CN220005324U - Automatic cleaning device for rich liquid pot - Google Patents

Abstract

The utility model discloses an automatic cleaning device for a rich liquid kettle, which comprises: the frame is provided with the conveying passageway in the frame, is provided with the hold-in range module in the conveying passageway, and the equidistance interval is provided with a plurality of baffles on the hold-in range of hold-in range module, is provided with the cleaning subassembly in the top of the washing station that is arranged in the conveying passageway, the cleaning subassembly includes: the guide plate is provided with the mounting bracket on the guide plate, is provided with the lifting seat in the mounting bracket activity, rotates on the lifting seat and is provided with a plurality of connecting pipes, is provided with the gas-liquid sliding ring in the upper end of connecting pipe, has the spray tube at the lower extreme threaded connection of connecting pipe, has all linked firmly a driven gear on each connecting pipe, and each driven gear intermeshing is provided with servo motor on the lifting seat, has linked firmly the driving gear on servo motor's output shaft, and the meshing is provided with drive gear between driving gear and arbitrary driven gear. The utility model has simple structure, high cleaning efficiency and good cleaning effect.

Description

Automatic cleaning device for rich liquid pot

Technical Field

The utility model relates to the field of storage battery production, in particular to an automatic cleaning device for a rich liquid kettle.

Background

In the production of a storage battery, electrolyte needs to be injected into the battery through a rich solution pot assembly, and lead sulfate is easy to deposit on the inner wall of each rich solution pot in the rich solution pot assembly after long-time use, and ultrasonic cleaning is generally performed by using an ultrasonic cleaner on the market at present, but has the following defects: when the ultrasonic cleaner is used, the rich liquid kettle is required to be immersed in the cleaning liquid, the rich liquid kettle is generally made of plastic, cannot be immersed in the cleaning liquid through the weight of the rich liquid kettle, and can be immersed by a weight on the rich liquid kettle, so that the ultrasonic cleaner is inconvenient, the rich liquid kettle is easy to deform under pressure, impurities removed from the rich liquid kettle can be remained in the cleaning liquid in the rich liquid kettle during ultrasonic cleaning, the pipe diameters of a liquid inlet pipe and a liquid outlet pipe of the rich liquid kettle are small, and impurities in the rich liquid kettle cannot be smoothly discharged from the liquid inlet pipe or the liquid outlet pipe, so that the impurities can be remained in the rich liquid kettle.

Disclosure of Invention

The utility model aims to provide an automatic cleaning device for a rich liquor kettle, which can realize automatic cleaning and has good cleaning effect.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: automatic cleaning device of rich liquid kettle includes: the frame is provided with the conveying passageway in the frame, is provided with the hold-in range module in the conveying passageway, and the width of hold-in range in the hold-in range module is less than the width of rich liquid kettle subassembly, and the equidistance interval is provided with a plurality of baffles on the hold-in range of hold-in range module, and the interval between two adjacent baffles equals with the length of rich liquid kettle subassembly, is provided with the cleaning module in the top of the cleaning station that is arranged in the conveying passageway, the cleaning module includes: the guide plate is connected with the frame, the installation frame is arranged on the guide plate, the lifting seat is movably arranged in the installation frame, the lifting seat is rotatably provided with a plurality of connecting pipes, the upper end of each connecting pipe is provided with a gas-liquid slip ring, each gas-liquid slip ring is provided with a pipe joint, the lower end of each connecting pipe is in threaded connection with a spray pipe, the side wall of the spray pipe is provided with a plurality of spray holes in a staggered manner, the guide plate below the lifting seat is provided with guide flanges with the same number as the spray pipes, each spray pipe penetrates through the corresponding guide flange to extend downwards from the guide plate and extend into the conveying channel, each connecting pipe is fixedly connected with a driven gear, each driven gear is meshed with each other, a servo motor is arranged on the lifting seat, a driving gear is fixedly connected on an output shaft of the servo motor, a transmission gear is meshed between the driving gear and any driven gear, and the transmission gear is rotatably arranged on the lifting seat.

Further, the automatic cleaning device for the rich liquid kettle is characterized in that a positioning hole is formed in a rear side wall plate of a cleaning station located in the conveying channel, a push-pull cylinder is arranged on a rack located at the rear side of the conveying channel, a piston rod of the push-pull cylinder is connected with a positioning clamping plate, the positioning clamping plate is movably arranged in the positioning hole, and the positioning clamping plate is located above the baffle.

Further, in the automatic cleaning device for a rich liquid kettle, three groups of spray holes are arranged on the spray pipe from top to bottom, four spray holes are arranged in each group of spray holes, the four spray holes in each group of spray holes are uniformly distributed along the circumference of the spray pipe, the four spray holes in the middle spray hole group are rotated and offset to the right by 30 degrees compared with the four spray holes in the spray hole group at the uppermost side, and the four spray holes in the spray hole group at the lowermost side are rotated and offset to the right by 60 degrees compared with the four spray holes in the spray hole group at the uppermost side.

Further, the automatic cleaning device for the rich liquid kettle comprises a synchronous belt module and a conveying channel, wherein the connecting structure between the synchronous belt module and the conveying channel is as follows: the left side of the conveying channel is rotationally provided with a driving synchronous pulley, front and rear side wall plates on the right side of the conveying channel are symmetrically provided with an adjusting hole respectively, a driven shaft is slidably clamped between the two adjusting holes, the driven shaft is rotationally provided with a driven synchronous pulley, a synchronous belt is connected between the driving synchronous pulley and the driven synchronous pulley, two tensioning screws are movably arranged in the two adjusting holes respectively and are respectively connected with the front end and the rear end of the driven shaft, the two tensioning screws respectively extend out of the front and rear side wall plates of the conveying channel from the corresponding adjusting holes to the right side, adjusting nuts are connected to the two tensioning screws in a threaded mode, and the two adjusting nuts respectively lean against the front and rear side wall plates of the conveying channel.

Further, the automatic cleaning device for the rich liquid kettle is characterized in that a drain hole is formed in the conveying channel, a drain groove is formed in the lower portion of the frame, a drain outlet is formed in the drain groove, and a filter screen is arranged on the drain outlet.

Further, the automatic cleaning device for the rich liquid kettle comprises a lifting seat and a mounting frame, wherein the connecting structure between the lifting seat and the mounting frame is as follows: a servo electric cylinder is arranged on the mounting frame, an output shaft on the servo electric cylinder is downwards connected with the lifting seat, two guide posts are movably arranged on the mounting frames positioned on the left side and the right side of the servo electric cylinder respectively, and four guide posts are connected with the lifting seat.

Further, the automatic cleaning device for the rich liquid kettle comprises a connecting pipe, a gas-liquid slip ring and a lifting seat, wherein the connecting structure of the connecting pipe, the gas-liquid slip ring and the lifting seat is as follows: the lifting seat is provided with a bearing hole, a bearing is arranged in the bearing hole, the lifting seat is provided with an anti-rotation support, an anti-rotation groove is formed in the anti-rotation support, the connecting pipe is arranged in the bearing in a penetrating mode, the connecting pipe is connected with a locking nut in a threaded mode, the locking nut abuts against the inner ring of the bearing, the upper end of the connecting pipe is connected with a rotating joint in a threaded mode, the rotating joint is connected with a rotor in the gas-liquid sliding ring in a threaded mode, two flat grooves are symmetrically formed in a stator of the gas-liquid sliding ring, and the stator of the gas-liquid sliding ring is arranged in the anti-rotation groove in a clamping mode through the two flat grooves.

The utility model has the advantages that: the method comprises the steps that a worker places a pregnant solution pot assembly on a synchronous belt, the synchronous belt can enable a baffle plate to automatically clamp the pregnant solution pot assembly in the conveying process, when the pregnant solution pot assembly reaches a cleaning station, each spray pipe can automatically extend into a respective corresponding pregnant solution pot to spray and wash, impurities which are washed and stripped out can be discharged outwards from a liquid outlet pipe of the pregnant solution pot under the action of dead weight and water flow, and the impurities cannot remain in the pregnant solution pot; the whole structure is simple, the cleaning efficiency is high, and each spray hole on the spray pipe is staggered, and the spray pipe rotates and sprays and washes at the same time, so that a better cleaning effect can be achieved.

Drawings

Fig. 1 is a schematic perspective view of an automatic cleaning device for a rich liquid kettle.

Fig. 2 is a schematic perspective view of the conveyor channel of fig. 1 with the front sidewall panel removed.

Fig. 3 is a schematic diagram of the structure in the plan view of fig. 1.

Fig. 4 is a schematic perspective view of the cleaning assembly of fig. 1.

Fig. 5 is a schematic cross-sectional structure of fig. 4.

Fig. 6 is a schematic perspective view of the spout.

FIG. 7 is a schematic diagram showing the positional relationship of the orifices in the three groups of orifices in the nozzle.

Detailed Description

The technical scheme of the utility model is further described below with reference to the attached drawings and the preferred embodiments.

As shown in fig. 1 to 7, the automatic cleaning device for a rich liquid pot according to the present utility model comprises: the frame 1 is provided with a conveying channel 11 on the frame 1, a synchronous belt module is arranged in the conveying channel 11, and the connecting structure between the synchronous belt module and the conveying channel 11 is as follows: a driving synchronous pulley 12 is rotatably arranged at the left side of the conveying channel 11, a regulating hole 13 is symmetrically arranged on the front and rear side wall plates at the right side of the conveying channel 11, a driven shaft 14 is slidably clamped between the two regulating holes 13, a driven synchronous pulley 15 is rotatably arranged on the driven shaft 14, a synchronous belt 16 is connected between the driving synchronous pulley 12 and the driven synchronous pulley 15, the width of the synchronous belt 16 is smaller than that of a rich solution pot assembly, in this way, the rich solution pot assembly can be placed on the synchronous belt 16, a liquid outlet pipe at the bottom of each rich solution pot in the rich solution pot assembly cannot interfere with the synchronous belt 16, a tensioning screw rod 17 is movably arranged in each regulating hole 13, the two tensioning screw rods 17 are respectively connected with the front and rear ends of the driven shaft 14, the two tensioning screw rods 17 respectively extend out of the front and rear side wall plates of the conveying channel 11 rightward from the corresponding regulating holes 13, the two tensioning screw rods 17 are connected with adjusting nuts 18 in a threaded manner, the two adjusting nuts 18 are respectively abutted against the front side wall plate and the rear side wall plate of the conveying channel 11, the left position and the right position of the tensioning screw rods 17 and the driven shaft 14 can be adjusted through screwing the adjusting nuts 18, so that the tensioning degree of the synchronous belt 16 is adjusted, a plurality of baffles 19 are arranged on the synchronous belt 16 at equal intervals, the distance between every two adjacent baffles 19 is equal to the length of a rich liquid pot assembly, a positioning hole is formed in the rear side wall plate of a cleaning station of the conveying channel 11, a push-pull cylinder 2 is arranged on a rack 1 positioned at the rear side of the conveying channel 11, a positioning clamping plate 21 is connected to a piston rod of the push-pull cylinder 2, the positioning clamping plate 21 is movably arranged in the positioning hole, the positioning clamping plate 21 is positioned above the baffles 19, a water draining hole 111 is formed in the conveying channel 11, a water draining groove 10 is formed below the rack 1, a drain outlet 101 is formed in the drain tank 10, and a filter screen is provided on the drain outlet 101.

Above the washing station in the conveyor channel 11 a washing assembly is provided, comprising: the deflector 3 that links to each other with frame 1 is provided with mounting bracket 31 on deflector 3, and the activity is provided with lifting seat 4 in mounting bracket 31, and connection structure between lifting seat 4 and the mounting bracket 31 is: the servo electric cylinder 32 is arranged on the mounting frame 31, the output shaft on the servo electric cylinder 32 is downwards connected with the lifting seat 4, two guide posts 33 are respectively and movably arranged on the mounting frame 31 positioned on the left side and the right side of the servo electric cylinder 32, four guide posts 33 are connected with the lifting seat 4, a plurality of bearing holes are arranged on the lifting seat 4, bearings 41 are arranged in the bearing holes, an anti-rotation bracket 42 is arranged on the lifting seat 4, an anti-rotation groove 421 is arranged on the anti-rotation bracket 42, a connecting pipe 43 is penetrated in each bearing 41, a locking nut 431 is connected on each connecting pipe 43 in a threaded manner, the locking nut 431 abuts against the inner ring 41 of the corresponding bearing, a rotary joint 44 is connected on the upper end of each connecting pipe 43 in a threaded manner, a gas-liquid sliding ring 45 is connected on the rotary joint 44, the gas-liquid sliding ring 45 is in the prior art, a rotor in the gas-liquid sliding ring 45 is in threaded connection with the rotary joint 44, two flat grooves are symmetrically arranged on the stator of the gas-liquid slip ring 45, the stator of the gas-liquid slip ring 45 is clamped in the anti-rotation groove 421 through the two flat grooves, a pipe joint is arranged on the gas-liquid slip ring 45, the gas-liquid slip ring 45 is connected with a hose through the pipe joint, the hose is connected with a water source, the lower end of each connecting pipe 43 is connected with a spray pipe 5 through threads, three groups of spray hole groups are arranged on the side wall of the spray pipe 5 from top to bottom, each group of spray hole groups is provided with four spray holes 51, the four spray holes 51 in each group of spray hole groups are uniformly distributed on the circumference of the spray pipe 5, if the four spray holes 51 in each group of spray hole groups are aligned up and down, a water curtain formed by spraying water columns on a rich liquid pot from the spray holes 51 positioned above can contact with the water curtain, the water curtain can influence the spraying force of the spray holes 51 positioned under the rich liquid pot, in this embodiment, the spray holes 51 in the three spray hole groups are arranged in a staggered manner: the four spray holes 51 of the spray hole group positioned in the middle are rotated and offset by 30 degrees to the right compared with the four spray holes 51 of the spray hole group positioned at the uppermost side, the four spray holes 51 of the spray hole group positioned at the lowermost side are rotated and offset by 60 degrees to the right compared with the four spray holes 51 of the spray hole group positioned at the uppermost side, thus, the spraying positions of all spray holes 51 are different, the cleaning coverage of the washing water is improved, so that further, the cleaning effect is improved, guide flanges 34 with the same quantity as spray pipes 51 are arranged on the guide plate 3, the spray pipes 51 penetrate through the guide flanges 34 which correspond to the spray pipes, extend downwards to the guide plate 3 and extend into the conveying channels 11, the connecting pipes 43 are fixedly connected with one driven gear 46, the driven gears 46 are meshed with each other, the servo motor 47 is arranged on the lifting seat 4, the servo motor 47 is meshed with the driving gear 471, the driving gear 471 is meshed with any one driven gear 48, the driving gear 48 is rotatably arranged on the lifting seat 4, the driving gear 471 is rotatably driven by the driving gear is rotatably, the driving gear 471 is driven by the driving gear 48, the driving gear 48 is driven by the driving gear 48, the driving gear 46 is driven by the driving gear 46 and the driving gear 46 is meshed with the driving gear 46 through the driving gear and the driving gear 46 through the driving gear 46.

During the use, the staff pushes the rich solution pot assembly to be cleaned to the left onto the synchronous belt 16, the left end of the rich solution pot assembly is propped against one baffle 19, the rich solution pot assembly moves along with the synchronous belt 16, the other baffle 19 on the synchronous belt 16 is propped against the right end of the rich solution pot assembly during the movement of the synchronous belt 16, two adjacent baffles 19 are matched to clamp the rich solution pot assembly, when the rich solution pot assembly reaches the cleaning station, the synchronous belt module stops, the push-pull cylinder 2 drives the positioning clamping plate 21 to move forwards until the rich solution pot assembly is propped against the conveying channel 11, then the servo cylinder 32 drives the lifting seat 4 to move downwards, then the water source drives the washing water to enter the washing water in the spraying pipes 5 through the gas-liquid slip ring 45, the rotary joint 44 and the connecting pipe 43, then the water is sprayed into the rich liquor kettle from the spray holes 51 for cleaning, in the cleaning process, the servo motor 47 drives all the spray pipes 5 to synchronously rotate through gear transmission, the spray pipes 5 spray and clean the rich liquor kettle in all directions through the spray holes 51 when rotating, because the positions of the four spray holes 51 in each group of spray holes are different, the downward flowing water curtain formed by the spray of the spray holes 51 positioned above on the inner wall of the rich liquor kettle can not influence the spraying force of the spray holes 51 positioned below on the inner wall of the rich liquor kettle, so that the spraying force of the spray holes 51 on the inner wall of the rich liquor kettle is kept consistent, the washing water directly flows downwards from a liquid outlet pipe of the rich liquor kettle into the conveying channel 11 after cleaning, enters the water collecting tank 10 through a water discharging hole 111 in the conveying channel 11, then is discharged outwards from a drain outlet 101 in the water collecting tank 10, a filter screen is arranged on the drain outlet 101 to filter solid impurities in sewage, after the subsequent sewage treatment process is finished, the spray pipe 5 is reset upwards, the positioning clamping plate 21 is reset backwards, the synchronous belt module is restarted, the cleaned rich liquor kettle component is sent out, and the next rich liquor kettle component to be cleaned is sent to a cleaning station for cleaning.

Finally, it should be noted that: the above embodiments are only for illustrating the technical aspects of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the above embodiments, it should be understood by those of ordinary skill in the art that: modifications and equivalents may be made to the specific embodiments of the utility model without departing from the spirit and scope of the utility model, which is intended to be covered by the claims.

Claims (7)

1. Automatic cleaning device of rich liquid kettle includes: the frame, its characterized in that: be provided with the conveying passageway in the frame, be provided with the hold-in range module in the conveying passageway, the width of hold-in range in the hold-in range module is less than the width of rich liquid kettle subassembly, and the equidistance interval is provided with a plurality of baffles on the hold-in range of hold-in range module, and the interval between two adjacent baffles equals with the length of rich liquid kettle subassembly, is provided with the cleaning subassembly in the top of the cleaning station in conveying passageway, the cleaning subassembly includes: the guide plate is connected with the frame, the installation frame is arranged on the guide plate, the lifting seat is movably arranged in the installation frame, the lifting seat is rotatably provided with a plurality of connecting pipes, the upper end of each connecting pipe is provided with a gas-liquid slip ring, each gas-liquid slip ring is provided with a pipe joint, the lower end of each connecting pipe is in threaded connection with a spray pipe, the side wall of the spray pipe is provided with a plurality of spray holes in a staggered manner, the guide plate below the lifting seat is provided with guide flanges with the same number as the spray pipes, each spray pipe penetrates through the corresponding guide flange to extend downwards from the guide plate and extend into the conveying channel, each connecting pipe is fixedly connected with a driven gear, each driven gear is meshed with each other, a servo motor is arranged on the lifting seat, a driving gear is fixedly connected on an output shaft of the servo motor, a transmission gear is meshed between the driving gear and any driven gear, and the transmission gear is rotatably arranged on the lifting seat.

2. The automatic cleaning device for a rich liquor kettle according to claim 1, wherein: a positioning hole is formed in a rear side wall plate of a cleaning station located in the conveying channel, a push-pull cylinder is arranged on a frame located at the rear side of the conveying channel, a piston rod of the push-pull cylinder is connected with a positioning clamping plate, the positioning clamping plate is movably arranged in the positioning hole, and the positioning clamping plate is located above the baffle plate.

3. The automatic cleaning device for a rich liquor kettle according to claim 1, wherein: three groups of spray holes are arranged on the spray pipe from top to bottom, each group of spray holes is provided with four spray holes, the four spray holes in each group of spray holes are uniformly distributed along the circumference of the spray pipe, the four spray holes of the spray hole group positioned in the middle are offset by 30 degrees to the right compared with the four spray holes of the spray hole group positioned at the uppermost side, and the four spray holes of the spray hole group positioned at the lowermost side are offset by 60 degrees to the right compared with the four spray holes of the spray hole group positioned at the uppermost side.

4. A rich liquor kettle automatic cleaning device according to claim 1 or 2 or 3, characterized in that: the connection structure between the synchronous belt module and the conveying channel is as follows: the left side of the conveying channel is rotationally provided with a driving synchronous pulley, front and rear side wall plates on the right side of the conveying channel are symmetrically provided with an adjusting hole respectively, a driven shaft is slidably clamped between the two adjusting holes, the driven shaft is rotationally provided with a driven synchronous pulley, a synchronous belt is connected between the driving synchronous pulley and the driven synchronous pulley, two tensioning screws are movably arranged in the two adjusting holes respectively and are respectively connected with the front end and the rear end of the driven shaft, the two tensioning screws respectively extend out of the front and rear side wall plates of the conveying channel from the corresponding adjusting holes to the right side, adjusting nuts are connected to the two tensioning screws in a threaded mode, and the two adjusting nuts respectively lean against the front and rear side wall plates of the conveying channel.

5. A rich liquor kettle automatic cleaning device according to claim 1 or 2 or 3, characterized in that: the conveying channel is provided with a drain hole, a drain tank is arranged below the frame, a drain outlet is formed in the drain tank, and a filter screen is arranged on the drain outlet.

6. A rich liquor kettle automatic cleaning device according to claim 1 or 2 or 3, characterized in that: the connection structure between lifting seat and mounting bracket is: a servo electric cylinder is arranged on the mounting frame, an output shaft on the servo electric cylinder is downwards connected with the lifting seat, two guide posts are movably arranged on the mounting frames positioned on the left side and the right side of the servo electric cylinder respectively, and four guide posts are connected with the lifting seat.

7. A rich liquor kettle automatic cleaning device according to claim 1 or 2 or 3, characterized in that: the connecting structure among the connecting pipe, the gas-liquid slip ring and the lifting seat is as follows: the lifting seat is provided with a bearing hole, a bearing is arranged in the bearing hole, the lifting seat is provided with an anti-rotation support, an anti-rotation groove is formed in the anti-rotation support, the connecting pipe is arranged in the bearing in a penetrating mode, the connecting pipe is connected with a locking nut in a threaded mode, the locking nut abuts against the inner ring of the bearing, the upper end of the connecting pipe is connected with a rotating joint in a threaded mode, the rotating joint is connected with a rotor in the gas-liquid sliding ring in a threaded mode, two flat grooves are symmetrically formed in a stator of the gas-liquid sliding ring, and the stator of the gas-liquid sliding ring is arranged in the anti-rotation groove in a clamping mode through the two flat grooves.