CN220176896U - Liquid fertilizer production equipment - Google Patents

Liquid fertilizer production equipment Download PDF

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Publication number
CN220176896U
CN220176896U CN202321732126.9U CN202321732126U CN220176896U CN 220176896 U CN220176896 U CN 220176896U CN 202321732126 U CN202321732126 U CN 202321732126U CN 220176896 U CN220176896 U CN 220176896U
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platform
machine
kettle body
feeding
liquid fertilizer
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CN202321732126.9U
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魏玉芳
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Shandong Qi Long Electronic Co ltd
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Shandong Qi Long Electronic Co ltd
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Abstract

The utility model provides liquid fertilizer production equipment, which comprises a feeding system, a mixing system, a filling system and a packaging system which are sequentially in butt joint, wherein the feeding system comprises a batching frame, a fully-sealed belt conveyor, a hydraulic lifting platform and a lifting machine, the batching frame is sequentially provided with a feeding platform, a pretreatment platform, a storage platform and a metering platform from top to bottom, the pretreatment platform is provided with a caking crusher, a pair roller crusher and a mixer, the storage platform is provided with a raw material bin, the metering platform is provided with a metering bin corresponding to the raw material bin, the metering bin is connected with a feeding port of the fully-sealed belt conveyor through a screw conveyor arranged at the bottom of the metering bin, and the fully-sealed belt conveyor is connected with the mixing system through the lifting machine. The whole set of production line only needs to manually carry out raw material feeding before production, and all the processes of feeding, reacting, discharging, filling, boxing and stacking are full-automatic control flows in the production process, so that manual operation is not needed, labor is saved, and the qualification rate of finished products is improved.

Description

Liquid fertilizer production equipment
Technical Field
The utility model belongs to the technical field of liquid fertilizer production equipment, and particularly relates to liquid fertilizer production equipment.
Background
Liquid fertilizer refers to fertilizer which has no certain shape and is in a flowing state. For example, the ammonium phosphate solution with different concentrations produced by neutralization of liquid ammonia with phosphoric acid, superphosphoric acid and polyphosphoric acid is a common liquid fertilizer. If the fertilizer is dissolved in other nitrogen fertilizer, potassium chloride, medium and trace elements, etc. in proper proportion, the multi-element liquid compound fertilizer may be produced.
The existing liquid fertilizer production equipment is not intelligent enough in the production and preparation process, flexible judgment cannot be made on the amount of raw materials and the type requirements, the manual mass production pressure is increased, and the operation of workers is very inconvenient.
Therefore, the existing liquid fertilizer production process needs to be further improved.
Disclosure of Invention
In view of the drawbacks noted in the background art, an object of the present utility model is to provide a liquid fertilizer production device.
In order to achieve the above object, the technical scheme of the present utility model is as follows:
the utility model provides a liquid fertilizer production facility, includes material feeding system, mixing system, filling system and the package system of dock in proper order, material feeding system includes batching frame, totally enclosed band conveyer and distributes batching frame left and right sides's hydraulic lifting platform and lifting machine, batching frame top-down has set gradually material feeding platform, preprocessing platform, storage platform, measurement platform, be provided with caking breaker, pair roller breaker and blendor on the preprocessing platform, be equipped with multiunit former feed bin on the storage platform, be equipped with the multiunit on the measurement platform with former feed bin one-to-one's measurement storehouse, totally enclosed band conveyer is located measurement storehouse below, totally enclosed band conveyer be equipped with the multiunit with the feed inlet of measurement storehouse one-to-one, the measurement storehouse is connected through the screw conveyer of installing in its bottom totally enclosed band conveyer's feed inlet, totally enclosed band conveyer passes through the lifting machine is connected mixing system.
As a preferred technical scheme, mixing system includes support frame, raw materials pipeline and finished product storage tank, the support frame below is provided with multiunit reation kettle, liquid former feed bin is connected to raw materials pipeline one end, the raw materials pipeline other end passes through the distribution valve and connects multiunit reation kettle, the support frame top is provided with divides the material scraper conveyor, divide the material scraper conveyor top to be equipped with and be used for connecting the feeder hopper of lifting machine, divide material scraper conveyor bottom to be equipped with multiunit with the feed opening of reation kettle one-to-one, divide the feed opening of material scraper conveyor through pneumatic push-pull valve with the feed inlet at reation kettle top is connected with the unloading house steward, the unloading house steward passes through the distribution valve and connects multiunit reation kettle, the discharge gate of finished product storage tank passes through the rearmounted duplex filter and connects the filling system.
As a preferred technical scheme, reation kettle includes the cauldron body, cauldron body top central authorities are provided with main actuating mechanism, main actuating mechanism with establish the internal main stirring thick liquid of cauldron is connected, cauldron body top side is provided with vice actuating mechanism, vice actuating mechanism with establish the internal vice stirring thick liquid of cauldron is connected, the cauldron body with the outside of finished product storage tank all is equipped with the liquid level gauge.
As a preferable technical scheme, the main stirring paddle vertically extends downwards into the kettle body from the center of the top of the kettle body, and the auxiliary stirring paddle obliquely extends downwards into the kettle body from the side edge of the top of the kettle body.
As a preferred technical scheme, the filling system comprises a filling machine, a barrel upper cover machine, a barrel capping machine and a square barrel upper cover screwing integrated machine, wherein a charging port of the filling machine is connected with the rear duplex filter through a pipeline, a weighing plate chain conveyor is arranged below the filling machine, the right end of the weighing plate chain conveyor is connected with a front plate chain conveyor, and the front plate chain conveyor is sequentially connected with the barrel upper cover machine, the barrel capping machine, the square barrel upper cover screwing integrated machine and the packaging system from left to right in series.
As a preferable technical scheme, the packaging system comprises a rear plate chain conveyor connected with the front plate chain conveyor, wherein the rear plate chain conveyor is sequentially connected with a code spraying machine, a box sealing machine, a packer and a stacking manipulator in series from left to right.
After the technical scheme is adopted, the utility model has the beneficial effects that:
the whole set of production line only needs to manually carry out raw material feeding before production, and all the processes of feeding, reacting, discharging, filling, boxing and stacking are full-automatic control flows in the production process, so that manual operation is not needed, labor is saved, and the qualification rate of finished products is improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of a feeding system according to the present utility model;
FIG. 2 is a schematic diagram of a hybrid system according to the present utility model;
FIG. 3 is a schematic view of the filling system according to the present utility model;
fig. 4 is a schematic view of the structure of the packaging system of the present utility model.
In the figure: 1. the device comprises a hydraulic lifting platform, 2 parts of a batching frame, 3 parts of a feeding platform, 4 parts of a pretreatment platform, 5 parts of a caking crusher, 6 parts of a pair-roller crusher, 7 parts of a mixer, 8 parts of a storage platform, 9 parts of a raw material bin, 10 parts of a metering platform, 11 parts of a metering bin, 12 parts of a screw conveyor, 13 parts of a fully-sealed belt conveyor, 14 parts of a hoister, 15 parts of a supporting frame, 16 parts of a distributing scraper conveyor, 17 parts of a feeding hopper, 18 parts of a reaction kettle, 19 parts of a main stirring paddle, 20 parts of a sub stirring paddle, 21 parts of a raw material conveying pipeline, 22 parts of a pre-duplex filter, 23 parts of a finished product storage tank, 24 parts of a liquid level meter, 25 parts of a post-duplex filter, 26 parts of a filling machine, 27 parts of a weighing chain plate conveyor, 28 parts of a pre-duplex chain plate conveyor, 29 parts of a round barrel upper cover machine, 30 parts of a round barrel upper cover pressing machine, 31 parts of a square barrel upper cover rotary cover integrated machine, 32 parts of a post-stage conveyor, 33 parts of a spraying machine, 34 parts of a box sealing machine, 35 parts of a packer, 36 parts of a stacking manipulator.
Detailed Description
Features and exemplary embodiments of various aspects of the present utility model will be described in detail below, and in order to make the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be described in further detail below with reference to the accompanying drawings and the detailed embodiments. It should be understood that the specific embodiments described herein are merely configured to illustrate the utility model and are not configured to limit the utility model. It will be apparent to one skilled in the art that the present utility model may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the utility model by showing examples of the utility model.
The directional terms appearing in the following description are those directions shown in the drawings and do not limit the specific structure of the utility model. In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected. The specific meaning of the above terms in the present utility model can be understood as appropriate by those of ordinary skill in the art.
The following describes in detail the technical solutions provided by the embodiments of the present utility model with reference to fig. 1 to fig. 4.
The utility model relates to liquid fertilizer production equipment which comprises a control system, a feeding system, a mixing system, a filling system and a packaging system which are in butt joint in sequence.
As shown in the schematic structural diagram of the feeding system in fig. 1, the feeding system comprises a batching frame 2, a fully-sealed belt conveyor 13, and a hydraulic lifting platform 1 and a lifting machine 14 distributed on the left side and the right side of the batching frame 2. The batching frame 2 is provided with a feeding platform 3, a pretreatment platform 4, a storage platform 8 and a metering platform 10 from top to bottom in sequence, the pretreatment platform 4 is provided with a caking crusher 5, a pair roller crusher 6 and a mixer 7, the storage platform 8 is provided with a plurality of groups of raw material bins 9, and the metering platform 10 is provided with a plurality of groups of metering bins 11 which are in one-to-one correspondence with the raw material bins 9. The full-sealed belt conveyor 13 is located below the metering bin 11, the full-sealed belt conveyor 13 is provided with a plurality of groups of feed inlets corresponding to the metering bins 11 one by one, the metering bin 11 is connected with the feed inlets of the full-sealed belt conveyor 13 through a screw conveyor 12 arranged at the bottom of the metering bin 11, and the full-sealed belt conveyor 13 is connected with the mixing system through a lifting machine 14.
The hydraulic lifting platform 1 lifts the raw materials to throw material platform 3, operating personnel moves the raw materials to the caking breaker 5 through carrying fork truck, the top of pair roller breaker 6 or blendor 7, the former feed bin 9 that the required material loading of pipe connection was passed through to the discharge gate of caking breaker 5, pair roller breaker 6 or blendor 7, throw into the raw materials in caking breaker 5, pair roller breaker 6 or blendor 7 smashes or mix in advance, the raw materials after the processing falls into corresponding former feed bin 9 through the pipeline.
As shown in fig. 2, the mixing system includes a support frame 15, a raw material conveying pipe 21, and a finished product tank 23. A plurality of groups of reaction kettles 18 are arranged below the supporting frame 15, one end of a raw material conveying pipeline 21 is connected with a liquid raw material bin, and the other end of the raw material conveying pipeline 21 is connected with the plurality of groups of reaction kettles 18 through a distributing valve. A distributing scraper conveyor 5 is arranged above the supporting frame 15, a feeding hopper 17 for connecting the lifting machine 14 is arranged at the top of the distributing scraper conveyor 5, a plurality of groups of feed inlets corresponding to the reaction kettles 18 one by one are arranged at the bottom of the distributing scraper conveyor 5, and the feed inlets of the distributing scraper conveyor 5 are connected with the feed inlets at the top of the reaction kettles 18 through pneumatic gate valves. The feed inlet of finished product storage tank 23 is connected with the unloading house steward through leading duplex filter 22, and the unloading house steward passes through the distribution valve and connects multiunit reation kettle 18, and the discharge gate of finished product storage tank 23 passes through rearmounted duplex filter 25 and connects the filling system.
The front duplex filter 22 (the rear duplex filter 25) consists of a gear pump and two stainless steel filters connected in parallel, and the stainless steel filters can filter out large particle objects and prevent the pipeline from being blocked. The reaction kettle 18 comprises a kettle body, a main driving mechanism is arranged in the center of the top of the kettle body and connected with a main stirring paddle 19 arranged in the kettle body, an auxiliary driving mechanism is arranged on the side edge of the top of the kettle body and connected with an auxiliary stirring paddle 20 arranged in the kettle body. The outer sides of the kettle body and the finished product storage tank 23 are respectively provided with a liquid level meter 24 so as to observe the liquid level from the outside. The main stirring paddle 19 stretches into the kettle body downwards from the center of the top of the kettle body, the auxiliary stirring paddle 20 stretches into the kettle body downwards from the side slope of the top of the kettle body, the auxiliary stirring paddle 20 provides shearing force, and the uniformity of material mixing in the kettle is improved. The reaction kettle 18 is provided with an electric heating system, the electric heating rods heat conduction oil, and the heat conduction oil conducts heat to the inner wall of the kettle body to heat materials in the kettle body. The electric heating system is configured with a temperature measuring thermal resistor to detect real-time temperature, and the control system automatically controls and adjusts the temperature within a set range.
As shown in fig. 3, the filling system includes a filling machine 26, a drum capping machine 29, a drum capping machine 30, and a square drum capping and capping integrated machine 31. The feeding port of the filling machine 26 is connected with the rear duplex filter 25 through a pipeline, and a weighing plate chain conveyor 27 is arranged below the filling machine 26. The right end of the weighing plate chain conveyor 27 is connected with a front plate chain conveyor 28, and the front plate chain conveyor 28 is sequentially connected with a barrel upper cover machine 29, a barrel capping machine 30, a barrel upper cover screwing integrated machine 31 and a packaging system from left to right.
Empty drums are fed from the left end of the weighing plate chain conveyor 27, when the empty drums pass through the filling machine 26, the filling machine 26 fills the empty drums at the stations, after the set weight is reached, the weighing plate chain conveyor 27 is released, a drum upper cover station (a drum upper cover machine 29 and a drum capping machine 30) or a square drum upper cover station (a square drum upper cover screwing integrated machine 31) is selected according to the shape of the drums, and capped packaging drums are sent to a packaging system.
As shown in the schematic structure of the packaging system in fig. 4, the packaging system comprises a rear plate chain conveyor 32 connected with a front plate chain conveyor 28, and the rear plate chain conveyor 32 is sequentially connected with a code spraying machine 33, a box sealing machine 34, a packer 35 and a stacking manipulator 36 in series from left to right. The box sealing machine 34 is provided with a box filling station before, after the packing barrels are manually filled into boxes, the boxes are sealed by the box sealing machine 34, and then the packing machine 35 is provided with a packing belt to strengthen the box body. The palletizing robot 36 stacks the packed boxes in order on a pallet waiting for the transfer of the forklift.
When the material in the metering bin 11 is less than the single batch of material, the system controls the pneumatic gate valve corresponding to the raw material bin 9 to open to supplement the material to the metering bin 11, and the pneumatic gate valve is automatically closed after the material supplement is completed. During batching, the control system automatically quantitatively discharges materials in the metering bin 11 according to a set formula, the materials are collected by the fully-sealed belt conveyor 13 and then are conveyed to the lifting machine 14 together, and the lifting machine 14 conveys all the raw materials to the distributing scraper conveyor 5 for distributing and conveying the raw materials into the reaction kettle 18. After all the liquid and solid materials are quantitatively fed into the reaction kettle 18 according to the formula, the reaction kettle 18 starts stirring, shearing, floating, heating and other equipment to start the reaction to generate a finished product material. After the material reaction stirring is completed, the system automatically opens a discharging electromagnetic valve of the reaction kettle 18, and the mixed material is input into a finished product storage tank 23 under the action of a gear pump of the pre-duplex filter 22. The finished product storage tank 23 is connected to a quantitative weighing filling machine through a rear duplex filter 25 for quantitative filling, and after filling, capping, boxing and stacking operations are automatically completed through a barrel upper cover machine 29, a barrel capping machine 30, a square barrel upper cover screwing integrated machine 31, a code spraying machine 33, a box sealing machine 34, a packer 35 and a stacking manipulator 36.
In accordance with the above embodiments of the utility model, these embodiments are not exhaustive of all details, nor are they intended to limit the utility model to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best utilize the utility model and various modifications as are suited to the particular use contemplated. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (6)

1. The utility model provides a liquid fertilizer production facility which characterized in that: including feeding system, mixing system, filling system and the packaging system of dock in proper order, feeding system includes batching frame (2), totally enclosed belt conveyer (13) and distributes batching frame (2) left and right sides hydraulic lifting platform (1) and lifting machine (14), batching frame (2) top-down has set gradually feeding platform (3), pretreatment platform (4), storage platform (8), measurement platform (10), be provided with caking breaker (5), pair roller breaker (6) and blendor (7) on pretreatment platform (4), be equipped with multiunit former feed bin (9) on storage platform (8), be equipped with multiunit with measurement storehouse (11) of former feed bin (9) one-to-one, totally enclosed belt conveyer (13) are located measurement storehouse (11) below, totally enclosed belt conveyer (13) be equipped with multiunit with the feed inlet of measurement storehouse (11) one-to-one, measurement storehouse (11) are through installing on its bottom conveyer (12) screw conveyer (13) connect totally enclosed belt conveyer (14).
2. The liquid fertilizer production facility of claim 1, wherein: the mixing system comprises a supporting frame (15), a raw material conveying pipeline (21) and a finished product storage tank (23), a plurality of groups of reaction kettles (18) are arranged below the supporting frame (15), one end of the raw material conveying pipeline (21) is connected with a liquid raw material bin, the other end of the raw material conveying pipeline (21) is connected with a plurality of groups of reaction kettles (18) through a distribution valve, a material distributing scraper conveyor (16) is arranged above the supporting frame (15), a feeding hopper (17) for connecting the lifting machine (14) is arranged at the top of the material distributing scraper conveyor (16), a plurality of groups of discharge ports corresponding to the reaction kettles (18) one by one are arranged at the bottom of the material distributing scraper conveyor (16), the discharge ports of the material distributing scraper conveyor (16) are connected with the feed ports at the top of the reaction kettles (18) through a front duplex filter (22), the feed inlet of the finished product storage tank (23) is connected with a plurality of groups of discharge header pipes through a distribution valve, and the discharge ports of the finished product storage tank (23) are connected with the system through a rear duplex filter (25).
3. The liquid fertilizer production facility of claim 2, wherein: the reaction kettle (18) comprises a kettle body, a main driving mechanism is arranged at the center of the top of the kettle body and connected with a main stirring paddle (19) arranged in the kettle body, an auxiliary driving mechanism is arranged on the side edge of the top of the kettle body and connected with an auxiliary stirring paddle (20) arranged in the kettle body, and liquid level meters (24) are arranged on the outer sides of the kettle body and the finished product storage tank (23).
4. A liquid fertilizer production facility according to claim 3, wherein: the main stirring paddle (19) vertically and downwards extends into the kettle body from the center of the top of the kettle body, and the auxiliary stirring paddle (20) obliquely and downwards extends into the kettle body from the side edge of the top of the kettle body.
5. A liquid fertilizer production facility according to any one of claims 2-4, characterized in that: the filling system comprises a filling machine (26), a barrel upper cover machine (29), a barrel capping machine (30) and a square barrel upper cover screwing integrated machine (31), wherein a feeding port of the filling machine (26) is connected with the rear duplex filter (25) through a pipeline, a weighing plate chain conveyor (27) is arranged below the filling machine (26), the right end of the weighing plate chain conveyor (27) is connected with a front plate chain conveyor (28), and the front plate chain conveyor (28) is sequentially connected with the barrel upper cover machine (29), the barrel capping machine (30), the square barrel upper cover screwing integrated machine (31) and a packaging system from left to right.
6. The liquid fertilizer production facility of claim 5, wherein: the packaging system comprises a rear plate chain conveyor (32) connected with the front plate chain conveyor (28), and the rear plate chain conveyor (32) is sequentially connected with a code spraying machine (33), a box sealing machine (34), a packer (35) and a stacking manipulator (36) in series from left to right.
CN202321732126.9U 2023-07-04 2023-07-04 Liquid fertilizer production equipment Active CN220176896U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321732126.9U CN220176896U (en) 2023-07-04 2023-07-04 Liquid fertilizer production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321732126.9U CN220176896U (en) 2023-07-04 2023-07-04 Liquid fertilizer production equipment

Publications (1)

Publication Number Publication Date
CN220176896U true CN220176896U (en) 2023-12-15

Family

ID=89111780

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321732126.9U Active CN220176896U (en) 2023-07-04 2023-07-04 Liquid fertilizer production equipment

Country Status (1)

Country Link
CN (1) CN220176896U (en)

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