CN220028225U - Automatic line concentration induction device of single-head wire drawing machine - Google Patents
Automatic line concentration induction device of single-head wire drawing machine Download PDFInfo
- Publication number
- CN220028225U CN220028225U CN202320562115.4U CN202320562115U CN220028225U CN 220028225 U CN220028225 U CN 220028225U CN 202320562115 U CN202320562115 U CN 202320562115U CN 220028225 U CN220028225 U CN 220028225U
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- plate
- drawing machine
- wire drawing
- hoop
- wire
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 31
- 230000006698 induction Effects 0.000 title claims abstract description 30
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004804 winding Methods 0.000 abstract description 15
- 239000002184 metal Substances 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The utility model belongs to the technical field of metal wire processing equipment, and discloses an automatic wire-collecting induction device of a single-head wire drawing machine. The automatic line concentration induction device mainly comprises an induction plate and two proximity switches, wherein the two proximity switches are mounted on a supporting column through a first hoop and a second hoop, the output ends of the two proximity switches are respectively and electrically connected with the input end of a controller of a variable frequency motor, the controller of the variable frequency motor receives information which arrives by the induction plate through the two proximity switches and uploads the information to the controller of the variable frequency motor, so that the forward rotation or the reverse rotation of a swing arm is judged, and the rotation speed of a winding drum driven by the variable frequency motor is controlled.
Description
Technical Field
The utility model belongs to the technical field of metal wire processing equipment, and particularly relates to an automatic wire-collecting induction device of a single-head wire drawing machine.
Background
The wire drawing machine is used as a metal wire preprocessing device and widely used for the production and preprocessing of metal products such as steel wires, rope making wires, standard parts and the like. The wire drawing machine mainly processes wires or bars of metal product production enterprises such as steel standard parts and the like through the drawing treatment of the wire drawing machine, so that the diameters, roundness, internal metallographic structures, surface smoothness and straightening degree of the wires or bars all reach the standard parts.
The single-head wire drawing machine adopted by the existing company is a pulley type wire drawing machine, and the structure and the operation principle of the wire drawing machine are basically consistent with those of the pulley type wire drawing machine disclosed by the authorized publication number CN206779165U and the pulley type wire drawing machine disclosed by the publication number CN 102773282A. In normal operation, the wire feeding and discharging speeds of the wire drawing machine are matched, namely, a swing arm connected with a paying-off guide roller on a winding drum does not rotate, but a friction plate is arranged between the swing arm and the winding drum, and the friction force between the swing arm and the winding drum is fixed, so that the wire is fed out quickly, the wire feeding is slow, the swing arm is turned upside down, and the winding drum wire is reduced; otherwise, the outgoing line is slow and the incoming line is fast. The swing arm rotates forward, and the winding silk is increased.
Aiming at the problem that the wire drawing machine of the type has no automatic wire collection function, an operator is often required to check to adjust the number of turns, so that the wire breakage is prevented. Therefore, the labor intensity of manual inspection is increased, and the operation continuity of the wire drawing machine is further affected.
Disclosure of Invention
In order to solve the design defect of the existing pulley type wire drawing machine in the background technology, namely the problem that the number of turns needs to be manually checked and adjusted in an auxiliary way due to the lack of an automatic wire collecting function, the utility model provides an automatic wire collecting sensing device of a single-head wire drawing machine based on the pulley type wire drawing machine.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides an automatic line concentration induction system of single-end wire drawing machine, includes the reel that passes through inverter motor drive the top of reel is provided with the upper cover through the main shaft be provided with two swing arms through the ring flange symmetry on the upper cover, be provided with the unwrapping wire deflector roll on the tip of every swing arm, first staple bolt is installed on the support post be provided with two extension arms on one of them hoop piece of first staple bolt, and be provided with the mounting panel on the tip of every extension arm install proximity switch be provided with on the ring flange with two the corresponding induction plate of proximity switch, two proximity switch's output is connected with inverter motor's controller input electricity respectively, inverter motor's controller is according to receiving two proximity switch gathers the information that the induction plate successively passes through and judge swing arm corotation or reversal, and then control inverter motor driven reel pivoted speed.
As a further supplementary explanation of the above technical solution, a connecting plate is disposed between the two extending arms, the connecting plate is fixedly connected with the adjacent hoop sheet of the first hoop, and the connecting plate is used for reinforcing the connection strength between the two extending arms and the first hoop.
As a further supplementary explanation of the above technical scheme, the connecting plate is hinged with a first inclined support, a second inclined support is arranged on the first inclined support, the second inclined support is connected with a second hoop, and the second hoop is installed on the supporting upright and is located right above or right below the first hoop.
As further explanation and limitation of the technical scheme, the induction plate comprises a sector plate, an arc plate is fixedly connected to the arc edge of the sector plate, two vertical rib plates are respectively arranged on the sector plate, the two vertical rib plates are respectively located on two sides of the sector plate and are arranged in a splayed mode, one ends of the two vertical rib plates are respectively connected with the arc plate, the other ends of the two vertical rib plates are respectively connected with a transverse rib plate, and the transverse rib plate is fixedly connected to the sector plate.
As further explanation and limitation of the above technical solution, the two mounting plates are arranged in a splayed shape, and an arc internal tangent line formed by the two mounting plates corresponds to the arc plate.
Compared with the prior art, the utility model has the following advantages:
1. according to the utility model, the induction plate and the swing arm are arranged on the flange plate to form synchronous rotation, the support is simultaneously arranged on the support upright post through the first anchor ear and the second anchor ear, two proximity switches connected with the controller of the variable frequency motor are respectively arranged on the two mounting plates of the support, and the information of the induction plate is received by the two proximity switches and is uploaded to the controller of the variable frequency motor, so that the forward rotation or the reverse rotation of the swing arm is judged. When the wire drawing machine is reversely rotated, the controller controls the variable frequency motor to accelerate the operation, so that the winding drum rotates faster, and the wire inlet speed is increased to realize the matching of the wire inlet speed and the wire outlet speed of the wire drawing machine; when rotating forward, the principle is reverse. Therefore, the utility model can collect the rotating speed of the swing arm through the two proximity switches, and automatically adjust the wire inlet speed of the winding drum by controlling the rotating speed of the variable frequency motor through the controller of the variable frequency motor, thereby effectively solving the problem of manually assisting in adjusting the coil and further improving the working efficiency of the wire drawing machine.
2. The utility model has low reconstruction cost and strong practicability, and well overcomes the design defects of the prior wire drawing machine.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic diagram of the structure of the present utility model;
FIG. 3 is a front view of an embodiment of the present utility model;
fig. 4 is a top view of an embodiment of the present utility model.
In the figure: the device comprises a first hoop 1, an extension arm 2, a mounting plate 3, a proximity switch 4, an induction plate 5, a connecting plate 6, a first inclined support 7, a second inclined support 8, a second hoop 9, an upper cover 10, a flange plate 12, a winding drum 13, a support upright 14, a swing arm 15 and a paying-off guide roller 16.
Wherein the sensing plate comprises: sector plate 501, arc plate 502, vertical rib plate 503, and horizontal rib plate 504.
Detailed Description
In order to further illustrate the technical solution of the present utility model, we will further describe the present utility model by means of a preferred embodiment with reference to fig. 1 to 4 and according to the field implementation.
As shown in fig. 1 to 3, an automatic wire-collecting induction device of a single-head wire drawing machine comprises a winding drum 13 driven by a variable frequency motor, an upper cover 10 is arranged at the top of the winding drum 13 through a main shaft, two swing arms 15 are symmetrically arranged on the upper cover 10 through a flange plate 12, a wire-releasing guide roller 16 is arranged at the end part of each swing arm 15, a first hoop 1 is arranged on a supporting column 14, two extension arms 2 are arranged on one hoop sheet of the first hoop 1, a connecting plate 6 is arranged between the two extension arms 2, the connecting plate 6 is fixedly connected with adjacent hoop sheets of the first hoop 1, and the connecting plate 6 is used for reinforcing the connection strength between the two extension arms 2 and the first hoop 1. The connecting plate 6 is hinged with a first inclined support 7, a second inclined support 8 is arranged on the first inclined support 7, the second inclined support 8 is connected with a second hoop 9, and the second hoop 9 is installed on the supporting upright 14 and is located right above or right below the first hoop 1. The two mounting plates 3 are arranged in a splayed shape, arc-shaped internal tangents formed by the two mounting plates are corresponding to the arc-shaped plates 502, the mounting plates 3 are arranged at the end parts of each extension arm 2, the proximity switches 4 are arranged on the mounting plates 3, the induction plates 5 corresponding to the two proximity switches 4 are arranged on the flange 12, the output ends of the two proximity switches 4 are respectively electrically connected with the input end of a controller of a variable frequency motor, and the controller of the variable frequency motor acquires information of the successive passing of the induction plates 5 and judges the forward rotation or the reverse rotation of the swing arms 15 according to the received information, so that the rotating speed of a winding drum 13 driven by the variable frequency motor is controlled.
Further, the induction plate 5 comprises a sector plate 501, an arc plate 502 is fixedly connected to the arc edge of the sector plate 501, two vertical rib plates 503 are respectively arranged on the sector plate 501, the two vertical rib plates 503 are respectively positioned on two sides of the sector plate 501 and are arranged in a splayed shape, one ends of the two vertical rib plates 503 are respectively connected with the arc plate 502, the other ends of the two vertical rib plates are respectively connected with a transverse rib plate 504, and the transverse rib plate 504 is fixedly connected to the sector plate 501.
The working principle is as follows: as shown in figure 4, in the case of clockwise rotation of the winding drum of the wire drawing machine, when the two swing arms rotate anticlockwise, the induction plate also rotates anticlockwise, at the moment, the proximity switch on the right side receives the information that the induction plate approaches and passes at the first time, then the proximity switch on the left side also receives the information that the induction plate approaches and passes, after receiving the information of the induction plate collected by the two proximity switches, the controller indicates that the wire is out of the wire, the wire inlet is slow, the swing arms are reversed, the winding drum wire is reduced, at the moment, the controller controls the variable frequency motor to accelerate the operation, so that the winding drum rotates anticlockwise, and the wire inlet speed and the wire outlet speed of the wire drawing machine are matched by increasing the wire inlet speed; when rotating forward, the principle is reverse.
While the principal features and advantages of the present utility model have been shown and described, it will be apparent to those skilled in the art that the detailed description of the utility model is not limited to the details of the foregoing exemplary embodiments, but is capable of other embodiments without departing from the spirit or essential characteristics of the utility model, and the inventive concept and design concept of the utility model shall be equally included in the scope of the utility model disclosed in the appended claims. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (5)
1. The utility model provides an automatic line concentration induction system of single-end wire drawing machine, is including reel (13) through inverter motor drive the top of reel (13) is provided with upper cover (10) through the main shaft be provided with two swing arms (15) through ring flange (12) symmetry on upper cover (10), be provided with unwrapping wire deflector roll (16) on the tip of every swing arm (15), its characterized in that: including installing first staple bolt (1) on support post (14) be provided with two extension arms (2) on one of them hoop piece of first staple bolt (1), and be provided with mounting panel (3) on the tip of every extension arm (2) install proximity switch (4) on mounting panel (3) be provided with two on ring flange (12) induction plate (5) corresponding with proximity switch (4), two the output of proximity switch (4) is connected with inverter motor's controller input electricity respectively, inverter motor's controller is according to receiving two proximity switch (4) gathers induction plate (5) information and judge swing arm (15) corotation or reversal, and then control inverter motor driven reel (13) pivoted speed.
2. The automatic wire-collecting induction device of the single-head wire drawing machine according to claim 1, wherein the automatic wire-collecting induction device comprises the following components: a connecting plate (6) is arranged between the two extension arms (2), the connecting plate (6) is fixedly connected with adjacent hoop sheets of the first hoops (1), and the connecting plate (6) is used for reinforcing the connection strength between the two extension arms (2) and the first hoops (1).
3. The automatic wire-collecting induction device of the single-head wire drawing machine according to claim 2, wherein: the connecting plate (6) is hinged with a first inclined support (7), a second inclined support (8) is arranged on the first inclined support (7), the second inclined support (8) is connected with a second hoop (9), and the second hoop (9) is installed on the supporting upright (14) and located right above or right below the first hoop (1).
4. An automatic wire-collecting sensing device of a single-head wire drawing machine according to any one of claims 1 to 3, wherein: the induction plate (5) comprises a sector plate (501), an arc plate (502) is fixedly connected to the arc edge of the sector plate (501), two vertical rib plates (503) are respectively arranged on the sector plate (501), the two vertical rib plates (503) are respectively arranged on two sides of the sector plate (501) in a splayed mode, one ends of the vertical rib plates (503) are respectively connected with the arc plate (502), the other ends of the vertical rib plates are respectively connected with a transverse rib plate (504), and the transverse rib plate (504) is fixedly connected to the sector plate (501).
5. The automatic wire-collecting induction device of the single-head wire drawing machine according to claim 4, wherein: the two mounting plates (3) are arranged in a splayed shape, and an arc internal tangent formed by the two mounting plates corresponds to the arc-shaped plate (502).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320562115.4U CN220028225U (en) | 2023-03-21 | 2023-03-21 | Automatic line concentration induction device of single-head wire drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320562115.4U CN220028225U (en) | 2023-03-21 | 2023-03-21 | Automatic line concentration induction device of single-head wire drawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220028225U true CN220028225U (en) | 2023-11-17 |
Family
ID=88737857
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320562115.4U Active CN220028225U (en) | 2023-03-21 | 2023-03-21 | Automatic line concentration induction device of single-head wire drawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220028225U (en) |
-
2023
- 2023-03-21 CN CN202320562115.4U patent/CN220028225U/en active Active
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