CN220111661U - Quality detection device for thin film capacitor - Google Patents
Quality detection device for thin film capacitor Download PDFInfo
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- CN220111661U CN220111661U CN202321142990.3U CN202321142990U CN220111661U CN 220111661 U CN220111661 U CN 220111661U CN 202321142990 U CN202321142990 U CN 202321142990U CN 220111661 U CN220111661 U CN 220111661U
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- fixedly connected
- film capacitor
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- 238000001514 detection method Methods 0.000 title claims abstract description 86
- 239000003990 capacitor Substances 0.000 title claims abstract description 79
- 239000010409 thin film Substances 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000007689 inspection Methods 0.000 claims 7
- 239000010408 film Substances 0.000 abstract description 53
- 239000002184 metal Substances 0.000 abstract description 52
- 238000003860 storage Methods 0.000 abstract description 3
- 239000011104 metalized film Substances 0.000 description 8
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The utility model discloses a quality detection device for a thin film capacitor, which comprises a bottom plate, wherein the upper surface of the bottom plate is fixedly connected with a conveyor belt, the upper surface of the bottom plate is fixedly connected with a detection table, one side surface of the detection table is fixedly connected with a detection mechanism, the upper surface of the bottom plate is fixedly connected with a grabbing mechanism, the upper surface of the bottom plate is fixedly connected with a material receiving mechanism, the detection mechanism comprises a motor body, a connecting shaft, a rotating plate, a connecting rod and a sliding block, and one side surface of the detection table is fixedly connected with the motor body; the utility model realizes the one-time accurate detection function of the metal film capacitor by arranging the detection mechanism and the grabbing mechanism, improves the quality detection efficiency of the metal film capacitor, realizes the automatic classification storage function of the detected metal film capacitor by arranging the material receiving mechanism, reduces the workload of staff and is convenient for the detection work of the staff.
Description
Technical Field
The utility model relates to the technical field of capacitor processing equipment, in particular to a quality detection device for a thin film capacitor.
Background
The metallized film capacitor is a capacitor which is made by taking an organic plastic film as a medium, taking a metallized film as an electrode and making the capacitor by a winding mode (except a lamination structure), wherein the film used by the metallized film capacitor is made of polyethylene, polypropylene, polycarbonate and the like, and laminated film is also used except winding mode, wherein the polyester film medium and the polypropylene film medium are most widely applied, and the shape and the size of the capacitor need to be detected in the production process, so that the produced product is ensured to be within an allowable error;
when the existing quality detection device is used, due to the upper and lower limits of errors, qualified products can be screened out only by multiple screening, and the detection efficiency is low;
the Chinese patent with the application number of 202122487367.9 discloses a quality detection device for a metallized film capacitor, which is used for rapidly detecting the form and the size of the metallized film capacitor through mutual cooperation among all components, avoiding repeated detection, greatly improving the detection efficiency, improving the applicability of equipment through a first detection mechanism and a second detection mechanism, rapidly adjusting the upper and lower error limits of the metallized film capacitors with different types and facilitating distinguishing different unqualified products;
to above-mentioned problem, current patent gives the solution, but the first detection mechanism that its set up is in the detection process, if the size of metallized film capacitor is less than the error upper limit, can continue to carry out the lower limit detection of error of metal film capacitor through first detection mechanism, if the size of metal film capacitor is greater than the error upper limit, then needs the manual work to take off it, has increased staff's work burden, brings inconvenience for staff's detection work.
For this purpose, a quality detection device for a thin film capacitor is proposed.
Disclosure of Invention
The utility model aims to provide a quality detection device for a thin film capacitor, which can solve the problems that the size of a metal thin film capacitor is larger than the upper limit of an error, the metal thin film capacitor needs to be manually taken down, the workload of a worker is increased, and the detection work of the worker is inconvenient.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the quality detection device for the thin film capacitor comprises a bottom plate, wherein a conveyor belt is fixedly connected to the upper surface of the bottom plate, a detection table is fixedly connected to the upper surface of the bottom plate, a detection mechanism is fixedly connected to one side surface of the detection table, a grabbing mechanism is fixedly connected to the upper surface of the bottom plate, and a material receiving mechanism is fixedly connected to the upper surface of the bottom plate;
the detection mechanism comprises a motor body, a connecting shaft, a rotating plate, connecting rods and a sliding block, wherein one side surface of the detection table is fixedly connected with the motor body, the output end of the motor body is fixedly connected with the connecting shaft, one end of the connecting shaft is fixedly connected with the rotating plate, the rotating plate is rotationally connected with the detection table, one side surface of the rotating plate is symmetrically rotationally connected with four connecting rods, one end of each connecting rod is rotationally connected with the sliding block, and the sliding blocks are all in sliding connection with the detection table.
Preferably, the upper surface of the bottom plate is fixedly connected with a controller.
Preferably, the outer side surface of the conveyor belt is symmetrically and fixedly connected with two limit belts.
Preferably, the detection mechanism further comprises a spring, clamping plates, a limiting rod and a pressure sensor, wherein two springs are symmetrically and fixedly connected to one side surface of the sliding block, two clamping plates are fixedly connected to one ends of the springs, limiting rods are symmetrically and fixedly connected to one side surface of the clamping plates, the springs are sleeved on the outer side surfaces of the limiting rods, two limiting rods are both in sliding connection with the sliding block, and pressure sensors are fixedly connected to one side surface of the clamping plates.
Preferably, the output end of the motor body is fixedly connected with the connecting shaft through a coupler.
Preferably, the grabbing mechanism comprises a supporting frame, a linear motor, an air cylinder, a connecting plate and a manipulator, wherein the supporting frame is fixedly connected to the surface of the upper portion of the bottom plate, the linear motor is fixedly connected to one side surface of the supporting frame, the output end of the linear motor is symmetrically and fixedly connected with the air cylinder, the output end of the air cylinder is fixedly connected with the connecting plate, and the manipulators are fixedly connected to two sides of the connecting plate.
Preferably, the material receiving mechanism comprises an electric telescopic rod, a sliding plate, a first material receiving box and a second material receiving box, wherein the electric telescopic rod is fixedly connected with the upper surface of the bottom plate, the sliding plate is fixedly connected with the output end of the electric telescopic rod, the sliding plate is in sliding connection with the bottom plate, the first material receiving box is arranged on the upper surface of the sliding plate, and the second material receiving box is arranged on the upper surface of the sliding plate.
Preferably, the upper surface of the sliding plate is symmetrically and fixedly connected with a limiting plate, one of the limiting plates is connected with the first material receiving box in a matched manner, and the other limiting plate is connected with the second material receiving box in a matched manner.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the linear motor is started firstly, then the cylinder is started, after the metal film capacitor is grabbed by the manipulator, the output end of the cylinder is contracted, the output end of the linear motor moves, so that the manipulator is restored to the original position, after the metal film capacitor is placed on the detection table by the manipulator, the motor body is started, the pressure sensor is moved to a proper position to detect the size of the metal film capacitor, if the detection value of the pressure sensor is between preset values, the metal film capacitor is a qualified product, and if the detection value of the pressure sensor is smaller than the lowest preset value or larger than the largest preset value, the metal film capacitor is an unqualified product, so that the one-time accurate detection function of the metal film capacitor is realized, and the quality detection efficiency of the metal film capacitor is improved;
2. according to the utility model, the material receiving mechanism is arranged, when the metal film capacitor is detected as a qualified product, the output end of the electric telescopic rod extends, so that the first material receiving box moves to a proper position, the qualified metal film capacitor is placed in the first material receiving box, when the metal film capacitor is detected as a disqualified product, the output end of the electric telescopic rod contracts, so that the second material receiving box moves to a proper position, the disqualified metal film capacitor is placed in the second material receiving box, the automatic classification storage function of the detected metal film capacitor is realized, the work load of workers is reduced, and the detection work of the workers is facilitated.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is an overall structural view of the present utility model;
FIG. 2 is a structural view of the detection mechanism of the present utility model;
FIG. 3 is a structural view of a support frame according to the present utility model;
fig. 4 is a structural view of the electric telescopic rod of the present utility model.
Reference numerals illustrate:
1. a bottom plate; 2. a conveyor belt; 3. a detection table; 4. a detection mechanism; 41. a motor body; 42. a connecting shaft; 43. a rotating plate; 44. a connecting rod; 45. a slide block; 46. a spring; 47. a clamping plate; 48. a limit rod; 49. a pressure sensor; 5. a grabbing mechanism; 51. a support frame; 52. a linear motor; 53. a cylinder; 54. a connecting plate; 55. a manipulator; 6. a material receiving mechanism; 61. an electric telescopic rod; 62. a slide plate; 63. a first receiving bin; 64. a second receiving bin; 7. a controller; 8. a limit belt; 9. a coupling; 10. and a limiting plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 4, the present utility model provides a technical solution:
the quality detection device for the thin film capacitor comprises a bottom plate 1, wherein a conveyor belt 2 is fixedly connected to the upper surface of the bottom plate 1, a detection table 3 is fixedly connected to the upper surface of the bottom plate 1, a detection mechanism 4 is fixedly connected to one side surface of the detection table 3, a grabbing mechanism 5 is fixedly connected to the upper surface of the bottom plate 1, and a material receiving mechanism 6 is fixedly connected to the upper surface of the bottom plate 1;
the detection mechanism 4 comprises a motor body 41, a connecting shaft 42, a rotating plate 43, a connecting rod 44 and a sliding block 45, wherein one side surface of the detection table 3 is fixedly connected with the motor body 41, the output end of the motor body 41 is fixedly connected with the connecting shaft 42, one end of the connecting shaft 42 is fixedly connected with the rotating plate 43, the rotating plate 43 is rotationally connected with the detection table 3, one side surface of the rotating plate 43 is symmetrically rotationally connected with four connecting rods 44, one end of the connecting rod 44 is rotationally connected with the sliding block 45, and the four sliding blocks 45 are all in sliding connection with the detection table 3.
Specifically, as shown in fig. 1, the upper surface of the bottom plate 1 is fixedly connected with a controller 7, and the operation of the detection device is conveniently controlled by the controller 7.
Specifically, as shown in fig. 1, two limiting belts 8 are symmetrically and fixedly connected to the outer side surface of the conveyor belt 2, and the metal film capacitor is stably transmitted through the limiting belts 8.
Specifically, as shown in fig. 1 and fig. 2, the detection mechanism 4 further includes a spring 46, a clamping plate 47, a limiting rod 48 and a pressure sensor 49, two springs 46 are symmetrically and fixedly connected to one side surface of the slider 45, one end of each spring 46 is fixedly connected with the clamping plate 47, one side surface of each clamping plate 47 is symmetrically and fixedly connected with the limiting rod 48, the springs 46 are sleeved on the outer side surface of each limiting rod 48, the two limiting rods 48 are both in sliding connection with the slider 45, and one side surface of each clamping plate 47 is fixedly connected with the pressure sensor 49.
Specifically, as shown in fig. 2, the output end of the motor body 41 is fixedly connected with the connecting shaft 42 through the coupling 9, and when the motor body 41 is started, the connecting shaft 42 is overload-protected through the coupling 9.
Specifically, as shown in fig. 1 and fig. 3, the grabbing mechanism 5 includes a support frame 51, a linear motor 52, an air cylinder 53, a connecting plate 54 and a manipulator 55, the support frame 51 is fixedly connected to the upper surface of the bottom plate 1, the linear motor 52 is fixedly connected to one side surface of the support frame 51, the output end of the linear motor 52 is symmetrically and fixedly connected to the air cylinder 53, the output end of the air cylinder 53 is fixedly connected to the connecting plate 54, and both sides of the connecting plate 54 are fixedly connected to the manipulator 55.
Aiming at the problems that when the existing quality detection device is used, due to the upper and lower limits of errors, qualified products can be screened out only by sometimes needing multiple screening, the detection efficiency is slower, the prior patent provides a solution, but in the detection process of the first detection mechanism, if the size of a metallized film capacitor is smaller than the upper limit of errors, the lower limit detection of the error of the metal film capacitor can be continuously carried out through the first detection mechanism, if the size of the metal film capacitor is larger than the upper limit of errors, the metal film capacitor needs to be manually taken down, the workload of workers is increased, inconvenience is brought to the detection work of the workers, the utility model is provided with the bottom plate 1, the conveyor belt 2, the detection table 3, the detection mechanism 4 and the grabbing mechanism 5, firstly, the metal film capacitor to be detected is placed on the upper surface of the conveyor belt 2 for conveying, then, the linear motor 52 is started, the output end of the linear motor 52 drives the air cylinder 53 to move, then the air cylinder 53 moves to drive the connecting plate 54 to move, and then the manipulator 55 is driven to move to a proper position, then the air cylinder 53 is started, the output end of the air cylinder 53 stretches to drive the connecting plate 54 to move downwards, and then the manipulator 55 is driven to move downwards to grab the metal film capacitor, then the output end of the air cylinder 53 contracts to drive the connecting plate 54 to move upwards, and then the manipulator 55 is driven to move upwards to a proper position, then the linear motor 52 is started, the output end of the linear motor 52 drives the air cylinder 53 to restore to the original position, the output end of the air cylinder 53 stretches, the metal film capacitor is placed on the upper surface of the detection table 3 through the manipulator 55, then the motor body 41 is started, the output end of the motor body 41 rotates to drive the connecting shaft 42 to rotate, and then the rotating plate 43 is driven to rotate, then the connecting rod 44 is driven to move through the rotation of the rotating plate 43, the sliding block 45 is driven to move in opposite directions, then the spring 46, the clamping plate 47, the limiting rod 48 and the pressure sensor 49 are driven to move in opposite directions through the sliding block 45, after the pressure sensor 49 moves to a proper position, the size of the metal film capacitor is detected, if the detection value of the pressure sensor 49 is between preset values, the metal film capacitor is a qualified product, and if the detection value of the pressure sensor 49 is smaller than the lowest preset value or larger than the maximum preset value, the metal film capacitor is a disqualified product, the one-time accurate detection function of the metal film capacitor is realized, the quality detection efficiency of the metal film capacitor is improved, after detection is finished, the output end of the air cylinder 53 stretches, the detected metal film capacitor is grabbed through one manipulator 55, the metal film capacitor to be detected is grabbed through the other manipulator 55, and then the metal film capacitor to be detected is placed on the upper surface of the detection table 3 for size detection.
Specifically, as shown in fig. 1 and fig. 4, the material receiving mechanism 6 includes an electric telescopic rod 61, a sliding plate 62, a first material receiving box 63 and a second material receiving box 64, the electric telescopic rod 61 is fixedly connected to the upper surface of the base plate 1, the sliding plate 62 is fixedly connected to the output end of the electric telescopic rod 61, the sliding plate 62 is slidably connected with the base plate 1, the first material receiving box 63 is disposed on the upper surface of the sliding plate 62, and the second material receiving box 64 is disposed on the upper surface of the sliding plate 62.
Specifically, as shown in fig. 1 and fig. 4, the upper surface of the sliding plate 62 is symmetrically and fixedly connected with a limiting plate 10, one of the limiting plates 10 is cooperatively connected with the first material receiving box 63, one of the limiting plates 10 is cooperatively connected with the second material receiving box 64, and the moving stability of the first material receiving box 63 and the second material receiving box 64 is ensured through the limiting plate 10.
When the metal film capacitor detects as qualified products, the output end of the electric telescopic rod 61 stretches to drive the sliding plate 62 to move, then drives the first material receiving box 63 to move to a proper position, then the qualified metal film capacitor is placed in the first material receiving box 63 through the manipulator 55 grabbing the detected metal film capacitor, when the metal film capacitor detects as unqualified products, the output end of the electric telescopic rod 61 contracts to drive the sliding plate 62 to move, then drives the second material receiving box 64 to move to a proper position, then the unqualified metal film capacitor is placed in the second material receiving box 64 through the manipulator 55 grabbing the detected metal film capacitor, the automatic classification storage function of the detected metal film capacitor is realized, the work load of workers is reduced, and the detection work of the workers is facilitated.
Working principle: the metal film capacitor is conveyed by the conveyor belt 2, then the linear motor 52 is started, the manipulator 55 is moved to a proper position, then the air cylinder 53 is started, the manipulator 55 is moved downwards to grab the metal film capacitor, then the output end of the air cylinder 53 is contracted, the manipulator 55 is moved upwards to a proper position, then the linear motor 52 is started, the air cylinder 53 is restored to the original position, the output end of the air cylinder 53 is extended, the metal film capacitor is placed on the upper surface of the detection table 3 by the manipulator 55, then the motor body 41 is started, the pressure sensor 49 is moved, after the pressure sensor 49 is moved to a proper position, the size of the metal film capacitor is detected, if the detection value of the pressure sensor 49 is between preset values, the qualified product is obtained, if the detection value of the pressure sensor 49 is smaller than the lowest preset value or larger than the maximum preset value, namely, after the detection is finished, the output end of the air cylinder 53 stretches, the detected metal film capacitor is grabbed by one manipulator 55, the metal film capacitor to be detected is grabbed by the other manipulator 55, the metal film capacitor to be detected is further placed on the upper surface of the detection table 3 for detection, when the metal film capacitor is detected as a qualified product, the output end of the electric telescopic rod 61 stretches, the first material receiving box 63 moves to a proper position, the qualified metal film capacitor is placed in the first material receiving box 63, when the metal film capacitor is detected as a unqualified product, the output end of the electric telescopic rod 61 contracts, the second material receiving box 64 moves to a proper position, and the unqualified metal film capacitor is placed in the second material receiving box 64.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.
Claims (8)
1. The utility model provides a quality detection device for thin film capacitor, includes bottom plate (1), its characterized in that: the automatic feeding device is characterized in that a conveyor belt (2) is fixedly connected to the upper surface of the bottom plate (1), a detection table (3) is fixedly connected to the upper surface of the bottom plate (1), a detection mechanism (4) is fixedly connected to one side surface of the detection table (3), a grabbing mechanism (5) is fixedly connected to the upper surface of the bottom plate (1), and a receiving mechanism (6) is fixedly connected to the upper surface of the bottom plate (1);
detection mechanism (4) are including motor body (41), connecting axle (42), rotation board (43), connecting rod (44) and slider (45), one side fixed surface of detecting platform (3) is connected with motor body (41), the output fixedly connected with connecting axle (42) of motor body (41), one end fixedly connected with rotation board (43) of connecting axle (42), rotation board (43) are connected with rotation of detecting platform (3), one side surface symmetry of rotation board (43) rotates and is connected with four connecting rods (44), one end rotation of connecting rod (44) is connected with slider (45), four slider (45) all with detect platform (3) sliding connection.
2. The quality inspection device for a thin film capacitor according to claim 1, wherein: the upper surface of the bottom plate (1) is fixedly connected with a controller (7).
3. The quality inspection device for a thin film capacitor according to claim 1, wherein: two limit belts (8) are symmetrically and fixedly connected to the outer side surface of the conveyor belt (2).
4. The quality inspection device for a thin film capacitor according to claim 1, wherein: the detection mechanism (4) further comprises a spring (46), clamping plates (47), limiting rods (48) and pressure sensors (49), two springs (46) are symmetrically and fixedly connected to one side surface of the sliding block (45), two springs (46) are fixedly connected with the clamping plates (47) at one end, limiting rods (48) are symmetrically and fixedly connected to one side surface of the clamping plates (47), the springs (46) are sleeved on the outer side surfaces of the limiting rods (48), the two limiting rods (48) are both in sliding connection with the sliding block (45), and pressure sensors (49) are fixedly connected to one side surface of the clamping plates (47).
5. The quality inspection device for a thin film capacitor according to claim 1, wherein: the output end of the motor body (41) is fixedly connected with the connecting shaft (42) through the coupler (9).
6. The quality inspection device for a thin film capacitor according to claim 1, wherein: snatch mechanism (5) including support frame (51), linear motor (52), cylinder (53), connecting plate (54) and manipulator (55), the upper portion fixed surface of bottom plate (1) is connected with support frame (51), one side fixed surface of support frame (51) is connected with linear motor (52), the output symmetry fixed connection cylinder (53) of linear motor (52), the output fixedly connected with connecting plate (54) of cylinder (53), the equal fixedly connected with manipulator (55) in both sides of connecting plate (54).
7. The quality inspection device for a thin film capacitor according to claim 1, wherein: the material collecting mechanism (6) comprises an electric telescopic rod (61), a sliding plate (62), a first material collecting box (63) and a second material collecting box (64), wherein the electric telescopic rod (61) is fixedly connected to the upper surface of the bottom plate (1), the sliding plate (62) is fixedly connected to the output end of the electric telescopic rod (61), the sliding plate (62) is slidably connected with the bottom plate (1), the first material collecting box (63) is arranged on the upper surface of the sliding plate (62), and the second material collecting box (64) is arranged on the upper surface of the sliding plate (62).
8. The quality inspection device for a thin film capacitor according to claim 7, wherein: the upper surface of the sliding plate (62) is symmetrically and fixedly connected with limiting plates (10), one limiting plate (10) is matched and connected with a first material receiving box (63), and one limiting plate (10) is matched and connected with a second material receiving box (64).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321142990.3U CN220111661U (en) | 2023-05-12 | 2023-05-12 | Quality detection device for thin film capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321142990.3U CN220111661U (en) | 2023-05-12 | 2023-05-12 | Quality detection device for thin film capacitor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220111661U true CN220111661U (en) | 2023-12-01 |
Family
ID=88913562
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321142990.3U Active CN220111661U (en) | 2023-05-12 | 2023-05-12 | Quality detection device for thin film capacitor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220111661U (en) |
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2023
- 2023-05-12 CN CN202321142990.3U patent/CN220111661U/en active Active
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