CN220143518U - Float production line glass scraps collection device - Google Patents
Float production line glass scraps collection device Download PDFInfo
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- CN220143518U CN220143518U CN202321402009.6U CN202321402009U CN220143518U CN 220143518 U CN220143518 U CN 220143518U CN 202321402009 U CN202321402009 U CN 202321402009U CN 220143518 U CN220143518 U CN 220143518U
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- 239000011521 glass Substances 0.000 title claims abstract description 112
- 238000006124 Pilkington process Methods 0.000 title claims abstract description 13
- 239000000428 dust Substances 0.000 claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000007790 scraping Methods 0.000 claims abstract description 19
- 239000006063 cullet Substances 0.000 claims description 19
- 230000007704 transition Effects 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 abstract description 18
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 14
- 238000005520 cutting process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 238000000605 extraction Methods 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000005329 float glass Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Disintegrating Or Milling (AREA)
Abstract
The utility model discloses a glass scraps collection device of a float production line, which comprises a collection vehicle, wherein the bottom of the collection vehicle is provided with a moving mechanism for driving the collection vehicle to move; the front end of the collecting vehicle is open, two opposite sides of the collecting vehicle are respectively provided with a first motor, an output shaft of the first motor is vertically arranged, and a scraping plate is connected to the output shaft; the glass crushing roller, the broken glass collecting mechanism and the dust collecting mechanism are sequentially arranged in the collecting vehicle from the front end to the rear end, and the glass crushing roller is driven to rotate by a motor II; the broken glass collecting mechanism comprises a broken glass collecting box, and the broken glass collecting box is arranged towards one side surface of the glass breaking roller in an open manner; the dust collecting mechanism comprises a dust collecting box, one side of the dust collecting box is connected with a dust collecting pipe, and a dust collecting opening of the dust collecting pipe is positioned at the bottom of the collecting vehicle; the other side of the dust collection box is connected with a fan, and the front end of the fan is provided with a filter screen; the first motor, the second motor and the fan are respectively and electrically connected with the controller. The utility model is suitable for cleaning glass scraps below the cold end roller way, and has good cleaning effect and high automation degree.
Description
Technical Field
The utility model relates to the technical field of glass production, in particular to a glass scrap collecting device of a float production line.
Background
Float glass production is the most common production process for manufacturing the existing electronic glass, and the production process relies on a kiln to melt raw materials, and after tin bath forming and annealing in an annealing kiln, the processes of cutting, breaking, stacking and the like are performed at a cold end. In the production process of ultrathin electronic glass, because the glass plate is thinner, the phenomenon of plate frying often occurs in the cold end cutting and breaking processes, and broken glass plates can be piled up below a roller way and pollute the workshop environment and even influence equipment maintenance and overhaul if not cleaned in time.
Chinese patent No. CN113560302a discloses a glass dust and glass dust collecting device, comprising: the glass tube collecting device comprises a collecting cover, a glass tube collecting device and a glass tube collecting device, wherein a sealing cavity is formed in the collecting cover, a first opening and a second opening which are oppositely arranged are formed in the collecting cover, one of the first opening and the second opening is used for allowing the glass tube to penetrate into the sealing cavity, the other one of the first opening and the second opening is used for allowing the glass tube to penetrate out of the sealing cavity, and a cutting mechanism for cutting the glass tube is arranged in the sealing cavity; and the air extraction mechanism is communicated with the third opening to extract and store glass dust and glass dust in the sealing cavity. But the device of this patent is used for collecting glass bits and glass dust that produce in the glass pipe cutting process, is not applicable to the collection of high lower cold junction roll table below glass bits. Therefore, a device capable of automatically cleaning glass scraps below the cold end roller way of the glass production line is needed to be designed.
Disclosure of Invention
The utility model aims to solve the technical problems that: the device for collecting glass scraps on the float production line is suitable for cleaning glass scraps below a cold end roller way with a low height, has a good cleaning effect and high automation degree, and can finish cleaning work of the glass scraps on the float production line with high quality; the device does not influence the normal production of the production line, and glass scraps can be cleaned below the roller way at any time.
The technical scheme of the utility model is as follows:
the float production line glass scraps collecting device comprises a collecting vehicle, wherein the bottom of the collecting vehicle is provided with a moving mechanism for driving the collecting vehicle to move; the front end of the collecting vehicle is open, two opposite sides of the collecting vehicle are respectively provided with a first motor, an output shaft of the first motor is vertically arranged, and a scraping plate is connected to the output shaft; the glass crushing roller, the broken glass collecting mechanism and the dust collecting mechanism are sequentially arranged in the collecting vehicle from the front end to the rear end, and the glass crushing roller is driven to rotate by a motor II; the broken glass collecting mechanism comprises a broken glass collecting box, and the broken glass collecting box is arranged towards one side surface of the glass breaking roller in an open manner; the dust collecting mechanism comprises a dust collecting box, one side of the dust collecting box is connected with a dust collecting pipe, and a dust collecting opening of the dust collecting pipe is positioned at the bottom of the collecting vehicle; the other side of the dust collection box is connected with a fan, and the front end of the fan is provided with a filter screen; the first motor, the second motor and the fan are respectively and electrically connected with the controller.
Preferably, a brush is arranged at the bottom of the scraping plate.
Preferably, the first motor is mounted on a linear motor, the linear motor is mounted on the collection vehicle, and the linear motor is electrically connected with the controller.
Preferably, the cullet collecting box and the dust collecting box are arranged in the collecting vehicle by adopting a drawer structure.
Preferably, a partition plate is arranged in the collection vehicle to divide the collection vehicle into a left part and a right part, and each part is respectively provided with a glass breaking roller, a broken glass collection mechanism and a dust collection mechanism.
Preferably, the broken glass collecting box and the dust collecting box are provided with handles at the outer parts.
Preferably, a transition box is arranged above the dust collection box, the fan and the dust collection pipe are both connected to the transition box, and the top surface of the dust collection box is communicated with the bottom surface of the transition box.
Preferably, the moving mechanism comprises a crawler wheel arranged at the bottom of the collecting vehicle, the crawler wheel is provided with a crawler, the crawler wheel is driven by a motor III, and the motor III is electrically connected with the controller.
Compared with the prior art, the utility model has the following beneficial effects:
the device provided by the utility model can be suitable for cleaning glass scraps below the cold end roller way with lower height, has a good cleaning effect and high automation degree, and can finish the cleaning work of glass scraps on a float production line with high quality; the device does not influence the normal production of the production line, and glass scraps can be cleaned below the roller way at any time.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the description of the embodiments or the prior art will be briefly described below, and it will be obvious to those skilled in the art that other drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a schematic diagram of the structure of the present utility model.
FIG. 2 is a second schematic structural view of the present utility model.
Fig. 3 is a front view of the present utility model.
Fig. 4 is a top view of the present utility model.
In the figure, 1, a collection vehicle; 2. a first motor; 201; a bearing; 3. a scraper; 301. a brush; 4. a glass breaking roller; 5. a second motor; 6. a cullet collection box; 701. a dust collection box; 702. a dust collection pipe; 703. a blower; 704. a filter screen; 705. a transition box; 8. a controller; 901. track wheels; 902. a track; 10. a linear motor; 11. a partition plate; 12. and (5) a handle.
Detailed Description
In order to make the technical solution of the present utility model better understood by those skilled in the art, the technical solution of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present utility model without making any inventive effort, shall fall within the scope of the present utility model.
Example 1
As shown in fig. 1, the embodiment provides a glass scrap collecting device of a float production line, which comprises a collecting vehicle 1, wherein a moving mechanism is arranged at the bottom of the collecting vehicle 1 to drive the collecting vehicle 1 to move. The moving mechanism can adopt the existing driving wheel structure or the crawler wheel 901 structure, specifically, the crawler wheel 901 structure comprises crawler wheels 901 arranged at the bottom of the collection vehicle 1, crawler belts 902 are arranged on the crawler wheels 901, and the crawler wheels 901 are driven by a motor III. The crawler wheel 901 is of a prior art, and therefore, the detailed structure thereof will not be described herein. And the controller 8 controls the motor III to drive the crawler wheel 901 to rotate, so that the collection vehicle 1 is driven to move in space below the cold end roller way of the production line to collect glass scraps below the roller way.
As shown in fig. 3, the front end of the collection vehicle 1 is open to facilitate collection of glass chips from the front end of the collection vehicle 1 into the collection vehicle 1. As shown in fig. 1-4, two opposite sides of the glass debris inlet at the front end of the collecting vehicle 1 are respectively provided with a motor I2, an output shaft of the motor I2 is vertically and rotatably arranged at the front end of the collecting vehicle 1 through a bearing 201, and a scraping plate 3 is connected to the output shaft. The left side and the right side of the glass scraps inlet of the collecting vehicle 1 are respectively provided with a scraping plate 3, and the scraping plates are driven by a motor 2 to rotate, so that the glass scraps inlet of the collecting vehicle 1 do fan-shaped movement, and glass scraps on the ground below the roller way are scraped into the collecting vehicle 1.
As shown in fig. 1-2, a glass breaking roller 4, a broken glass collecting mechanism and a dust collecting mechanism are sequentially arranged in the collecting vehicle 1 from the front end to the rear end, and the glass breaking roller 4 is driven to rotate by a motor two 5. When the glass scraps below the roller way are cleaned, the controller 8 starts the motor II 5 to drive the glass crushing roller 4 to rotate, so that the scraping plate 3 scrapes the glass scraps in the collecting vehicle 1 to crush, and the subsequent collection is facilitated.
As shown in fig. 1-2, the cullet collecting mechanism includes a cullet collecting tank 6 and the cullet collecting tank 6 is disposed open toward one side of the glass breaking roller 4. While the glass breaking roller 4 breaks the glass, the collecting vehicle 1 continues to advance, and new glass scraps are scraped into the glass breaking roller 4 in the collecting vehicle 1 by the scraping plate 3, so that the broken glass is pushed into the broken glass collecting box 6 at the rear for collection. In addition, in order to facilitate the cleaning of the cullet, the cullet collecting box 6 may be designed in a drawer structure, i.e., a structure with an open upper part, which can be drawn out from the side of the collecting vehicle 1; to facilitate the extraction of the cullet collection box 6, a handle 12 may be provided on the outside thereof. The drawer structure is the prior art, and the detailed structure thereof is not described herein. The cullet collection bin 6 may be periodically pulled out and the cullet therein dumped to enable continuous operation of the cullet collection mechanism.
As shown in fig. 1-2, the dust collecting mechanism comprises a dust collecting box 701, a transition box 705 is arranged above the dust collecting box 701, and the top surface of the dust collecting box 701 and the bottom surface of the transition box 705 are both arranged in an open manner, so that the dust collecting box 701 is communicated with the transition box 705; one side of the transition box 705 is connected with a dust collection pipe 702, and a dust collection opening of the dust collection pipe 702 is positioned at the bottom of the collection vehicle 1; the other side of the dust box 701 is connected with a fan 703, and the front end of the fan 703 is provided with a filter screen 704. During the running process of the collection vehicle 1, the controller 8 starts the fan 703, sucks the glass powder with lighter mass on the ground below the roller table into the transition box 705 through the dust collection pipe 702, the air is filtered by the filter screen 704 and then discharged, and the filtered glass powder falls into the dust collection box 701 below to be collected. Likewise, in order to facilitate cleaning of the glass powder in the dust box 701, it may be designed in a drawer structure, i.e., a structure with an open upper portion, which is extractable from the side of the collection vehicle 1; to facilitate the extraction of the dust bin 701, a handle 12 may be provided on the exterior thereof. The drawer structure is the prior art, and the detailed structure thereof is not described herein. The dust bin 701 can be pulled out periodically to dump the glass powder therein to enable continued operation of the dust collection mechanism.
In order to prevent the drawer type broken glass collecting box 6 and the dust collecting box 701 from being too long to be pulled out of the collecting vehicle 1, as shown in fig. 2-3, a partition plate 11 may be arranged in the collecting vehicle 1 to divide the collecting vehicle 1 into a left part and a right part, and each part is provided with a glass breaking roller 4, a broken glass collecting mechanism and a dust collecting mechanism respectively. Namely, the collection vehicle 1 is divided into two collection spaces, so that the problem that the collection vehicle is difficult to draw out due to the overlong length when the glass cullet collection box 6 and the dust collection box 701 are adopted can be avoided.
Working principle:
when the crawler belt device works, the crawler belt 902 is driven by the crawler belt wheel 901 driven by the motor three, so that the whole device is advanced. The first motor 2 drives the scraping plate 3 to rotate, and glass scraps on the ground are scraped into the collecting vehicle 1. The motor II 5 drives the glass breaking roller 4 to rotate, further breaks glass scraps, and the glass scraps scraped into the collecting trolley 1 later are pushed into the broken glass collecting box 6. In order to ensure cleaning quality, the fan 703 at the rear of the collection vehicle 1 is used for exhausting air outwards, glass powder on the ground is sucked into the transition box 705 in the collection vehicle 1 through the dust collection opening, and falls into the dust collection box 701 after being filtered and blocked by the filter screen 704, and only the broken glass collection box 6 and the dust collection box 701 need to be cleaned regularly.
The device of the embodiment has good cleaning effect on glass scraps below the cold end roller way and high automation degree, and can finish the cleaning work of glass scraps of a float production line with high quality; the device does not influence the normal production of the production line, and glass scraps can be cleaned below the roller way at any time.
Example 2
On the basis of the embodiment 1, as shown in fig. 1 and 3, a brush 301 is arranged at the bottom of the scraping plate 3 so as to facilitate the cleaning of glass scraps and enable the cleaning to be more thorough.
Example 3
On the basis of the embodiment 1, as shown in fig. 1-4, the first motor 2 is mounted on a linear motor 10, the linear motor 10 is mounted on the collection vehicle 1, and the linear motor 10 is electrically connected with the controller 8. When the scraping plate 3 rotates inwards to a position for scraping glass scraps into the collecting vehicle 1, the controller 8 controls the linear motor 10 to rotate to drive the scraping plate 3 to lift, at the moment, the motor I2 rotates reversely to drive the scraping plate 3 to open outwards, and after the scraping plate 3 is completely opened, the linear motor 10 drives the scraping plate 3 to fall down again to enable the scraping plate to contact the ground so as to continuously collect the glass scraps. The above actions are repeated, the height of the scraping plate 3 is continuously adjusted in the process of collecting glass scraps, no stop of the glass scraps in the process of cleaning can be realized, and the cleaning efficiency is greatly improved.
Although the present utility model has been described in detail by way of preferred embodiments with reference to the accompanying drawings, the present utility model is not limited thereto. Various equivalent modifications and substitutions may be made in the embodiments of the present utility model by those skilled in the art without departing from the spirit and scope of the present utility model, and it is intended that all such modifications and substitutions be within the scope of the present utility model/be within the scope of the present utility model as defined by the appended claims. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
Claims (8)
1. The glass scraps collecting device of the float production line is characterized by comprising a collecting vehicle (1), wherein a moving mechanism is arranged at the bottom of the collecting vehicle (1) so as to drive the collecting vehicle (1) to move; the front end of the collecting vehicle (1) is open, two opposite sides of the collecting vehicle are respectively provided with a first motor (2), an output shaft of the first motor (2) is vertically arranged, and a scraping plate (3) is connected to the output shaft; the glass crushing roller (4), the crushed glass collecting mechanism and the dust collecting mechanism are sequentially arranged in the collecting vehicle (1) from the front end to the rear end, and the glass crushing roller (4) is driven to rotate by a motor II (5); the broken glass collecting mechanism comprises a broken glass collecting box (6), and the broken glass collecting box (6) is arranged towards one side surface of the glass breaking roller (4) in an open manner; the dust collecting mechanism comprises a dust collecting box (701), one side of the dust collecting box (701) is connected with a dust collecting pipe (702), and a dust collecting opening of the dust collecting pipe (702) is positioned at the bottom of the collecting vehicle (1); a fan (703) is connected to the other side of the dust box (701), and a filter screen (704) is arranged at the front end of the fan (703); the first motor (2), the second motor (5) and the fan (703) are respectively and electrically connected with the controller (8).
2. A float line glass cullet collecting device according to claim 1, characterized in that the bottom of the scraper (3) is provided with a brush (301).
3. The float line glass cullet collecting device according to claim 1, wherein the first motor (2) is mounted on a linear motor (10), the linear motor (10) is mounted on the collecting vehicle (1), and the linear motor (10) is electrically connected with the controller (8).
4. A float line glass cullet collecting device according to claim 1, characterized in that the cullet collecting bin (6) and the dust bin (701) are both arranged in a drawer structure in the collecting vehicle (1).
5. The float production line glass scrap collecting device according to claim 4, wherein a partition plate (11) is arranged in the collecting vehicle (1) to divide the collecting vehicle (1) into a left part and a right part, and each part is respectively provided with a glass breaking roller (4), a broken glass collecting mechanism and a dust collecting mechanism.
6. A float line glass cullet collecting device according to claim 4, characterized in that the cullet collecting bin (6) and the dust bin (701) are each provided with a handle (12) externally.
7. The float production line glass scrap collecting device according to claim 1, wherein a transition box (705) is arranged above the dust box (701), the fan (703) and the dust suction pipe (702) are connected to the transition box (705), and the top surface of the dust box (701) is communicated with the bottom surface of the transition box (705).
8. The float line glass cullet collecting device according to claim 1, wherein the moving mechanism comprises a crawler wheel (901) arranged at the bottom of the collecting vehicle (1), the crawler wheel (901) is provided with a crawler belt (902), the crawler wheel (901) is driven by a motor three, and the motor three is electrically connected with the controller (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321402009.6U CN220143518U (en) | 2023-06-05 | 2023-06-05 | Float production line glass scraps collection device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321402009.6U CN220143518U (en) | 2023-06-05 | 2023-06-05 | Float production line glass scraps collection device |
Publications (1)
Publication Number | Publication Date |
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CN220143518U true CN220143518U (en) | 2023-12-08 |
Family
ID=89013935
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321402009.6U Active CN220143518U (en) | 2023-06-05 | 2023-06-05 | Float production line glass scraps collection device |
Country Status (1)
Country | Link |
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CN (1) | CN220143518U (en) |
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2023
- 2023-06-05 CN CN202321402009.6U patent/CN220143518U/en active Active
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