CN220199419U - Supporting beam assembly structure and new energy automobile - Google Patents
Supporting beam assembly structure and new energy automobile Download PDFInfo
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- CN220199419U CN220199419U CN202321705616.XU CN202321705616U CN220199419U CN 220199419 U CN220199419 U CN 220199419U CN 202321705616 U CN202321705616 U CN 202321705616U CN 220199419 U CN220199419 U CN 220199419U
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Abstract
The application relates to a supporting beam assembly structure and new energy automobile, supporting beam assembly structure includes first automobile body longeron, second automobile body longeron, first linking bridge, second linking bridge and automobile body crossbeam, and first automobile body longeron and second automobile body longeron all extend and the interval sets up along X axle direction, and the automobile body crossbeam extends along Y axle direction. One end of a vehicle body cross beam is arranged on a first vehicle body longitudinal beam through a first connecting bracket, the orthographic projection of the vehicle body cross beam in an XZ plane is at least partially overlapped with the orthographic projection of the first vehicle body longitudinal beam in the XZ plane, the other end of the vehicle body cross beam is arranged on a second vehicle body longitudinal beam through a second connecting bracket, the orthographic projection of the vehicle body cross beam in the XZ plane is at least partially overlapped with the orthographic projection of the second vehicle body longitudinal beam in the XZ plane, and a three-electric system is arranged on the first vehicle body longitudinal beam and the second vehicle body longitudinal beam through the vehicle body cross beam. The application provides a supporting beam assembly structure and new energy automobile has solved three electric system's mounting structure and has had the weaker problem of side direction holding power.
Description
Technical Field
The application relates to the technical field of vehicle body support frames, in particular to a support beam assembly structure and a new energy automobile.
Background
With the development of science and technology, higher requirements are put on various performances of automobile products. In current automotive designs, three electrical systems (including batteries, motors and electrical controls) are typically mounted and secured directly to the stringers by way of transition brackets. When the car body is stressed along the lateral direction or impacted, the lateral supporting force of the longitudinal beam to the transition bracket is weak, so that the three-electric system is easy to damage.
Disclosure of Invention
Based on this, it is necessary to provide a support beam assembly structure and a new energy automobile, so as to solve the problem that the lateral support force is weak in the existing installation structure of the three-electric system.
The application provides a supporting beam assembly structure includes first automobile body longeron, second automobile body longeron, first linking bridge, second linking bridge and automobile body crossbeam, defines three-dimensional coordinate system including two liang mutually perpendicular's X axle, Y axle and Z axle, and wherein, first automobile body longeron and second automobile body longeron all extend and the interval sets up along X axle direction, and the automobile body crossbeam extends along Y axle direction. One end of a vehicle body cross beam is arranged on a first vehicle body longitudinal beam through a first connecting bracket, the orthographic projection of the vehicle body cross beam in an XZ plane is at least partially overlapped with the orthographic projection of the first vehicle body longitudinal beam in the XZ plane, the other end of the vehicle body cross beam is arranged on a second vehicle body longitudinal beam through a second connecting bracket, the orthographic projection of the vehicle body cross beam in the XZ plane is at least partially overlapped with the orthographic projection of the second vehicle body longitudinal beam in the XZ plane, and a three-electric system is arranged on the first vehicle body longitudinal beam and the second vehicle body longitudinal beam through the vehicle body cross beam.
In one embodiment, the first connection bracket includes a first connection portion and a second connection portion that are fixedly connected, the body cross member is fixedly connected to the first connection portion, and the first body side member is fixedly connected to the second connection portion.
In one embodiment, the body rail is detachably connected to the first connection portion by a fastener.
In one embodiment, the first connecting portion and the second connecting portion are riveted.
In one embodiment, the second connecting portion is riveted to the first body rail.
In one embodiment, the first connecting portion fixedly connects the body cross member, the second connecting portion, and the first body side member, respectively.
In one embodiment, the first connecting portion comprises a U-shaped groove section and a flanging structure connected to one end of the U-shaped groove section, which is close to the first body longitudinal beam, the second connecting portion comprises a first bending section and a second bending section which are fixedly connected and are arranged at an included angle, the U-shaped groove section is partially wrapped on the outer side of the body transverse beam and fixedly connected with the body transverse beam, one end of the flanging structure is fixedly connected to the second bending section, the other end of the flanging structure is fixedly connected to the first body longitudinal beam, and the second connecting portion is fixedly connected to the first body longitudinal beam through the first bending section.
In one embodiment, the U-shaped channel section and the flange structure are an integrally formed structure.
In one embodiment, the first and second bending sections are of unitary construction.
In one embodiment, the orthographic projection of the first body rail in the XZ plane completely covers the orthographic projection of the body rail in the XZ plane.
In one embodiment, the orthographic projection of the second body rail in the XZ plane completely covers the orthographic projection of the body cross member in the XZ plane.
In one embodiment, the second connection bracket and the first connection bracket are arranged in mirror symmetry.
In one embodiment, the number of the vehicle body cross beams is multiple, two ends of each vehicle body cross beam are respectively connected with the first vehicle body longitudinal beam and the second vehicle body longitudinal beam, and the adjacent vehicle body cross beams are arranged at intervals.
The application also provides a new energy automobile, which comprises the supporting beam assembly structure according to any one of the embodiments.
Compared with the prior art, the supporting beam assembly structure and the new energy automobile that this application provided, when the automobile body received stress or impact force effect of side direction (also be Y axle direction promptly), because three electric system passes through the automobile body crossbeam and installs in first automobile body longeron and second automobile body longeron to, three electric system's quality is great, consequently, three electric system can take the automobile body crossbeam to strike first automobile body longeron or second automobile body longeron along Y axle direction. When the three-electric system can impact the first vehicle body longitudinal beam along the Y-axis direction, due to the fact that the orthographic projection of the vehicle body transverse beam in the XZ plane and the orthographic projection of the first vehicle body longitudinal beam in the XZ plane are at least partially overlapped, under the blocking effect of the projection overlapping part of the vehicle body transverse beam and the first vehicle body longitudinal beam, huge impact force of the vehicle body transverse beam along the Y-axis direction can be directly stopped by the first vehicle body longitudinal beam, and the vehicle body transverse beam and the first vehicle body longitudinal beam cannot be misplaced along the Y-axis direction. Similarly, when the three-electric system impacts the second body longitudinal beam along the Y-axis direction with the body cross beam, the orthographic projection of the body cross beam in the XZ plane and the orthographic projection of the second body longitudinal beam in the XZ plane are at least partially overlapped, so that under the blocking effect of the projection overlapping part of the body cross beam and the second body longitudinal beam, the large impact force of the body cross beam along the Y-axis direction can be directly stopped by the second body longitudinal beam, and the body cross beam and the second body longitudinal beam cannot be misplaced along the Y-axis direction.
From the above, compare when the crossbeam is installed in the top of longeron, dislocation takes place for crossbeam and longeron under the effect of the impact force of Y axle direction easily, the supporting beam assembly structure that this application provided has greatly improved the automobile body to the Y axial supporting role of three electric system, and then has improved new energy automobile's security.
Further, compared with the transition support, the first connecting support and the second connecting support are smaller in size and lighter in weight, so that the energy consumption of the new energy automobile is greatly reduced, and the lightweight design of the new energy automobile is facilitated.
Drawings
In order to more clearly illustrate the technical solutions of embodiments or conventional techniques of the present application, the drawings that are required to be used in the description of the embodiments or conventional techniques will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic view of a support beam assembly structure according to an embodiment of the present disclosure;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a top view of a first connector bracket according to one embodiment of the present application;
fig. 4 is a side view of a first connection bracket according to an embodiment provided herein.
Reference numerals: 100. a first body rail; 200. a second body rail; 300. a vehicle body cross member; 400. a first connection bracket; 410. a first connection portion; 411. a U-shaped groove section; 412. a flanging structure; 420. a second connecting portion; 421. a first bending section; 422. a second bending section; 500. a second connection bracket; 600. a fastener.
Detailed Description
In the description of the present application, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," etc. indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be configured and operated in a particular orientation, and therefore should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" is at least two, such as two, three, etc., unless explicitly defined otherwise.
In this application, unless specifically stated and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be.
In this application, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
With the development of science and technology, higher requirements are put on various performances of automobile products. In current automotive designs, three electrical systems (including batteries, motors and electrical controls) are typically mounted and secured directly to the stringers by way of transition brackets. When the car body is stressed along the lateral direction or impacted, the lateral supporting force of the longitudinal beam to the transition bracket is weak, so that the three-electric system is easy to damage.
Referring to fig. 1-4, in order to solve the problem that the lateral supporting force is weak in the existing installation structure of the three-electric system, the application provides a supporting beam assembly structure. The support beam assembly structure includes a first body rail 100, a second body rail 200, a first connection bracket 400, a second connection bracket 500, and a body cross member 300. The three-dimensional coordinate system is defined to include an X-axis, a Y-axis, and a Z-axis perpendicular to each other, wherein the first body side member 100 and the second body side member 200 each extend along the X-axis direction and are disposed at intervals, and the body cross member 300 extends along the Y-axis direction. One end of the body cross member 300 is mounted to the first body side member 100 by the first connection bracket 400, and the orthographic projection of the body cross member 300 in the XZ plane and the orthographic projection of the first body side member 100 in the XZ plane are at least partially overlapped. The other end of the body cross member 300 is mounted to the second body side member 200 by a second connection bracket 500, and the orthographic projection of the body cross member 300 in the XZ plane and the orthographic projection of the second body side member 200 in the XZ plane at least partially overlap. The three-electric system is mounted to the first body rail 100 and the second body rail 200 by the body cross member 300.
The XZ plane refers to a plane formed by the X axis and the Z axis, and since the X axis, the Y axis, and the Z axis are perpendicular to each other, the Y axis is perpendicular to the XZ plane.
When the vehicle body is subjected to stress or impact in the lateral direction (i.e., the Y-axis direction), since the three-electric system is mounted to the first body side member 100 and the second body side member 200 through the body cross member 300 and the mass of the three-electric system is large, the three-electric system impacts the first body side member 100 or the second body side member 200 with the body cross member 300 in the Y-axis direction. When the three-electric system impacts the first body side member 100 along the Y-axis direction with the body cross member 300, since the orthographic projection of the body cross member 300 in the XZ plane and the orthographic projection of the first body side member 100 in the XZ plane are at least partially overlapped, under the blocking effect of the projection overlapping portion of the body cross member 300 and the first body side member 100, the large impact force of the body cross member 300 along the Y-axis direction can be directly stopped by the first body side member 100, so that the body cross member 300 and the first body side member 100 are not dislocated along the Y-axis direction. Similarly, when the three-electric system impacts the second body side member 200 along the Y-axis direction with the body cross member 300, since the front projection of the body cross member 300 in the XZ plane and the front projection of the second body side member 200 in the XZ plane are at least partially overlapped, the large impact force of the body cross member 300 along the Y-axis direction can be directly stopped by the second body side member 200 under the blocking action of the projected overlapped portion of the body cross member 300 and the second body side member 200, so that the body cross member 300 and the second body side member 200 are not dislocated along the Y-axis direction.
From the above, compare when the crossbeam is installed in the top of longeron, dislocation takes place for crossbeam and longeron under the effect of the impact force of Y axle direction easily, the supporting beam assembly structure that this application provided has greatly improved the automobile body to the Y axial supporting role of three electric system, and then has improved new energy automobile's security.
Further, compared to the transition bracket, the first connection bracket 400 and the second connection bracket 500 have smaller volume and lighter weight, which greatly reduces the energy consumption of the new energy automobile and is beneficial to the lightweight design of the new energy automobile.
Further, in an embodiment, the orthographic projection of the first body rail 100 in the XZ plane completely covers the orthographic projection of the body cross member 300 in the XZ plane. In this way, the end surface of the body cross beam 300, which is close to the first body longitudinal beam 100, can be directly or indirectly in full contact with the first body longitudinal beam 100, so that the direct or indirect contact area between the body cross beam 300 and the first body longitudinal beam 100 along the Y-axis direction is increased, the pressure intensity between the body cross beam 300 and the first body longitudinal beam 100 is reduced, and the risk of damage to the support beam assembly structure is reduced.
Likewise, in one embodiment, the orthographic projection of the second body rail 200 in the XZ plane completely covers the orthographic projection of the body rail 300 in the XZ plane. In this way, the end surface of the vehicle body cross beam 300, which is close to the second vehicle body longitudinal beam 200, can be directly or indirectly in full contact with the second vehicle body longitudinal beam 200, so that the direct or indirect contact area between the vehicle body cross beam 300 and the second vehicle body longitudinal beam 200 along the Y-axis direction is increased, the pressure intensity between the vehicle body cross beam 300 and the second vehicle body longitudinal beam 200 is reduced, and the risk of damage to the assembly structure of the support beam is reduced.
In one embodiment, as shown in fig. 2 to 4, the first connection bracket 400 includes a first connection portion 410 and a second connection portion 420 that are fixedly connected, the body cross member 300 is fixedly connected to the first connection portion 410, and the first body side member 100 is fixedly connected to the second connection portion 420.
Generally, the shapes and the installation angles of the body cross member 300 and the first body side member 100 are different, and therefore, the installation difficulty of the body cross member 300 and the first body side member 100 is greatly reduced by providing the first connecting portion 410 and the second connecting portion 420 to connect the body cross member 300 and the first body side member 100, respectively.
Specifically, in one embodiment, as shown in fig. 2 to 4, the body cross member 300 is detachably attached to the first attachment portion 410 by the fastener 600, so that the attachment and detachment between the body cross member 300 and the first attachment portion 410, that is, the attachment and detachment between the body cross member 300 and the first body side member 100 are facilitated.
However, in other embodiments, the body cross member 300 and the first connecting portion 410 may be riveted, welded, or fastened, which is not illustrated herein.
In one embodiment, the first connecting portion 410 and the second connecting portion 420 are riveted, and the second connecting portion 420 is riveted to the first body rail 100. In this way, the structural strength of the first linking bracket 400 is improved, and the connection strength between the first linking bracket 400 and the first body side member 100 is improved.
However, in other embodiments, the first connection portion 410 and the second connection portion 420 may be screwed, welded or clamped, which is not illustrated herein. Likewise, in other embodiments, the second connecting portion 420 and the first body rail 100 may be screwed, welded, or fastened together, which is not illustrated herein.
Further, in an embodiment, as shown in fig. 4, the first connecting portion 410 fixedly connects the body cross member 300, the second connecting portion 420, and the first body side member 100, respectively.
That is, the first connecting portion 410 is fixedly connected with the body cross member 300, the second connecting portion 420, and the first body side member 100 at the same time, and thus, the structural strength of the support beam assembly structure is further enhanced.
Specifically, in an embodiment, as shown in fig. 2-4, the first connecting portion 410 includes a U-shaped slot 411 and a flange structure 412 connected to the U-shaped slot 411 near one end of the first body stringer 100, the second connecting portion 420 includes a first bending section 421 and a second bending section 422 that are fixedly connected and are disposed at an included angle, the U-shaped slot 411 is partially wrapped around the outside of the body cross member 300 and is fixedly connected to the body cross member 300, one end of the flange structure 412 is fixedly connected to the second bending section 422, the other end is fixedly connected to the first body stringer 100, and the second connecting portion 420 is fixedly connected to the first body stringer 100 through the first bending section 421.
Specifically, the first body longitudinal beam 100 and the body cross beam 300 are both square tubular, the first bending section 421 is attached to a surface of the first body longitudinal beam 100, which is close to the passenger cabin, the second bending section 422 protrudes from the surface of the first body longitudinal beam 100 along the Z-axis direction, the flanging structure 412 extends along the Z-axis direction, one end of the flanging structure 412, which is close to the passenger cabin, is connected to the second bending section 422, and one end of the flanging structure 412, which is far away from the passenger cabin, is connected to the surface of the first body longitudinal beam 100, which faces the second body longitudinal beam 200. The opening of the U-shaped slot section 411 is toward the passenger compartment side.
In this embodiment, the U-shaped slot 411 and the flanging structure 412 are integrally formed, and more specifically, the U-shaped slot 411 and the flanging structure 412 are integrally formed by stamping, so that the processing difficulty of the first connecting portion 410 is reduced, and the structural strength of the first connecting portion 410 is improved.
However, in other embodiments, the U-shaped slot 411 and the flanging structure 412 may be welded structures, or the U-shaped slot 411 and the flanging structure 412 may be integrally cast structures.
Moreover, the first bending section 421 and the second bending section 422 are integrally formed, and more specifically, the first bending section 421 and the second bending section 422 are integrally formed by stamping, so that the processing difficulty of the second connecting portion 420 is reduced, and the structural strength of the second connecting portion 420 is improved.
However, the present utility model is not limited thereto, and in other embodiments, the first bending section 421 and the second bending section 422 may be welded structures, or the first bending section 421 and the second bending section 422 may be integrally cast structures.
It should be noted that, in an embodiment, as shown in fig. 1, the second connection bracket 500 and the first connection bracket 400 are disposed in mirror symmetry.
It should be noted that the number of the body cross members 300 may be one or more, and when the number of the body cross members 300 is more than one, two ends of each body cross member 300 are respectively connected to the first body longitudinal member 100 and the second body longitudinal member 200, and adjacent body cross members 300 are disposed at intervals.
In one embodiment, the support beam assembly structure further includes a delta (not shown), one end of the delta is connected to the first body stringer 100, the other end extends toward the second body stringer 200, one end of the battery pack (not shown) is crimped over the body cross member 300, and the other end is crimped over the delta.
It should be noted that the battery pack may also include a battery and a control module.
The application also provides a new energy automobile, which comprises the supporting beam assembly structure according to any one of the embodiments.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples only represent a few embodiments of the present application, which are described in more detail and are not to be construed as limiting the scope of the claims. It should be noted that it would be apparent to those skilled in the art that various modifications and improvements could be made without departing from the spirit of the present application, which would be within the scope of the present application. Accordingly, the scope of the present application is to be determined by the following claims.
Claims (10)
1. The support beam assembly structure is characterized by comprising a first vehicle body longitudinal beam (100), a second vehicle body longitudinal beam (200), a first connecting bracket (400), a second connecting bracket (500) and a vehicle body cross beam (300), wherein a three-dimensional coordinate system is defined to comprise an X axis, a Y axis and a Z axis which are perpendicular to each other, the first vehicle body longitudinal beam (100) and the second vehicle body longitudinal beam (200) extend along the X axis direction and are arranged at intervals, and the vehicle body cross beam (300) extends along the Y axis direction;
one end of the vehicle body cross beam (300) is mounted on the first vehicle body longitudinal beam (100) through the first connecting bracket (400), the orthographic projection of the vehicle body cross beam (300) in the XZ plane and the orthographic projection of the first vehicle body longitudinal beam (100) in the XZ plane are at least partially overlapped, the other end of the vehicle body cross beam (300) is mounted on the second vehicle body longitudinal beam (200) through the second connecting bracket (500), the orthographic projection of the vehicle body cross beam (300) in the XZ plane and the orthographic projection of the second vehicle body longitudinal beam (200) in the XZ plane are at least partially overlapped, and the three-electric system is mounted on the first vehicle body longitudinal beam (100) and the second vehicle body longitudinal beam (200) through the vehicle body cross beam (300).
2. The support beam assembly structure according to claim 1, wherein the first connection bracket (400) includes a first connection portion (410) and a second connection portion (420) that are fixedly connected, the body cross member (300) is fixedly connected to the first connection portion (410), and the first body side member (100) is fixedly connected to the second connection portion (420).
3. The support beam assembly structure according to claim 2, wherein the body cross member (300) is detachably connected to the first connecting portion (410) by a fastener (600),
and/or, the first connecting part (410) and the second connecting part (420) are riveted,
and/or the second connecting part (420) is riveted to the first body longitudinal beam (100).
4. The support beam assembly structure according to claim 2, wherein the first connecting portion (410) fixedly connects the body cross member (300), the second connecting portion (420), and the first body side member (100), respectively.
5. The support beam assembly structure according to claim 4, wherein the first connection portion (410) includes a U-shaped groove section (411) and a flange structure (412) connected to the U-shaped groove section (411) near one end of the first body longitudinal beam (100), the second connection portion (420) includes a first bending section (421) and a second bending section (422) fixedly connected and arranged at an included angle, the U-shaped groove section (411) is partially wrapped on the outer side of the body cross beam (300) and fixedly connected with the body cross beam (300), one end of the flange structure (412) is fixedly connected to the second bending section (422), the other end of the flange structure (412) is fixedly connected to the first body longitudinal beam (100), and the second connection portion (420) is fixedly connected to the first body longitudinal beam (100) through the first bending section (421).
6. The support beam assembly structure according to claim 5, wherein the U-shaped groove section (411) and the burring structure (412) are an integrally formed structure,
and/or, the first bending section (421) and the second bending section (422) are of an integrated structure.
7. The support beam assembly structure according to claim 1, wherein the orthographic projection of the first body side member (100) in the XZ plane completely covers the orthographic projection of the body cross member (300) in the XZ plane,
and/or, the orthographic projection of the second body longitudinal beam (200) in the XZ plane completely covers the orthographic projection of the body cross beam (300) in the XZ plane.
8. The support beam assembly structure according to claim 1, wherein the second connection bracket (500) and the first connection bracket (400) are disposed in mirror symmetry.
9. The support beam assembly structure according to claim 1, wherein the number of the body cross members (300) is plural, both ends of each body cross member (300) are respectively connected to the first body side member (100) and the second body side member (200), and adjacent body cross members (300) are arranged at intervals.
10. A new energy vehicle comprising the support beam assembly structure according to any one of claims 1 to 9.
Priority Applications (1)
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CN202321705616.XU CN220199419U (en) | 2023-06-30 | 2023-06-30 | Supporting beam assembly structure and new energy automobile |
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CN202321705616.XU CN220199419U (en) | 2023-06-30 | 2023-06-30 | Supporting beam assembly structure and new energy automobile |
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