CN219951113U - Air-cooled quenching equipment for aluminum castings - Google Patents
Air-cooled quenching equipment for aluminum castings Download PDFInfo
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- CN219951113U CN219951113U CN202321589133.8U CN202321589133U CN219951113U CN 219951113 U CN219951113 U CN 219951113U CN 202321589133 U CN202321589133 U CN 202321589133U CN 219951113 U CN219951113 U CN 219951113U
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- 238000010791 quenching Methods 0.000 title claims abstract description 35
- 230000000171 quenching effect Effects 0.000 title claims abstract description 35
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 34
- 238000005266 casting Methods 0.000 title claims abstract description 32
- 238000001816 cooling Methods 0.000 claims abstract description 51
- 239000004411 aluminium Substances 0.000 claims abstract 3
- 239000007921 spray Substances 0.000 claims description 19
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- 229910001563 bainite Inorganic materials 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
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- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The utility model relates to the technical field of air-cooling quenching, in particular to an air-cooling quenching device for aluminum castings, which comprises a bottom plate and a vertical plate, wherein a workbench is fixedly connected in the middle of the upper part of the bottom plate, an air cooling device is arranged on the inner side of the vertical plate, and an adjusting device is arranged on the upper part of the bottom plate. Can make air compressor in with compressed air discharge second pipeline, compressed air can flow into first pipeline through the second pipeline, rethread air-cooled shower nozzle blowout carries out the air-cooled quenching to the aluminium foundry goods of below, corresponding structure simultaneously can drive the carousel through first bevel gear and horizontal pole and rotate, make the carousel drive first pipeline and rotate, first pipeline drives the air-cooled shower nozzle and rotates, thereby carry out automatically regulated to the air-out angle of air-cooled shower nozzle, blow to the different positions on aluminium foundry goods surface, not only can be accurate master the interval of adjustment time through mechanical structure like this, moreover its degree of labour is also less, the result of use is better.
Description
Technical Field
The utility model relates to the technical field of air-cooling quenching, in particular to air-cooling quenching equipment for aluminum castings.
Background
The air-cooling quenching is quenching cooling by taking forced flowing air or compressed air as a cooling medium, when the air-cooling quenching is applied to the large forging piece of the low and medium alloy steel, the large forging piece of the low and medium alloy steel can be uniformly cooled, and the quenching distortion and the quenching cracking tendency can be reduced, but the quenching layer is thinner, and sometimes, only bainite or bainite+martensite structure can be obtained, and air-cooling quenching equipment can be used when the aluminum casting piece is processed.
An aluminum casting air-cooling quenching device such as the grant publication No. CN 217733194U relates to the technical field of air-cooling quenching and comprises a placing table. The angle between the angle deviation rod and the horizontal plane is adjusted, so that the angle of the nozzle of the air cooling assembly is adjusted, the overall wind direction is adjusted, the air output is increased, additional equipment is not required to be added, the cost is reduced, the above aluminum casting air cooling quenching equipment is characterized in that the deviation rod is rotated in a manual mode, the angle of rotation of the air cooling assembly is adjusted, however, in actual use, when the area of an aluminum casting needing air cooling quenching is large, people are required to always rotate the deviation rod to blow different positions on the surface of the aluminum casting, so that the artificial mode cannot accurately grasp the interval of adjusting time, and the long-time rotation is performed, the labor degree is also large, meanwhile, the distance between the air cooling assembly and the casting is adjusted by driving two first screws through two servo motors, and the two first screws are driven by different servo motors, so that the problem of asynchronous rotation possibly occurs, and the upper part is blocked, and the equipment is damaged.
Disclosure of Invention
The utility model aims to solve the problems that the air-cooled quenching equipment for aluminum castings in the above-mentioned comparison patent cannot accurately master the interval of adjustment time by manually adjusting the rotation angle of an air-cooled assembly, the labor degree is high, and two first screws are driven by different servo motors, so that asynchronous rotation can occur, the upper part is blocked, and the equipment is damaged.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides an aluminum casting forced air cooling quenching equipment, includes bottom plate and riser, the top both ends rigid coupling of bottom plate has the riser, the inboard top rigid coupling of riser has first diaphragm, the rigid coupling has the workstation in the middle of the top of bottom plate, air cooling device is installed to the inboard of riser, adjusting device is installed to the top of bottom plate.
Preferably, the air cooling device comprises a second transverse plate, the outer side outer wall of the second transverse plate is in sliding clamping connection with the chute of the vertical plate, a shell is fixedly connected to the inner side of the second transverse plate, transverse rods are rotatably connected to the inner sides of the left side and the right side of the shell through bearings, a first bevel gear and a rotary table are fixedly connected to the middle and the inner side of the transverse rods respectively, and a first pipeline is fixedly connected to the inner side of the rotary table.
Preferably, a second pipeline and a plurality of air cooling spray heads are fixedly connected in the middle of the upper part and below the first pipeline respectively, and the outer wall of the second pipeline is fixedly connected with the inside of the shell.
Preferably, the adjusting device comprises a screw rod, the upper outer wall and the lower outer wall of the screw rod are respectively connected with the first transverse plate and the bottom plate in a rotating mode, the upper outer wall of the screw rod is connected with the internal threads of the second transverse plate, the lower outer wall of the screw rod is fixedly connected with a first belt pulley, a first motor is arranged on the inner side of the first belt pulley, the lower outer wall of the first motor is fixedly connected with the inner portion of the bottom plate, and the outer wall of an output shaft of the first motor is fixedly connected with a second belt pulley.
Preferably, the second belt pulley is rotatably connected with the first belt pulley through a belt, and the outer wall of the belt is in clearance fit with the inner wall of the through hole of the workbench.
The air-cooled quenching equipment for the aluminum castings has the beneficial effects that: the second pipeline can be connected with an external air compressor, so that the air compressor discharges compressed air into the second pipeline, the compressed air can flow into the first pipeline through the second pipeline and then is sprayed out through a plurality of air cooling spray heads, air cooling quenching is performed on the aluminum castings below, meanwhile, the corresponding structure can drive the turntable to rotate through the first bevel gear and the cross rod, the turntable drives the first pipeline to rotate, the first pipeline drives the air cooling spray heads to rotate, the air outlet angle of the air cooling spray heads is automatically adjusted, air is blown to different positions on the surfaces of the aluminum castings, and therefore, the interval of adjusting time can be accurately mastered through a mechanical structure, the labor degree is small, and the use effect is better;
the aluminum casting to be subjected to air cooling quenching can be moved to the workbench, the first motor is started, the output shaft of the first motor drives the second belt pulley to rotate, the second belt pulley can drive the first belt pulley to rotate through the belt, the first belt pulley drives the screw rod to rotate, the screw rods on the left side and the right side can synchronously rotate, the vertical plate is matched to drive the second transverse plate to move, the second transverse plate drives the air cooling spray head to move through the shell and the like, and the distance between the air cooling spray head and the aluminum casting is adjusted.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a plan cross-sectional view of FIG. 1;
FIG. 3 is a partial perspective view of FIG. 2;
FIG. 4 is a schematic view of the first motor, belt and table of FIG. 2;
fig. 5 is a schematic view of the structure of the second motor, the first bevel gear and the second cross plate in fig. 2.
In the figure: 1. the device comprises a bottom plate, 2, vertical plates, 3, an air cooling device, 301, a second transverse plate, 302, a shell, 303, a transverse rod, 304, a first bevel gear, 305, a rotary table, 306, a first pipeline, 3A1, a machine base, 3A2, a second motor, 3A3, a vertical rod, 3A4, a second bevel gear, 4, an adjusting device, 401, a screw rod, 402, a first belt pulley, 403, a first motor, 404, a second belt pulley, 5, a first transverse plate, 6, a workbench, 7, a second pipeline, 8, an air cooling spray head, 9 and a belt.
Detailed Description
The utility model is further described below with reference to the accompanying drawings:
example 1:
referring to fig. 1-5, in this embodiment, an air-cooled quenching apparatus for aluminum castings comprises a bottom plate 1 and a vertical plate 2, wherein the vertical plate 2 is fixedly connected to two ends of the upper side of the bottom plate 1, a chute is processed on the inner side of the vertical plate 2, a first transverse plate 5 is fixedly connected to the upper side of the inner side of the vertical plate 2, a workbench 6 is fixedly connected to the middle of the upper side of the bottom plate 1, through holes are processed in the lower parts of the left side and the right side of the workbench 6, an air cooling device 3 is installed on the inner side of the vertical plate 2, and an adjusting device 4 is installed on the upper side of the bottom plate 1.
Referring to fig. 1-3, an air cooling device 3 comprises a second transverse plate 301, a shell 302, a transverse rod 303, a first bevel gear 304, a turntable 305 and a first pipeline 306, wherein the outer walls of the outer sides of the left and right second transverse plates 301 are in sliding clamping connection with sliding grooves of a vertical plate 2, the second transverse plates 301 can be limited through the sliding grooves of the vertical plate 2, the shell 302 is fixedly connected to the inner sides of the second transverse plates 301, the transverse rods 303 are rotatably connected to the inner sides of the left and right sides of the shell 302 through bearings, the middle and the inner sides of the transverse rods 303 are fixedly connected with the first bevel gear 304 and the turntable 305 respectively, the first bevel gear 304 can drive the turntable 305 to rotate through the transverse rods 303, the inner sides of the turntable 305 are fixedly connected with the first pipeline 306, the middle and the lower sides of the upper sides of the first pipeline 306 are fixedly connected with a second pipeline 7 and a plurality of air cooling spray heads 8 respectively, the upper sides of the second pipeline 7 can be connected with an external air compressor, and the outer walls of the second pipeline 7 are fixedly connected to the inner sides of the shell 302;
the second pipeline 7 can be connected with an external air compressor, compressed air is discharged into the second pipeline 7 by the air compressor, the compressed air can flow into the first pipeline 306 through the second pipeline 7, then is sprayed out through the plurality of air cooling spray heads 8, air cooling quenching is carried out on the aluminum castings below, meanwhile, the corresponding structure can drive the turntable 305 to rotate through the first bevel gear 304 and the cross rod 303, the turntable 305 drives the first pipeline 306 to rotate, the first pipeline 306 drives the air cooling spray heads 8 to rotate, the air outlet angle of the air cooling spray heads 8 is automatically adjusted, air is blown to different positions on the surfaces of the aluminum castings, the interval of adjusting time can be accurately mastered through the mechanical structure, the labor degree is small, and the use effect is better.
Referring to fig. 1, 2 and 4, the adjusting device 4 comprises a screw 401, a first belt pulley 402, a first motor 403 and a second belt pulley 404, wherein the upper outer wall and the lower outer wall of the left and right screw 401 are respectively and rotatably connected with the first transverse plate 5 and the bottom plate 1, the upper outer wall of the screw 401 is connected with the internal threads of the second transverse plate 301, the second transverse plate 301 can be driven to move by the screw 401, the first belt pulley 402 is fixedly connected with the lower outer wall of the screw 401, the screw 401 can be driven to rotate by the first belt pulley 402, the first motor 403 is arranged on the inner side of the first belt pulley 402, the model of the first motor 403 can be selected according to the requirements of a user, the lower outer wall of the first motor 403 is fixedly connected with the inner part of the bottom plate 1, the second belt pulley 404 is fixedly connected with the outer wall of an output shaft of the first motor 403 by a belt 9, and the outer wall of the belt 9 is in clearance fit with the inner wall of a through hole of the workbench 6;
the aluminum casting to be subjected to air cooling quenching can be moved to the workbench 6, then the external motor of the first motor 403 is connected, the first motor 403 is started, the output shaft of the first motor 403 drives the second belt pulley 404 to rotate, the second belt pulley 404 can drive the first belt pulley 402 to rotate through the belt 9, the first belt pulley 402 drives the screw 401 to rotate, the screw 401 on the left side and the right side can synchronously rotate, the vertical plate 2 is matched to drive the second transverse plate 301 to move, the second transverse plate 301 drives the air cooling spray head 8 to move through the shell 302 and the like, and the distance between the air cooling spray head 8 and the aluminum casting is adjusted.
In this embodiment, when an operator needs to use an air-cooled quenching device for aluminum castings, firstly, the operator can move the aluminum castings needing to be subjected to air-cooled quenching onto a workbench 6, then, an external motor of a first motor 403 is connected, the first motor 403 is started, an output shaft of the first motor 403 drives a second belt pulley 404 to rotate, thus, the second belt pulley 404 can drive the first belt pulley 402 to rotate through a belt 9, the first belt pulley 402 drives a screw 401 to rotate, the screws 401 on the left side and the right side can synchronously rotate, and the second transverse plate 301 is driven to move by matching with a vertical plate 2, so that the second transverse plate 301 drives an air cooling spray head 8 to move through a shell 302 and the like, and the distance between the air cooling spray head 8 and the aluminum castings is adjusted;
and then the second pipeline 7 is connected with an external air compressor, so that the air compressor discharges compressed air into the second pipeline 7, the compressed air can flow into the first pipeline 306 through the second pipeline 7, then is sprayed out through the plurality of air cooling spray heads 8, air cooling quenching is performed on the aluminum castings below, meanwhile, the corresponding structure can drive the turntable 305 to rotate through the first bevel gear 304 and the cross rod 303, the turntable 305 drives the first pipeline 306 to rotate, the first pipeline 306 drives the air cooling spray heads 8 to rotate, the air outlet angle of the air cooling spray heads 8 is automatically adjusted, and air is blown to different positions on the surfaces of the aluminum castings, so that the interval of adjusting time can be accurately mastered through a mechanical structure, the labor degree is also smaller, and the use effect is better.
Example 2:
referring to fig. 1-5, in this embodiment, the present utility model provides a technical solution: the air cooling device 3 also comprises a machine base 3A1, a second motor 3A2, a vertical rod 3A3 and a second bevel gear 3A4, wherein the lower part of the machine base 3A1 is fixedly connected with the shell 302, the second motor 3A2 is fixedly connected in the machine base 3A1, the model of the second motor 3A2 can be selected according to the requirement of a user, the vertical rod 3A3 is fixedly connected with an output shaft of the second motor 3A2, the middle outer wall of the vertical rod 3A3 is rotationally connected with the shell 3A2 through a bearing, the second bevel gear 3A4 is fixedly connected below the vertical rod 3A3, the output shaft of the second motor 3A2 can drive the second bevel gear 3A4 to rotate through the vertical rod 3A3, the lower part of the second bevel gear 3A4 is meshed and connected with the first bevel gear 304, and the first bevel gear 304 can be driven to rotate through the second bevel gear 3A 4;
the external power supply of the second motor 3A2 can be connected, the second motor 3A2 is started, the output shaft of the second motor 3A2 drives the second bevel gear 3A4 to rotate through the vertical rod 3A3, and the first bevel gear 304 is driven to rotate through the second bevel gear 3A4, so that the operation is more convenient.
In this embodiment, when an operator needs to use the air-cooled quenching device for aluminum castings, the external power supply of the second motor 3A2 can be turned on, the second motor 3A2 is started, the output shaft of the second motor 3A2 drives the second bevel gear 3A4 to rotate through the vertical rod 3A3, and the first bevel gear 304 is driven to rotate through the second bevel gear 3A4, so that the operation is more convenient.
While the utility model has been shown and described with reference to a preferred embodiment, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the scope of the utility model.
Claims (5)
1. The utility model provides an aluminium foundry goods forced air cooling quenching equipment, includes bottom plate (1) and riser (2), the top both ends rigid coupling of bottom plate (1) has riser (2), its characterized in that: the air cooling device is characterized in that a first transverse plate (5) is fixedly connected above the inner side of the vertical plate (2), a workbench (6) is fixedly connected in the middle of the upper side of the bottom plate (1), an air cooling device (3) is mounted on the inner side of the vertical plate (2), and an adjusting device (4) is mounted above the bottom plate (1).
2. An aluminum casting air-cooled quenching apparatus as recited in claim 1, wherein: the air cooling device (3) comprises a second transverse plate (301), the outer side outer wall of the second transverse plate (301) is connected with the sliding groove of the vertical plate (2) in a sliding clamping mode, a shell (302) is fixedly connected to the inner side of the second transverse plate (301), transverse rods (303) are connected to the inner side of the left side and the right side of the shell (302) in a rotating mode through bearings, a first bevel gear (304) and a rotary table (305) are fixedly connected to the middle and the inner side of the transverse rods (303) respectively, and a first pipeline (306) is fixedly connected to the inner side of the rotary table (305).
3. An aluminum casting air-cooled quenching apparatus as recited in claim 2, wherein: the middle part and the lower part above the first pipeline (306) are fixedly connected with a second pipeline (7) and a plurality of air cooling spray heads (8) respectively, and the outer wall of the second pipeline (7) is fixedly connected with the inside of the shell (302).
4. An aluminum casting air-cooled quenching apparatus as recited in claim 1, wherein: the adjusting device (4) comprises a screw rod (401), the upper outer wall and the lower outer wall of the screw rod (401) are respectively connected with the first transverse plate (5) and the bottom plate (1) in a rotating mode, the upper outer wall of the screw rod (401) is connected with the inner threads of the second transverse plate (301), a first belt pulley (402) is fixedly connected with the lower outer wall of the screw rod (401), a first motor (403) is arranged on the inner side of the first belt pulley (402), the lower outer wall of the first motor (403) is fixedly connected with the inner portion of the bottom plate (1), and a second belt pulley (404) is fixedly connected with the outer wall of an output shaft of the first motor (403).
5. An aluminum casting air-cooled quenching apparatus as recited in claim 4, wherein: the second belt pulley (404) is rotatably connected with the first belt pulley (402) through the belt (9), and the outer wall of the belt (9) is in clearance fit with the inner wall of the through hole of the workbench (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321589133.8U CN219951113U (en) | 2023-06-21 | 2023-06-21 | Air-cooled quenching equipment for aluminum castings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321589133.8U CN219951113U (en) | 2023-06-21 | 2023-06-21 | Air-cooled quenching equipment for aluminum castings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219951113U true CN219951113U (en) | 2023-11-03 |
Family
ID=88556966
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321589133.8U Active CN219951113U (en) | 2023-06-21 | 2023-06-21 | Air-cooled quenching equipment for aluminum castings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219951113U (en) |
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2023
- 2023-06-21 CN CN202321589133.8U patent/CN219951113U/en active Active
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