CN219996114U - Tube bottle rotation detection equipment - Google Patents
Tube bottle rotation detection equipment Download PDFInfo
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- CN219996114U CN219996114U CN202321635909.5U CN202321635909U CN219996114U CN 219996114 U CN219996114 U CN 219996114U CN 202321635909 U CN202321635909 U CN 202321635909U CN 219996114 U CN219996114 U CN 219996114U
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- 238000001514 detection method Methods 0.000 title claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 97
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- 230000001681 protective effect Effects 0.000 claims description 2
- 238000001179 sorption measurement Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
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- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The utility model discloses a tube bottle rotation detection device, which comprises a tube bottle fixing mechanism, a rotation mechanism and a detection sensor; the bottle control fixing mechanism is arranged on the rotating mechanism and is used for fixing the bottle control and controlling the rotation of the bottle control through the rotating mechanism; the detection sensor is arranged on one side of the bottle bottom of the control bottle and is used for detecting the bottle bottom of the control bottle which rotates, and surface concave-convex information of the bottle bottom of the control bottle and/or thickness information of the bottle bottom of the control bottle are detected according to the distances between the inner surface and the outer surface of each position of the bottle bottom and the detection sensor. The scheme can solve the problems that the prior control bottle detection equipment can easily randomly move back and forth in the axis direction due to the control bottle and equipment and the like in the control bottle rotation detection process, so that the control bottle falls off from the detection station at risk and the control bottle detection effect is affected.
Description
Technical Field
The utility model relates to the technical field of tube bottle production, in particular to tube bottle rotation detection equipment.
Background
In the production process of the tube bottles, the formed tube bottles are required to be detected so as to remove the tube bottles with quality defects such as dirt, bubbles or cracks and the like and standard sizes which are not in accordance with the requirements, so that qualified tube bottles with quality and standard sizes which are in accordance with the requirements are reserved, and the qualified tube bottles are conveyed to the subsequent procedures.
The prior control bottle detection equipment is used for placing the control bottle to be detected on the two support rollers during detection, the control bottle to be detected on the two support rollers is driven to rotate by contact of the pinch roller and the control bottle to be detected, and a plurality of camera sets arranged towards the bottle body, the bottle mouth and the bottle bottom collect image information in the rotation process of the control bottle to be detected, and quality flaws such as dirt, bubbles or cracks are identified according to the image information.
However, the existing control bottle detection device is easy to randomly move back and forth in the axis direction of the control bottle rotating in the detection process due to the control bottle and the device, and the like, and especially the problem is more obvious under the condition that the control bottle rotating speed is high, so that the risk that the control bottle falls from a detection station is increased, and the detection effect of the control bottle is affected.
Disclosure of Invention
The utility model discloses a rotation detection device for a control bottle, which aims to solve the problems that the control bottle is easy to randomly move back and forth in the axial direction due to the control bottle and the device in the rotation detection process of the control bottle in the conventional detection device for the control bottle, so that the control bottle falls from a detection station at risk and the detection effect of the control bottle is affected.
In order to solve the problems, the utility model adopts the following technical scheme:
a tube bottle rotation detection device comprises a tube bottle fixing mechanism, a rotation mechanism and a detection sensor; the bottle control fixing mechanism is arranged on the rotating mechanism and is used for fixing the bottle control and controlling the rotation of the bottle control through the rotating mechanism; the detection sensor is arranged on one side of the bottle bottom of the control bottle and is used for detecting the bottle bottom of the control bottle which rotates, and surface concave-convex information of the bottle bottom of the control bottle and/or thickness information of the bottle bottom of the control bottle are detected according to the distances between the inner surface and the outer surface of each position of the bottle bottom and the detection sensor.
Optionally, the tube bottle rotation detection device further comprises a moving module; the rotary mechanism is arranged on the movable module, and the movable module is used for controlling the movement of the bottle control fixing mechanism, so that the bottle bottom of the bottle control fixed by the bottle control fixing mechanism passes through the detection position of the detection sensor.
Optionally, the bottle control fixing mechanism comprises a driving part and at least two clamping parts, wherein the clamping parts are respectively connected with the driving part and control the opening and closing movement of the clamping parts through the driving part for clamping, fixing and loosening the bottle control; the driving part is arranged on the rotating mechanism.
Optionally, a protection cushion layer is arranged on the surface of the clamping part for clamping and fixing the tube bottle.
Optionally, the bottle-making rotation detection device further comprises a feeding mechanism, wherein a feeding position of the feeding mechanism is arranged on a moving path of the bottle-making fixing mechanism.
Optionally, the feeding mechanism comprises a first conveying line and a second conveying line; the first conveying line and the second conveying line are arranged at parallel intervals, and the first conveying line and the second conveying line are provided with bottle holders in one-to-one correspondence and are used for respectively holding the bottle opening part and the bottle bottom part of the controlled bottle.
Optionally, the feeding mechanism further comprises a jacking mechanism; the jacking mechanism comprises a lifting module and a supporting seat, wherein the supporting seat is connected with the lifting module and is arranged between the first conveying line and the second conveying line; the supporting seat is used for jacking the to-be-detected tube bottle conveyed by the first conveying line and the second conveying line to the tube bottle fixing mechanism under the control action of the lifting module.
Optionally, the supporting seat is provided with the spacing groove that is used for supporting restriction control bottle rolling, just be provided with the induction port in the spacing groove for the absorption of control bottle is fixed.
Optionally, the limiting groove is in a V-shaped structure, a U-shaped structure or an arc-shaped structure.
The technical scheme adopted by the utility model can achieve the following beneficial effects:
the utility model discloses a rotation detection device for a control bottle, which can fix the control bottle on a control bottle fixing mechanism when detecting the control bottle, and control the control bottle to rotate along with the control bottle fixing mechanism through a rotation mechanism; therefore, the control bottle rotation detection device disclosed by the embodiment not only can meet the detection requirement of keeping the control bottle rotating in the detection process, but also can solve the problem that the conventional control bottle detection device easily moves back and forth randomly in the control bottle rotation detection process, and realizes detection of surface concave-convex information of the control bottle bottom and/or thickness information of the control bottle bottom through the detection sensor.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
FIG. 1 is a schematic diagram of a device for detecting rotation of a vial in accordance with an embodiment of the present utility model;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is a schematic view of a structure of a bottle fixing mechanism for fixing a bottle in accordance with an embodiment of the present utility model;
reference numerals illustrate:
100-supporting seat, 101-air suction port, 110-first conveying line, 120-second conveying line,
200-detection mechanism, 300-control bottle fixing mechanism, 310-clamping part, 311-protection cushion layer, 320-driving part, 400-rotation mechanism, 500-lifting module.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to specific embodiments of the present utility model and corresponding drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The technical scheme disclosed by each embodiment of the utility model is described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 3, an embodiment of the present utility model discloses a rotation detection apparatus for a bottle, which includes a bottle fixing mechanism 300, a rotation mechanism 400, and a detection mechanism 200; the bottle control fixing mechanism 300 is arranged on the rotating mechanism 400, and the bottle control fixing mechanism 300 is used for fixing the bottle control and controls the fixed bottle control to rotate along with the bottle control fixing mechanism through the rotating mechanism 400; the detecting mechanism 200 is disposed at one side of the bottle bottom of the tube bottle and is used for detecting the bottle bottom of the tube bottle.
When the bottle control detection is carried out, the bottle control is fixed on the bottle control fixing mechanism 300, and then the rotation of the bottle control fixing mechanism 300 is controlled by the rotation mechanism 400, so that the fixed bottle control rotates along with the bottle control fixing mechanism 300; therefore, the rotation detection equipment for the control bottle disclosed by the embodiment can meet the detection requirement that the control bottle needs to be kept to rotate in the detection process, avoid the problem that the control bottle is easy to randomly move back and forth in the axis direction due to the relative movement of the control bottle and the pressing wheel and the supporting roller in the rotation process of the control bottle due to the control bottle and the equipment in the prior art, avoid the risk that the control bottle excessively moves and falls from the detection station, and enable the control bottle to be in an effective detection position so as to ensure the detection effect.
The detection mechanism 200 may include an image acquisition unit such as a camera set or a video camera set, so as to perform image acquisition on the bottle bottom of the tube bottle to identify quality flaws such as dirt, bubbles or cracks on the bottle bottom of the tube bottle; however, the foregoing image capturing unit cannot meet the detection requirements of the bottle bottom thickness information, the bottle bottom inner surface concave-convex information, and the bottle bottom outer surface concave-convex information of the control bottle.
In this regard, the detection mechanism 200 disclosed in this embodiment may include a detection sensor, so that the detection of a plurality of points on the bottle bottom may be completed by the detection sensor during the rotation of the bottle, and the information of the concave-convex of the bottle bottom and/or the information of the thickness of the bottle bottom of the bottle may be determined according to the distances between the inner surface and the outer surface of each point on the bottle bottom of the bottle and the detection sensor.
In general, the detection sensor 400 may be a spectral confocal displacement sensor; when in detection, the detection sensor emits light beams to a certain point of the bottom of the control bottle, and the emitted light beams are reflected on the inner surface and the outer surface of the bottom of the control bottle respectively and are received by the detection sensor; the detection sensor determines that the distance between the outer surface of the point of the bottom of the control bottle and the detection sensor is S according to the received reflected light of the outer surface of the bottom of the control bottle 1 The detection sensor determines the distance S between the inner surface of the point of the bottom of the control bottle and the detection sensor according to the received reflected light of the inner surface of the bottom of the control bottle 2 And then based on the difference DeltaS (S 2 －S 1 ) The thickness of the point at the bottom of the vial is determined.
Therefore, based on the distance S of a plurality of points detected by the detection sensor at the bottom of the tube bottle 1 The concave-convex information of the outer surface of the bottom of the control bottle can be obtained according to the distance S2 of a plurality of points detected by the detection sensor at the bottom of the control bottle, the concave-convex information of the inner surface of the bottom of the control bottle can be obtained, and the thickness information of the bottom of the control bottle can be obtained according to the distance delta S of a plurality of points detected by the detection sensor at the bottom of the control bottle.
Meanwhile, in order to enable the detection sensor to acquire a plurality of points in which different radius areas of the bottle bottom are spirally distributed so as to further improve the accuracy of detection results, the tube bottle rotation detection device disclosed by the embodiment can further comprise a moving module, and the rotating mechanism 400 is arranged on the moving module, so that the rotating mechanism 400 and the tube bottle fixing mechanism 300 are controlled to move through the moving module, the rotating mechanism 400 can control the tube bottle fixed by the tube bottle fixing mechanism 300 to rotate and pass through the detection position of the detection sensor, and further detection points of the detection sensor are spirally distributed in different radius areas of the bottle bottom of the tube bottle.
It is easy to understand that, in order to ensure the detection effect of the detection sensor, the axis of the vial fixed on the vial fixing mechanism 300 is generally parallel to or on the same line with the rotation axis of the vial fixing mechanism 300, so that the distance between the plane of the bottom of the vial and the detection sensor is basically kept unchanged during the rotation of the vial, and the detection direction of the detection sensor is basically kept perpendicular to the bottom of the vial, so that the detection result of the detection sensor is reliable and effective.
In this embodiment, the disclosed bottle securing mechanism 300 may be a jaw structure; as shown in fig. 3, the device comprises a driving part 320 and two clamping parts 310, wherein the two clamping parts 310 are respectively connected with the driving part 320, so that the clamping parts 310 can be controlled by the driving part 320 to be closed for clamping and fixing the bottle to be detected, and the clamping parts 310 can be controlled by the driving part 320 to be opened for loosening the detected bottle to be opened and moved for clamping and fixing and loosening the bottle to be detected after the detection is completed; the driving unit 320 is provided on the rotation mechanism 400.
It is to be understood that the number of the clamping portions 310 may be 3 or 4 according to actual use situations; in order to prevent the clamping portion 310 from damaging the clamped vial, a protective cushion layer 311, such as a cushion layer made of rubber, silica gel or polytetrafluoroethylene, may be disposed on the surface of the clamping portion 310 for clamping and fixing the vial. Meanwhile, as other embodiments of the bottle-making fixing mechanism 300, the bottle-making fixing mechanism 300 may be designed as a vacuum nozzle structure, but is preferably a clamping jaw structure, which is more reliable in fixing effect on the bottle-making than the vacuum nozzle structure.
It should be noted that, the bottle making and fixing mechanism 300 includes, but is not limited to, the above-mentioned clamping jaw structure, which may also be designed as a vacuum suction nozzle structure, and the bottle making and fixing mechanism is configured to perform suction and fixing on the bottle making and fixing tube by the suction force generated by the vacuum suction nozzle; or a clamping seat structure which is suitable for fixing the tube bottle through a bottle mouth or a bottle body, a contractible and expandable structure such as an air bag which stretches into the bottle body to fix the tube bottle, and the like.
In order to realize automatic feeding of the bottle to be detected, the bottle rotation detection device disclosed in the embodiment may further include a feeding mechanism, where a feeding position of the feeding mechanism is set on a moving path of the bottle fixing mechanism 300, so as to facilitate clamping and fixing of the bottle fixing mechanism 300; meanwhile, in order to prevent the detection of the bottom of the bottle of the vial from being affected by the shielding of the detection mechanism 200 by the vial fixing mechanism 300, the vial fixing mechanism 300 is usually disposed on the side of the bottle mouth of the vial to be detected, and the detection mechanism 200 is disposed on the side of the bottom of the vial to be detected.
Specifically, as shown in fig. 1, the feeding mechanism includes a first conveying line 110 and a second conveying line 120; the first conveying line 110 and the second conveying line 120 are arranged at parallel intervals, and the first conveying line 110 and the second conveying line 120 are provided with bottle holders in one-to-one correspondence, so that the bottle mouth part and the bottle bottom part of the controlled bottle to be detected are respectively arranged at the corresponding bottle holders, the controlled bottle to be detected is prevented from rolling in the conveying process, the bottle body part of the controlled bottle to be detected is positioned between the first conveying line and the second conveying line 120, the jacking feeding design of the supporting seat 100 is facilitated, or the controlled bottle fixing mechanism 300 is facilitated to directly clamp the controlled bottle to be detected through the bottle body part of the controlled bottle to be detected.
In order to facilitate the clamping of the bottle to be detected by the bottle mouth part of the bottle to be detected by the bottle fixing mechanism 300, as shown in fig. 1, the disclosed feeding mechanism may further comprise a lifting mechanism; the jacking mechanism comprises a lifting module 500 and a supporting seat 100, wherein the supporting seat 100 is connected with the lifting module 500 and is arranged between the first conveying line 110 and the second conveying line 120; the initial position of the support base 100 is located below the first and second conveyor lines 110 and 120.
During feeding, the controlled bottles to be detected are conveyed to the position of the supporting seat 100 by the same-direction operation of the first conveying line 110 and the second conveying line 120; then, the lifting module 500 controls the supporting seat 100 to lift up to the position of the bottle fixing mechanism 300, so that the bottle to be detected leaves the first conveying line 110 and the second conveying line 120 and fully exposes out of the bottle opening part, and the bottle fixing mechanism 300 is convenient to clamp and fix the bottle to be detected through the bottle opening part.
After the detection is completed, the bottle control fixing mechanism 300 moves to the position of the supporting seat 100, and places the bottle control on the supporting seat 100; then, the lifting module 500 controls the supporting seat 100 to move downwards, so that the bottle mouth part and the bottle bottom part of the detected controlled bottle are overlapped on the two bottle holders corresponding to the first conveying line 110 and the second conveying line 120 again, the detected controlled bottle is removed through the same-direction operation of the first conveying line 110 and the second conveying line 120, and the supporting seat 100 returns to the initial position under the control of the lifting module 500 so as to act next time.
Preferably, as shown in fig. 2, the supporting seat 100 is provided with a limiting groove for supporting and limiting the rolling of the tube bottle, and the air suction port 101 is arranged in the limiting groove, so that the tube bottle to be detected can be adsorbed and fixed at the limiting groove by the negative pressure generated by the air suction of the air suction port 101, and further the tube bottle to be detected can be effectively prevented from falling in the jacking process.
It is easy to understand that the bottle support and the limit groove can be respectively designed into structures such as V-shaped, U-shaped or arc-shaped; the driving part 320 can be a clamping jaw cylinder, and the clamping part 310 can be designed by clamping jaws of the existing manipulator; the moving module and the lifting module 500 can be hydraulic rods, electric rods, screw rod modules or gear-rack type moving knots, and the rotating mechanism 400 can be a rotating seat driven by a motor or a coupling; the first and second conveyor lines 110 and 120 may be a conveyor chain structure, a conveyor belt structure, a step-by-step conveyor structure, or the like.
Of course, as other embodiments, the feeding mechanism may be provided as a feeding manipulator, and the feeding manipulator may move the bottle to be detected to the position of the bottle fixing mechanism 300; meanwhile, the control bottle fixing mechanism 300 can be controlled by the mobile module to directly move to a conveying line of the control bottle to be detected to clamp and fix the control bottle to be detected, and after detection, the control bottle fixing mechanism 300 is controlled by the mobile module to place the detected control bottle on the conveying line.
The foregoing embodiments of the present utility model mainly describe differences between the embodiments, and as long as there is no contradiction between different optimization features of the embodiments, the embodiments may be combined to form a better embodiment, and in view of brevity of line text, no further description is provided herein.
The foregoing is merely exemplary of the present utility model and is not intended to limit the present utility model. Various modifications and variations of the present utility model will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are to be included in the scope of the claims of the present utility model.
Claims (9)
1. The tubular bottle rotation detection device is characterized by comprising a tubular bottle fixing mechanism, a rotating mechanism and a detection sensor; the bottle control fixing mechanism is arranged on the rotating mechanism and is used for fixing the bottle control and controlling the rotation of the bottle control through the rotating mechanism; the detection sensor is arranged on one side of the bottle bottom of the control bottle and is used for detecting the bottle bottom of the control bottle which rotates, and surface concave-convex information of the bottle bottom of the control bottle and/or thickness information of the bottle bottom of the control bottle are detected according to the distances between the inner surface and the outer surface of each position of the bottle bottom and the detection sensor.
2. The vial rotation detection device of claim 1, further comprising a movement module; the rotary mechanism is arranged on the movable module, and the movable module is used for controlling the movement of the bottle control fixing mechanism, so that the bottle bottom of the bottle control fixed by the bottle control fixing mechanism passes through the detection position of the detection sensor.
3. The apparatus according to claim 1 or 2, wherein the bottle-holding mechanism includes a driving part and at least two holding parts, the holding parts being connected to the driving part, respectively, and opening and closing movements of the holding parts being controlled by the driving part for holding and fixing and releasing the bottle; the driving part is arranged on the rotating mechanism.
4. A vial rotation detection device according to claim 3, wherein the surface of the clamping portion for clamping and fixing a vial is provided with a protective cushion layer.
5. The apparatus according to claim 1 or 2, further comprising a feeding mechanism whose feeding position is set on a moving path of the vial fixing mechanism.
6. The apparatus according to claim 5, wherein the feeding mechanism comprises a first conveyor line and a second conveyor line; the first conveying line and the second conveying line are arranged at parallel intervals, and the first conveying line and the second conveying line are provided with bottle holders in one-to-one correspondence and are used for respectively holding the bottle opening part and the bottle bottom part of the controlled bottle.
7. The vial rotation detection apparatus of claim 6, wherein the feed mechanism further comprises a jacking mechanism; the jacking mechanism comprises a lifting module and a supporting seat, wherein the supporting seat is connected with the lifting module and is arranged between the first conveying line and the second conveying line; the supporting seat is used for jacking the to-be-detected tube bottle conveyed by the first conveying line and the second conveying line to the tube bottle fixing mechanism under the control action of the lifting module.
8. The apparatus according to claim 7, wherein the support base is provided with a limit groove for supporting and limiting rolling of the vial, and an air suction port is provided in the limit groove for adsorption fixation of the vial.
9. The vial rotation detection device of claim 8, wherein the limiting groove is shaped as a V-shaped structure, a U-shaped structure, or an arc-shaped structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321635909.5U CN219996114U (en) | 2023-06-27 | 2023-06-27 | Tube bottle rotation detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321635909.5U CN219996114U (en) | 2023-06-27 | 2023-06-27 | Tube bottle rotation detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219996114U true CN219996114U (en) | 2023-11-10 |
Family
ID=88606582
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321635909.5U Active CN219996114U (en) | 2023-06-27 | 2023-06-27 | Tube bottle rotation detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219996114U (en) |
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2023
- 2023-06-27 CN CN202321635909.5U patent/CN219996114U/en active Active
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Inventor after: Feng Chong Inventor before: Feng Chong |
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| CB03 | Change of inventor or designer information |