so as to adjust the position of the aligning plate.
The beneficial effects of the utility model are as follows: the product is separated from the main line flow channel through the climbing flow channel hung outside the main line flow channel, so that one or more products are suspended and photographed and measured under the condition of not affecting the main line flow channel, the working efficiency and productivity of the whole production line are improved, the accuracy and stability of detection are ensured, and the product conveying line is applicable to most conveying line bodies, strong in universality, simple to install and low in cost.
Drawings
For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
FIG. 1 is a schematic diagram showing the overall structure of an on-line inspection apparatus according to a preferred embodiment of the present utility model;
FIG. 2 is a schematic diagram of an on-line inspection apparatus according to a preferred embodiment of the present utility model;
FIG. 3 is a schematic diagram of an on-line flow channel assembly according to a preferred embodiment of the present utility model.
Description of the embodiments
The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, an embodiment of the present utility model includes:
an on-line inspection apparatus, comprising: the device comprises a main line flow channel 1, a visual detection device 2 and an externally-hung flow channel assembly 3, wherein the externally-hung flow channel assembly is movably arranged on the main line flow channel below the visual detection device so as to detect products under the condition that the operation of the main line flow channel and the products on the main line flow channel is not affected.
Further preferably, the visual inspection device includes a CCD inspection device 21 and a bracket 22 for mounting the CCD inspection device.
The externally hung runner assembly comprises a climbing runner 31, a runner width adjusting assembly 32, a correcting plate 33, a movable mounting assembly 34 and a feeding guide plate 35.
The climbing runner is movably arranged above the main runner, the runner width adjusting component is connected with the climbing runner to drive one side or two sides of the climbing runner to horizontally move on the main runner, so that the distance (width) of the climbing runner can be adjusted in real time according to the size of a product, and the universality of the structure is improved; the guide plate is movably arranged on the main line runner through the movable mounting assembly, so that the position and the angle of a product are adjusted, the accuracy and the efficiency of later detection are improved, the front end of the guide plate is connected with the feeding guide plate, the rear end of the guide plate is connected with the outer frame of the climbing runner, the guide plate can move along with the translation of the climbing runner, and the synchronous adjustment of the distance between the guide plate, the guide plate and the climbing runner is realized.
The climbing runner may adopt a conventional conveyor belt structure and mainly comprises a belt 311 and an outer frame 312 for installing the belt.
Further preferably, the middle part of the climbing runner is a planar structure which is convenient for placing the product to be detected, and two ends of the climbing runner are inclined planes which extend downwards.
Further preferably, a sensor for detecting whether the product moves to a detection position (planar structure) is arranged on the climbing runner.
Further preferably, the runner width adjusting component comprises a width adjusting driving device, a guiding sliding rod 321 and a sliding rod support 322, the sliding rod support is arranged on two sides of the main runner, the guiding sliding rod is arranged on the sliding rod support, an outer frame of the climbing runner is in sliding connection with the guiding sliding rod through a sliding connection mechanism such as a bushing, so that the translational accuracy of the climbing runner is improved, and an output part of the width adjusting driving device is connected with the outer frames on one side or two sides of the climbing runner to drive the climbing runner to translate or move relatively.
Further preferably, the width adjusting driving device includes a driving motor 323 and a screw assembly 324, an output end of the driving motor is connected with a screw of the screw assembly to drive the screw to rotate, and a nut on the screw is connected with the outer frame to realize movement of the climbing runner.
Further preferably, the rollers 36 are disposed on two ends of the climbing runner through connecting shafts, so as to facilitate loading and unloading of the product.
Further preferably, a main line runner positioned at the downstream of the climbing runner is provided with a blanking table 37 which is obliquely arranged, so that the product after detection can be moved onto the main line runner more stably and rapidly along the blanking table, and the product can be placed to be damaged due to direct falling of the product from the climbing runner.
Further preferably, the inner side of the front end of the righting plate close to the feeding guide plate is provided with a righting guide surface 331, so that the righting efficiency and effect are improved, and the product is prevented from being blocked.
Further preferably, the blanking table is arranged on the main line runner through a guide sliding rod and a sliding rod support.
Further preferably, the movable mounting assembly comprises a mounting seat 341, a lifting adjusting guide rod 342, a fixed clamping block 343 and a movable connecting rod 344, the mounting seat is arranged on two sides of the main line runner, the lifting adjusting guide rod is arranged on the mounting seat, one end of the fixed clamping block is clamped on the lifting adjusting guide rod, the movable connecting rod is clamped on the other end of the fixed clamping block, the righting plate is movably connected with the movable connecting rod, and a clamping opening of the fixed clamping block can be adjusted and clamped through conventional technical means such as bolts.
Wherein, can also adopt slip connection mechanism such as slip bush to replace fixed clamp splice to drive movable connecting rod and return to the normal board elevating movement through elevating drive means such as elevating drive motor.
Further preferably, the top of the righting plate is provided with an ear which is movably connected with the movable connecting rod.
The using steps of the online detection device comprise:
1. firstly, installing an externally-hung runner assembly in the method on a main runner, adjusting the width of the externally-hung runner assembly according to the size of a product, and arranging a visual detection device above the top plane of a climbing runner;
2. when the main line runner runs, the product is driven to advance, and the product enters a righting position under the action of the feeding guide plate;
3. the correcting plate is used for correcting and adjusting the product, so that the product can enter the climbing runner at a correct position and angle, and the detection efficiency and quality are improved;
4. the product runs upwards along the climbing runner under the action of the rollers and the belt in the climbing runner;
5. when the photoelectric switch on the climbing runner senses that the product moves to a plane structure at the highest position of the climbing runner, the belt of the climbing runner is suspended, the visual detection device detects the product, and meanwhile, the main runner is not suspended and continues to drive other products to run;
6. after the detection is finished, the belt of the climbing runner is started to drive the product on the planar structure to move downwards until the product returns to the main runner at the downstream of the climbing runner, and meanwhile, the climbing runner continues to drive the next product to be detected to move to the planar structure.
7. Repeating the above operation until all the detection is completed.
Because the flow of the products is at intervals and the flow frequency is not very fast, and the time spent for suspending shooting of the climbing runner (only shooting can be carried out at the moment and NG detection is processed by the controllers of other stations) is very short, the climbing and shooting process only occupies 1-2s in the whole production process of one product, the suspension of the climbing runner can not influence the operation work of the main runner, and the beat and operation of the whole production line and other section processes can not be influenced.
The online detection device has the beneficial effects that:
1. the device is applicable to most conveying line bodies, has strong universality, is simple to install and has low cost;
2. the product is separated from the main line flow channel through the climbing flow channel hung outside the main line flow channel, so that one or more products are suspended and photographed and measured under the condition that the main line flow channel is not affected, the working efficiency and the productivity of the whole production line are improved, and the accuracy and the stability of detection are ensured.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present utility model.
Claims (10)
1. An on-line inspection apparatus, comprising: the device comprises a main line flow channel, a visual detection device and an externally-hung flow channel assembly, wherein the externally-hung flow channel assembly is movably arranged on the main line flow channel below the visual detection device,
the external hanging type runner assembly comprises a climbing runner, a runner width adjusting assembly, a rectifying plate, a movable mounting assembly and a feeding guide plate, wherein the climbing runner is movably arranged above the main runner, the runner width adjusting assembly is connected with the climbing runner so as to drive one side or two sides of the climbing runner to horizontally move on the main runner, the distance between the climbing runners is adjusted according to the size of a product, the rectifying plate is movably arranged on the main runner through the movable mounting assembly, the front end of the rectifying plate is connected with the feeding guide plate, and the rear end of the rectifying plate is connected with the climbing runner so that the rectifying plate and the climbing runner keep synchronous translational movement.
2. An in-line inspection apparatus according to claim 1, wherein the visual inspection device comprises a CCD inspection device and a bracket for mounting the CCD inspection device, the bracket being disposed on the main line flow channel.
3. The on-line detection device according to claim 1, wherein the flow channel width adjusting assembly comprises a width adjusting driving device, a guiding sliding rod and a sliding rod support, the sliding rod support is arranged on two sides of the main flow channel, the guiding sliding rod is arranged on the sliding rod support, an outer frame of the climbing flow channel is in sliding connection with the guiding sliding rod, and an output part of the width adjusting driving device is connected with the outer frame on one side or two sides of the climbing flow channel so as to drive the climbing flow channel to translate or move relatively.
4. An on-line detecting device according to claim 3, wherein the width adjusting driving device comprises a driving motor and a screw rod assembly, an output end of the driving motor is connected with a screw rod of the screw rod assembly to drive the screw rod to rotate, and a nut on the screw rod is connected with the outer frame to realize movement of the climbing runner.
5. The on-line inspection apparatus according to claim 1, wherein the middle part of the climbing flow path is a planar structure for facilitating placement of the product to be inspected, and both sides of the climbing flow path extend obliquely downward.
6. An on-line inspection apparatus according to claim 1, wherein the climbing runner is provided with a sensor for detecting whether the product moves to the inspection position.
7. The on-line inspection apparatus according to claim 1, wherein rollers are disposed at both ends of the climbing flow path through connection shafts so as to facilitate loading and unloading of the product.
8. An on-line inspection apparatus according to claim 1, wherein a main line runner downstream of the climbing runner is provided with a diagonally arranged blanking table.
9. An in-line inspection apparatus according to claim 1, wherein a righting guide surface is provided on the inner side of the front end of the righting plate near the feed guide plate.
10. The on-line inspection apparatus according to claim 1, wherein the movable mounting assembly comprises a mounting seat, a lifting adjusting guide rod and a movable connecting rod, the aligning plate is movably connected with the movable connecting rod, the mounting seat is arranged on two sides of the main line runner, the lifting adjusting guide rod is arranged on the mounting seat, and the movable connecting rod is in lifting connection with the lifting adjusting guide rod to adjust the position of the aligning plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321337731.6U CN220207451U (en) | 2023-05-30 | 2023-05-30 | Online check out test set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321337731.6U CN220207451U (en) | 2023-05-30 | 2023-05-30 | Online check out test set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220207451U true CN220207451U (en) | 2023-12-19 |
Family
ID=89151706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321337731.6U Active CN220207451U (en) | 2023-05-30 | 2023-05-30 | Online check out test set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220207451U (en) |
-
2023
- 2023-05-30 CN CN202321337731.6U patent/CN220207451U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |