CN220034895U - High-efficiency continuous reduction cleaning machine - Google Patents
High-efficiency continuous reduction cleaning machine Download PDFInfo
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- CN220034895U CN220034895U CN202320236928.4U CN202320236928U CN220034895U CN 220034895 U CN220034895 U CN 220034895U CN 202320236928 U CN202320236928 U CN 202320236928U CN 220034895 U CN220034895 U CN 220034895U
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- cam
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- 238000004140 cleaning Methods 0.000 title claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 65
- 238000009987 spinning Methods 0.000 claims abstract description 39
- 238000005406 washing Methods 0.000 claims abstract description 29
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 239000006052 feed supplement Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 230000001502 supplementing effect Effects 0.000 claims description 19
- 230000035939 shock Effects 0.000 claims description 4
- 239000012295 chemical reaction liquid Substances 0.000 claims description 2
- 239000003814 drug Substances 0.000 abstract description 29
- 239000007788 liquid Substances 0.000 abstract description 28
- 230000010355 oscillation Effects 0.000 abstract description 9
- 229940079593 drug Drugs 0.000 abstract description 5
- 239000013589 supplement Substances 0.000 abstract description 2
- 238000006722 reduction reaction Methods 0.000 description 20
- 229920004933 Terylene® Polymers 0.000 description 7
- 239000004744 fabric Substances 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000003513 alkali Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000009990 desizing Methods 0.000 description 2
- 239000000986 disperse dye Substances 0.000 description 2
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005411 Van der Waals force Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000002453 shampoo Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to a high-efficiency continuous reduction cleaning machine which comprises a washing tank, a guide wheel set, a power wheel set, an oscillation cleaning frame, two feeding devices and a storage box, wherein the storage box is used for storing reduction medicines, the guide wheel set, the power wheel set, the oscillation cleaning frame, the two feeding devices and the storage box are all arranged on the washing tank, spinning materials are sequentially wound on the guide wheel set and the power wheel set, pass through the oscillation cleaning frame, are respectively arranged on the upper side and the lower side of the oscillation cleaning frame and are in transmission connection with the power wheel set of each feeding device, the feeding devices are in transmission connection with the power wheel set, the feeding devices are communicated with the storage box, the feeding times of the two feeding devices are staggered, the spinning materials pass through the space between the two feeding devices, so that the feeding devices on the upper side and the feeding devices on the lower side can not only supplement medicine liquid in real time, but also blow the medicine liquid to the spinning materials from the upper side and the lower side of the spinning materials, and the contact between the spinning materials and the medicine liquid is ensured.
Description
Technical Field
The utility model relates to the technical field of textile, in particular to a high-efficiency continuous reduction cleaning machine.
Background
As is well known, due to the specific molecular structure of the terylene, the combination between the disperse dye and the terylene molecules depends on van der waals force rather than chemical bond, which leads to that the dye macromolecules are easy to separate from the terylene molecules after the disperse dye is dyed on the terylene molecules, so that reduction cleaning is needed to remove the dye molecules which are not combined on the surface of the terylene molecules, and the color fastness of the terylene molecules is improved.
The current general reduction cleaning method for terylene cloth species is as follows: cloth receiving, desizing, dyeing, reduction cleaning and shaping. Specifically, after the fabric is put into a loom, desizing, dyeing, cooling and washing after dyeing, reducing and washing after cooling and washing, washing off the floating color on the surface of the fabric, and then carrying out high-temperature heat setting. During reduction cleaning, liquid alkali 1.5% (o.w.f) and sodium hydrosulfite 1.0% (o.w.f) are added into the vat, the temperature is raised to 80-90 ℃ and kept for 20-30 minutes for alkaline reduction cleaning, and then the vat is cooled to normal temperature and taken out of the vat, so that dye molecules which are remained on the surface of polyester molecules and are not dyed are removed, and the color fastness is improved.
However, since the cloth needs to be subjected to reduction washing by adding liquid alkali, sodium hydrosulfite and other medicines, the quality problem of the reduction shampoo can be caused if the concentration of the medicines can not be timely supplemented in the continuous reduction washing process. And during reduction washing, the washing efficiency is still insufficient when the spinning material is contacted with the medicines in the washing tank.
Disclosure of Invention
In order to overcome the technical defects in the prior art, the utility model provides the efficient continuous reduction cleaning machine which not only can supplement the medicine liquid in real time, but also can blow the medicine liquid to the spinning material from the upper side and the lower side of the spinning material, thereby ensuring the contact between the spinning material and the medicine liquid and ensuring the reduction cleaning quality.
The technical scheme adopted by the utility model is as follows:
high-efficient continuous reduction cleaning machine, its characterized in that: including rinsing bath, direction wheelset, power wheelset, shock wash rack, two feed supplement device and storage box are all installed on rinsing bath, spin the material around establishing in proper order on direction wheelset and power wheelset, spin the material and pass and vibrate the wash rack, each feed supplement device is installed respectively and is being connected in shock wash rack upper and lower both sides and with each feed supplement device power wheelset transmission, feed supplement device is connected with the power wheelset transmission, feed supplement device and storage box intercommunication, two feed supplement device's feed supplement time staggers, spin the material and pass between two feed supplement device.
Preferably: the guide wheel set comprises a plurality of guide wheels, each guide wheel is rotatably arranged on the washing tank respectively, each guide wheel is respectively arranged at two ends of the power wheel set, spinning materials enter the power wheel set under the guide of the guide wheel on one side of the power wheel set, and the spinning materials flow out under the guide of the guide wheel on the other side of the power wheel set.
Preferably: the power wheel group comprises a first driving wheel and a second driving wheel, the first driving wheel and the second driving wheel are rotatably arranged on the washing tank, a first cam is arranged on the first driving wheel, a second cam is arranged on the second driving wheel, and the two feeding devices are respectively connected with the first cam and the second cam in a transmission manner.
Preferably: the first cam axis and the plane where the first driving wheel axis is located are defined as a first pointing plane, the plane where the second cam axis and the second cam are located is defined as a second pointing plane, the first pointing plane and the second pointing plane are axisymmetric relative to the central axis of the vibration cleaning frame, the distance between the first cam axis and the first driving wheel axis is equal to the distance between the second cam axis and the second driving wheel axis, and the axes of the first cam and the second cam are respectively located on the upper side and the lower side of the plane where the first driving wheel axis and the second driving wheel axis are located.
Preferably: the vibration cleaning frame comprises a cleaning frame and a plurality of supporting feet, each supporting foot is fixed on the cleaning frame, each supporting foot is installed on the washing tank, the material supplementing device is installed on the supporting foot, each material supplementing device is in transmission connection with the driving wheel, and each material supplementing device is provided with a water outlet on the cleaning frame.
Preferably: the feeding device comprises a movable piston, a feeding barrel, a water outlet, a first one-way valve and a second one-way valve, wherein the movable piston slides along the feeding barrel, the first one-way valve and the second one-way valve are both arranged on the feeding barrel and are communicated with a storage box, the second one-way valve is communicated with the water outlet, the movable piston is connected with a power wheel set in a transmission way, and the first one-way valve and the second one-way valve enable reaction liquid in the storage box to flow to the water outlet in a one-way.
Preferably: each water outlet points to the movement direction of the spinning material.
The beneficial effects of the utility model are as follows:
the storage box is used for storing the reduction medicine, the guide pulley group, the power pulley group, vibrate the wash rack, two feed supplement devices and storage box are all installed on the washing tank, spin the material around establishing on guide pulley group and power pulley group in proper order, spin the material and pass and vibrate the wash rack, each feed supplement device is installed respectively and is vibrate the wash rack upper and lower both sides and be connected with each feed supplement device power pulley group transmission, feed supplement device and power pulley group transmission are connected, feed supplement device and storage box intercommunication, the feed supplement time staggers of two feed supplement devices, spin the material passes between two feed supplement devices, the feed supplement device of upside and downside not only can supply medicine liquid in real time to the crisscross medicine liquid that spouts of spun material that passes through like this, and blow medicine liquid to spinning material from the upper and lower both sides of spinning material, guaranteed spinning material and medicine liquid contact.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic diagram of the overall structure of the feeding device.
Fig. 3 is a schematic diagram of a vibrating cleaning frame.
Reference numerals illustrate:
11. a washing tank;
12. a guide wheel set; 121. a guide wheel;
131. a first drive wheel; 1311. a first cam; 132. a second driving wheel; 1321. a second cam;
14. vibrating the cleaning frame; 141. cleaning a frame; 142. supporting feet;
15. a material supplementing device; 151. a movable piston; 152. a feed supplementing cylinder; 153. a water outlet; 154. a first one-way valve; 155. a second one-way valve;
16. and a storage box.
Detailed Description
The utility model is further described below with reference to the accompanying drawings:
as shown in the figure, the embodiment provides a high-efficiency continuous reduction cleaning machine, which is used in the continuous reduction cleaning process of fabrics, and comprises the following steps of
S1: the method comprises the steps of reducing and cleaning, namely sending the collected unwashed spinning material into a reducing and cleaning machine, vibrating and cleaning the spinning material and dynamically supplementing the material by the reducing and cleaning machine, ensuring the full contact of the spinning material and a medicine liquid, ensuring the concentration of a reducing medicine, ensuring the quality of reducing and cleaning, cleaning the dyed spinning material through cleaning equipment, wherein cleaning water in the dyed spinning material contains 1.8g/L, 2.0g/L or 2.2g/L of reducing and cleaning agent, the pH value of the cleaning water is 4, 4.2 or 4.5, and the temperature of the cleaning water is 90 ℃, 92 ℃ or 95 ℃;
s2: solidifying, namely adding the spun material subjected to reduction cleaning in the step S1 into cold water, controlling the temperature of the cold water to be 10 ℃, 12 ℃ or 15 ℃, and soaking for 2 hours, 2.5 hours or 3 hours;
s3: washing, namely washing the spinning material in the step S3 by using water;
s4: drying and shaping, namely rapidly putting the spun material washed in the step S4 into a drying chamber for drying and shaping;
the reduction cleaning machine comprises a washing tank 11, a guide wheel set 12, a power wheel set, an oscillation cleaning frame 14, two feeding devices 15 and a storage box 16, wherein the storage box 16 is used for storing liquid reduction medicines, the guide wheel set 12, the power wheel set, the oscillation cleaning frame 14, the two feeding devices 15 and the storage box 16 are all arranged on the washing tank 11, spinning sequentially winds around the guide wheel set 12 and the power wheel set, the spinning passes through the oscillation cleaning frame 14, the feeding devices 15 are respectively arranged on the upper side and the lower side of the oscillation cleaning frame 14 and are in transmission connection with the power wheel sets of the feeding devices 15, the feeding devices 15 are in transmission connection with the power wheel sets, the feeding devices 15 are communicated with the storage box 16, the feeding times of the two feeding devices 15 are staggered, the spinning passes between the two feeding devices 15, so that the feeding devices 15 on the upper side and the feeding devices 15 on the lower side alternately spray medicine liquid to the passing spinning, the medicine liquid can be supplemented in real time, and the medicine liquid is blown to the spinning from the upper side and the lower side of the spinning, and the contact between the spinning and the medicine liquid is ensured.
The guiding wheel set 12 comprises a plurality of guiding wheels 121, each guiding wheel 121 is rotatably arranged on the washing tank 11 respectively, each guiding wheel is respectively arranged at two ends of the power wheel set, spinning materials enter the power wheel set under the guiding of the guiding wheel 121 at one side of the power wheel set, the spinning materials flow out under the guiding of the guiding wheel 121 at the other side of the power wheel set, and each guiding wheel 121 is used for guiding the spinning materials.
The power wheel set comprises a first driving wheel 131 and a second driving wheel 132, the first driving wheel 131 and the second driving wheel 132 are rotatably arranged on the washing tank 11, a first cam 1311 is arranged on the first driving wheel 131, a second cam 1321 is arranged on the second driving wheel 132, two material supplementing devices 15 are respectively connected with the first cam 1311 and the second cam 1321 in a transmission manner, and the first cam 1311 and the second cam 1321 respectively provide power for the cloth corresponding to the material supplementing devices 15.
Specifically, the principle of the first cam 1311 and the second cam 1321 powering the corresponding feeding device 15 is that: the plane where the axis of the first cam 1311 and the axis of the first driving wheel 131 are defined as a first pointing plane, the plane where the axis of the second cam 1321 and the axis of the second driving wheel 132 are defined as a second pointing plane, the first pointing plane and the second pointing plane are axisymmetric relative to the central axis of the oscillation cleaning frame 14, the distance between the axis of the first cam 1311 and the axis of the first driving wheel 131 is equal to the distance between the axis of the second cam 1321 and the axis of the second driving wheel 132, and the axes of the first cam 1311 and the second cam 1321 are respectively positioned on the upper side and the lower side of the plane where the axis of the first driving wheel 131 and the axis of the second driving wheel 132 are positioned, so that the pushing of the first cam 1311 and the second cam 1321 to the feeding devices 15 is staggered, the feeding time of each feeding device 15 is different, the feeding devices 15 can spray the liquid medicine in the spinning direction at different times, and the indicated spinning materials oscillate up and down under pushing are in full contact with the liquid medicine in the washing tank 11, and the contact between the liquid medicine and the spinning materials is ensured.
The vibration cleaning frame 14 comprises a cleaning frame 141 and a plurality of supporting legs 142, each supporting leg 142 is fixed on the cleaning frame 141, each supporting leg 142 is installed on the washing tank 11, the material supplementing device 15 is installed on the supporting leg 142, each material supplementing device 15 is connected with a driving wheel in a transmission manner, each material supplementing device 15 is provided with a water outlet 153 on the cleaning frame 141, and the cleaning frame 141 is used for supporting each material supplementing device 15.
The material supplementing device 15 comprises a movable piston 151, a material supplementing cylinder 152, a water outlet 153, a first one-way valve 154 and a second one-way valve 155, wherein the movable piston 151 slides along the material supplementing cylinder 152, the first cam 1311 and the second cam 1321 respectively squeeze the movable piston 151 when rotating, the first one-way valve 154 and the second one-way valve 155 are respectively arranged on the material supplementing cylinder 152, the first one-way valve 154 is communicated with the material storage tank 16, the second one-way valve 155 is communicated with the water outlet 153, the movable piston 151 is respectively in transmission connection with the first driving wheel 131 and the second driving wheel 132, when the movable piston 151 is pushed by the first cam 1311 and the second cam 1321 to reciprocate, the first one-way valve 154 and the second one-way valve 155 enable liquid medicine in the material storage tank 16 to enter the water washing tank 11, and the spinning material is relevant, and the higher in the material storage tank 16, the higher in the speed of the material storage tank 11 is, the water washing effect is further ensured, the higher in the spinning material storage tank 153 and the same in the direction of the liquid medicine flowing direction, and the liquid medicine in the same direction as the water outlet is more convenient to make the liquid medicine flow, and the liquid in the same direction as the water outlet and the water outlet is more convenient to make the liquid flow and the liquid flow in the same direction.
While the basic principles and main features of the utility model and advantages of the utility model have been shown and described, it will be understood by those skilled in the art that the present utility model is not limited by the foregoing embodiments, which are described in the foregoing description merely illustrate the principles of the utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model as defined in the appended claims and their equivalents.
Claims (7)
1. High-efficient continuous reduction cleaning machine, its characterized in that: including rinsing bath, direction wheelset, power wheelset, shock wash rack, two feed supplement device and storage box are all installed on rinsing bath, spin material around establishing in proper order on direction wheelset and power wheelset, spin material passes and shakes the wash rack, each feed supplement device is installed respectively and is connected in shock wash rack upper and lower both sides and with each feed supplement device power wheelset transmission, feed supplement device is connected with the power wheelset transmission, feed supplement device and storage box intercommunication, two feed supplement device's feed supplement time staggers, spin material passes between two feed supplement device.
2. The efficient continuous reduction cleaning machine according to claim 1, wherein: the guide wheel set comprises a plurality of guide wheels, each guide wheel is rotatably arranged on the washing tank respectively, each guide wheel is respectively arranged at two ends of the power wheel set, spinning materials enter the power wheel set under the guide of the guide wheel on one side of the power wheel set, and the spinning materials flow out under the guide of the guide wheel on the other side of the power wheel set.
3. The efficient continuous reduction cleaning machine according to claim 1, wherein: the power wheel group comprises a first driving wheel and a second driving wheel, the first driving wheel and the second driving wheel are rotatably arranged on the washing tank, a first cam is arranged on the first driving wheel, a second cam is arranged on the second driving wheel, and the two feeding devices are respectively connected with the first cam and the second cam in a transmission manner.
4. A high efficiency continuous reduction washer according to claim 3 and wherein: the first cam axis and the plane where the first driving wheel axis is located are defined as a first pointing plane, the plane where the second cam axis and the second cam are located is defined as a second pointing plane, the first pointing plane and the second pointing plane are axisymmetric relative to the central axis of the vibration cleaning frame, the distance between the first cam axis and the first driving wheel axis is equal to the distance between the second cam axis and the second driving wheel axis, and the axes of the first cam and the second cam are respectively located on the upper side and the lower side of the plane where the first driving wheel axis and the second driving wheel axis are located.
5. The efficient continuous reduction cleaning machine according to claim 1, wherein: the vibration cleaning frame comprises a cleaning frame and a plurality of supporting feet, each supporting foot is fixed on the cleaning frame, each supporting foot is installed on the washing tank, the material supplementing device is installed on the supporting foot, each material supplementing device is in transmission connection with the driving wheel, and each material supplementing device is provided with a water outlet on the cleaning frame.
6. The efficient continuous reduction cleaning machine according to claim 1, wherein: the feeding device comprises a movable piston, a feeding barrel, a water outlet, a first one-way valve and a second one-way valve, wherein the movable piston slides along the feeding barrel, the first one-way valve and the second one-way valve are both arranged on the feeding barrel and are communicated with a storage box, the second one-way valve is communicated with the water outlet, the movable piston is connected with a power wheel set in a transmission way, and the first one-way valve and the second one-way valve enable reaction liquid in the storage box to flow to the water outlet in a one-way.
7. The high-efficiency continuous reduction cleaning machine according to claim 6, wherein: each water outlet points to the movement direction of the spinning material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320236928.4U CN220034895U (en) | 2023-02-17 | 2023-02-17 | High-efficiency continuous reduction cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320236928.4U CN220034895U (en) | 2023-02-17 | 2023-02-17 | High-efficiency continuous reduction cleaning machine |
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| Publication Number | Publication Date |
|---|---|
| CN220034895U true CN220034895U (en) | 2023-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320236928.4U Active CN220034895U (en) | 2023-02-17 | 2023-02-17 | High-efficiency continuous reduction cleaning machine |
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| Country | Link |
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| CN (1) | CN220034895U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116289022A (en) * | 2023-02-17 | 2023-06-23 | 石狮豪宝染织有限公司 | Fabric continuous reduction cleaning process and continuous reduction cleaning machine thereof |
-
2023
- 2023-02-17 CN CN202320236928.4U patent/CN220034895U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116289022A (en) * | 2023-02-17 | 2023-06-23 | 石狮豪宝染织有限公司 | Fabric continuous reduction cleaning process and continuous reduction cleaning machine thereof |
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