CN219903298U - Automotive plastic interior spare mold processing - Google Patents
Automotive plastic interior spare mold processing Download PDFInfo
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- CN219903298U CN219903298U CN202321153625.2U CN202321153625U CN219903298U CN 219903298 U CN219903298 U CN 219903298U CN 202321153625 U CN202321153625 U CN 202321153625U CN 219903298 U CN219903298 U CN 219903298U
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- heating
- rotating rod
- fixedly arranged
- cutting
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- 229920003023 plastic Polymers 0.000 title claims abstract description 24
- 239000004033 plastic Substances 0.000 title claims abstract description 24
- 238000012545 processing Methods 0.000 title claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 55
- 238000005520 cutting process Methods 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 238000003825 pressing Methods 0.000 claims abstract description 26
- 239000002994 raw material Substances 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model discloses an automobile plastic interior trim part processing die which comprises a support, wherein a fixed die plate is fixedly arranged on the support, a driving motor is arranged on the support, a rotating rod is rotatably arranged on the driving motor, a heating mechanism, a hot cutting mechanism and a part taking mechanism are arranged on the rotating rod, and a pressing mechanism is fixedly arranged at one end of the fixed die plate. In the using process, the driving motor drives the rotating rod to rotate, so that the heating assembly heats the raw materials, after the raw materials are heated and softened, the pressing mechanism compresses the heated raw materials, the pneumatic pump pumps air in the female die through the pipeline and the air holes, at the moment, the female die is in a vacuum state, the heated and softened raw materials are sucked into the die core and are attached to the female die, then the rotating rod rotates for a certain angle, the thermal cutting assembly cuts a formed workpiece, after the cutting, the rotating rod rotates for a certain angle, and the workpiece taking mechanism takes out the formed workpiece.
Description
Technical Field
The utility model relates to the technical field of dies, in particular to a processing die for an automotive plastic interior trim part.
Background
The plastic inner ornament for automobile needs to be used in forming, and has compression mold, injection mold and stamping mold, especially plastic sucking mold, gypsum mold, copper electroplating mold, aluminum mold, small hole, vacuum adsorption heated hard film, etc.
In the prior art, a processing mold and a processing method for automotive plastic interior trim parts, with the publication number of CN115139492A, comprise a supporting base, a mold frame and forming molds, wherein the supporting base is arranged at the rear side of the mold frame, two forming molds are arranged in total, and the two forming molds are arranged on the mold frame; the hot melting cylinder is fixedly arranged at the top end of the supporting base, a storage hopper is arranged in the middle of the hot melting cylinder, one end of the hot melting cylinder extends into the die frame, and an injection cylinder is arranged at the top end of the hot melting cylinder extending into the die frame; when one of the molding dies moves to the lower part of the telescopic pipe to fill plastic, the other molding die is necessarily positioned below any one of the inflating assemblies on two sides of the telescopic pipe at the moment, so that the plastic filling device is realized, when one of the molding dies is used for filling plastic, the other molding die is necessarily inflated, and therefore continuous production and processing of glue filling and plastic blowing molding are realized, the production efficiency is effectively improved, the time is saved, and the yield is improved.
However, the prior art still has great disadvantages, such as:
in the prior art, when the interior trim part is planned to be processed in a plastic sucking mode, manual feeding and picking up are often needed, so that the labor intensity of operators is certainly increased, the productivity of feeding and picking up in a manual mode is low, the operators can be on duty after training, and safety production accidents are extremely easy to occur if the operators do not operate according to the uncertainty;
although the robot and the manipulator replace the manual work to take part in feeding and picking, the production cost of enterprises is increased, and once the robot or the manipulator is damaged, the maintenance and repair period is long, which affects normal production and processing.
Disclosure of Invention
The utility model aims to provide a processing die for an automotive plastic interior trim part, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the processing die for the automotive plastic interior trim part comprises a bracket, wherein a fixed template is fixedly arranged on the bracket, a plurality of exhaust pipes are arranged in the fixed template, the exhaust pipes penetrate through the fixed template, a die core is arranged in the fixed template, a female die is arranged in the die core, a plurality of air holes are formed in the die core, the air holes are communicated with the exhaust pipes, and the exhaust pipes are communicated with a pneumatic pump through pipelines;
the fixed die plate is rotationally provided with a reel, raw materials are wound on the reel, the bracket is provided with a driving motor, the driving motor is rotationally provided with a rotating rod, the rotating rod is arranged on one side of the fixed die plate, and the rotating rod is provided with a heating mechanism, a hot cutting mechanism and a workpiece taking mechanism;
the heating mechanism is used for heating and softening raw materials, the hot cutting mechanism is used for cutting out molded parts from an original cutting plate, the part taking mechanism is used for taking out the parts from a die, and one end of the fixed die plate is fixedly provided with a pressing mechanism.
Preferably, the heating assembly comprises a plurality of heating telescopic cylinders fixedly arranged on the rotating rod, a plurality of heating frames are fixedly arranged on the heating telescopic cylinders, a plurality of heating rods are fixedly arranged in the heating frames, and the heating rods are used for heating and softening raw materials.
Preferably, the hot cutting assembly comprises a plurality of hot cutting telescopic cylinders fixedly arranged on the rotating rod, a plurality of knife plates are fixedly arranged on the hot cutting telescopic rods, hot cutting cutters consistent with the outline of the formed workpiece are fixedly arranged on the knife plates, and the hot cutting cutters are used for cutting the formed workpiece from the original cutting plate.
Preferably, the piece taking mechanism comprises a plurality of piece taking telescopic cylinders fixedly arranged on the rotating rod, a plurality of pieces taking telescopic cylinders are fixedly provided with sucking discs, and the sucking discs are used for taking out formed pieces from the die.
Preferably, the material pressing mechanism comprises a plurality of material pressing telescopic cylinders fixedly arranged on the side wall of the fixed die plate, and a plurality of material pressing frames are fixedly arranged on the material pressing telescopic cylinders.
Preferably, a driving belt wheel is fixedly arranged at one end of the rotating rod, a driven belt wheel is fixedly arranged at one end of the scroll, and the driving belt wheel drives the driven belt wheel to rotate through a belt.
Preferably, a conveyor belt is fixedly arranged on the support, and the conveyor belt is used for conveying the molded workpiece to the next station.
Preferably, the heating telescopic cylinder, the hot cutting telescopic cylinder and the fetching telescopic cylinder are in equidistant circumferential arrays on the rotating rod.
Compared with the prior art, the utility model has the beneficial effects that:
1. through the arrangement of the heating mechanism, the hot cutting mechanism and the workpiece taking mechanism on the rotating rod, the device can continuously finish the heating of raw materials, the cutting of formed workpieces and the taking out of the workpieces, the whole operation process is continuous and rapid, the labor is saved, the structure is compact, the processing and manufacturing cost is low, and the maintenance and the cleaning are convenient;
2. through the setting of belt, when the bull stick moves, the driven pulley can drive driven pulley and rotate, and driven pulley drives the spool and rotates, accomplishes the pay-off when spool rotates, and this step has saved the manpower, has alleviateed operating personnel's intensity of labour, has reduced the degree of difficulty of operation, has improved productivity.
In the using process, the driving motor drives the rotating rod to rotate, so that the heating assembly heats the raw materials, after the raw materials are heated and softened, the pressing mechanism compresses the heated raw materials, the pneumatic pump pumps air in the female die through the pipeline and the air holes, at the moment, the female die is in a vacuum state, the heated and softened raw materials are sucked into the die core and are attached to the female die, then the rotating rod rotates for a certain angle, the thermal cutting assembly cuts a formed workpiece, after the cutting, the rotating rod rotates for a certain angle, and the workpiece taking mechanism takes out the formed workpiece.
Drawings
FIG. 1 is a schematic perspective view of the whole device of the present utility model;
FIG. 2 is a schematic perspective view of the whole device of the present utility model;
FIG. 3 is a schematic perspective view of a heating mechanism according to the present utility model;
FIG. 4 is a schematic perspective view of a heating mechanism according to the present utility model;
FIG. 5 is a schematic perspective view of a pressing mechanism according to the present utility model;
FIG. 6 is a schematic diagram of a mold insert according to the present utility model;
fig. 7 is a schematic perspective view of a pneumatic pump according to the present utility model.
In the figure: 1. a bracket; 2. a stationary mold plate; 3. an exhaust pipe; 4. a mold core; 5. a female die; 6. air holes; 7. a pipe; 8. a pneumatic pump; 9. a driving motor; 10. a rotating rod; 11. a reel; 12. heating the telescopic cylinder; 13. a heating frame; 14. a heating rod; 15. a hot cutting telescopic cylinder; 16. a knife board; 17. a hot cutting knife; 18. a telescopic cylinder for taking a workpiece; 19. a suction cup; 20. a material pressing telescopic cylinder; 21. a material pressing frame; 22. a driving belt wheel; 23. a driven pulley; 24. a belt; 25. a conveyor belt.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-7, the present utility model provides a technical solution:
embodiment one:
the utility model provides an automotive plastic interior spare mold processing, including support 1, fixedly provided with fixed die plate 2 on the support 1, fixed die plate 2 in this embodiment is used for installing die core 4, operating personnel can change different die cores 4 according to the difference of finished piece and install in fixed die plate 2, be provided with a plurality of blast pipes 3 in the fixed die plate 2, blast pipe 3 runs through fixed die plate 2, be provided with die core 4 in the fixed die plate 2, die core 4 has seted up die 5, be provided with a plurality of gas pockets 6 on die core 4, gas pocket 6 communicates with blast pipe 3, blast pipe 3 communicates with pneumatic pump 8 through pipeline 7, pneumatic pump 8 in this embodiment is used for drawing out the air in die 5, simultaneously, pneumatic pump 8 also can be to the die 5 exhaust, utilize the air to blow out the finished piece from die 5;
the fixed template 2 is rotatably provided with a reel 11, the reel 11 is wound with raw materials, the bracket 1 is provided with a driving motor 9, the driving motor 9 in the embodiment is a technology well known to a person skilled in the art, and is a device commonly used in the technical field, details are omitted, an operator can select a proper driving motor 9 according to parameters such as power, the driving motor 9 is rotatably provided with a rotating rod 10, the rotating rod 10 is arranged on one side of the fixed template 2, the rotating rod 10 is provided with a heating mechanism, a hot cutting mechanism and a workpiece taking mechanism, and the heating telescopic cylinder 12, the hot cutting telescopic cylinder 15 and the workpiece taking telescopic cylinder 18 are in an equidistant circumferential array on the rotating rod 10;
the heating mechanism is used for heating and softening raw materials, the hot cutting mechanism is used for cutting out molded parts from an original blanking plate, the part taking mechanism is used for taking out the parts from a die, and a pressing mechanism is fixedly arranged at one end of the fixed die plate 2.
Here, this embodiment describes one of the foregoing embodiments of the heating mechanism, the heating mechanism includes a plurality of heating telescopic cylinders 12 fixedly disposed on the rotating rod 10, the heating telescopic cylinders 12 in this embodiment are well known to those skilled in the art, and are devices commonly used in the art, and not described in detail herein, an operator may select a suitable heating telescopic cylinder 12 according to parameters such as a stroke, a heating frame 13 is fixedly disposed on the plurality of heating telescopic cylinders 12, a plurality of heating rods 14 are fixedly disposed in the heating frame 13, the heating rods 14 in this embodiment are well known to those skilled in the art, and are devices commonly used in the art, not described in detail herein, and an operator may select a suitable heating rod 14 according to parameters such as a power, and the plurality of heating rods 14 are used for heating and softening raw materials.
Here, this embodiment describes one of the embodiments of the above-mentioned thermal cutting mechanism, the thermal cutting mechanism includes a plurality of thermal cutting telescopic cylinders 15 fixedly disposed on the rotating rod 10, the thermal cutting telescopic cylinders 15 in this embodiment are techniques well known to those skilled in the art, and are devices commonly used in the art, and are not described in detail herein, an operator can select a suitable thermal cutting telescopic cylinder 15 according to parameters such as a stroke, a plurality of thermal cutting telescopic rods are fixedly provided with a knife plate 16, the knife plate 16 in this embodiment is used for fixing the thermal cutting knife 17, an operator can replace the thermal cutting knife 17 with different shapes according to different workpieces, the knife plate 16 is fixedly provided with the thermal cutting knife 17 consistent with the outline of the molded workpiece, the thermal cutting knife 17 in this embodiment cuts plastics by heating, and the techniques are well known to those skilled in the art, are commonly used devices in the art, and are not described in detail herein, and the thermal cutting knife 17 is used for cutting molded workpieces from the original cutting plate.
Here, this embodiment describes one of the foregoing embodiments of the pickup mechanism, where the pickup mechanism includes a plurality of pickup telescopic cylinders 18 fixedly disposed on the rotating rod 10, the pickup telescopic cylinders 18 in this embodiment are well known to those skilled in the art, and are devices commonly used in the art, and are not described in detail herein, an operator may select a suitable pickup telescopic cylinder 18 according to parameters such as a stroke, and suction cups 19 are fixedly disposed on the plurality of pickup telescopic cylinders 18, and the suction cups 19 in this embodiment are well known to those skilled in the art, are devices commonly used in the art, and are not described in detail herein, and the suction cups 19 are used for taking out the formed part from the mold.
Embodiment two:
on the basis of the first embodiment, the embodiment describes one of the pressing mechanisms in the first embodiment, namely, a practical way and a retrograde description, the pressing mechanism comprises a plurality of pressing telescopic cylinders 20 fixedly arranged on the side wall of the fixed die plate 2, the pressing telescopic cylinders 20 in the embodiment are well known to those skilled in the art, are commonly used devices in the technical field, are not described in detail herein, an operator can select a proper pressing telescopic cylinder 20 according to parameters such as a stroke, and a plurality of pressing frames 21 are fixedly arranged on the pressing telescopic cylinders 20;
one end of the rotating rod 10 is fixedly provided with a driving belt pulley 22, one end of the reel 11 is fixedly provided with a driven belt pulley 23, the driving belt pulley 22 drives the driven belt pulley 23 to rotate through a belt 24, a conveying belt 25 is fixedly arranged on the support 1, the conveying belt 25 in the embodiment is driven by a motor, the technology is well known to the person skilled in the art, the technology is a device commonly used in the technical field, details are omitted in the technology, and the conveying belt is used for conveying formed workpieces to the next station.
Working principle: in the using process of the utility model, the driving motor 9 drives the rotating rod 10 to rotate, the heating component on the rotating rod 10 is driven to move against the female die 5, the heating telescopic cylinder 12 is driven to enable the heating rod 14 to be close to raw materials to heat the raw materials, after the raw materials are heated and softened, the material pressing mechanism compresses the heated raw materials, the pneumatic pump 8 pumps out air in the female die 5 through the pipeline 7 and the air hole 6, at the moment, the female die 5 is in a vacuum state, the heated and softened raw materials are sucked into the die core 4 and are attached to the female die 5, and the forming of the raw materials is completed;
at the moment, the rotating rod 10 rotates for a certain angle to enable the hot cutting assembly to be opposite to the female die 5, the hot cutting telescopic cylinder 15 moves to drive the hot cutting knife 17 to cut a molded part, after cutting, the rotating rod 10 rotates for a certain angle again to enable the part taking mechanism to be opposite to the female die 5, the part taking telescopic cylinder 18 drives the sucker 19 to take out the molded part, and in the process, the pneumatic pump 8 blows air into the female die 5 to assist in demolding of the part;
in the process of rotating the rotating rod 10, the reel 11 is driven to move by the belt 24, so that feeding is finished, and due to the transmission of the belt 24, even if raw materials are pressed by the pressing frame 21 and cannot move, the belt 24 can slip, so that other components in the mechanism are protected.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automotive plastic interior spare mold processing, includes support (1), fixedly on support (1) be provided with fixed template (2), its characterized in that: a plurality of exhaust pipes (3) are arranged in the fixed die plate (2), the exhaust pipes (3) penetrate through the fixed die plate (2), a die core (4) is arranged in the fixed die plate (2), a female die (5) is arranged in the die core (4), a plurality of air holes (6) are formed in the die core (4), the air holes (6) are communicated with the exhaust pipes (3), and the exhaust pipes (3) are communicated with a pneumatic pump (8) through a pipeline (7);
the fixed die plate (2) is rotatably provided with a reel (11), raw materials are wound on the reel (11), the bracket (1) is provided with a driving motor (9), the driving motor (9) is rotatably provided with a rotating rod (10), the rotating rod (10) is arranged on one side of the fixed die plate (2), and the rotating rod (10) is provided with a heating mechanism, a hot cutting mechanism and a fetching mechanism;
the heating mechanism is used for heating and softening raw materials, the hot cutting mechanism is used for cutting out molded parts from an original cutting plate, the part taking mechanism is used for taking out the parts from a die, and a pressing mechanism is fixedly arranged at one end of the fixed die plate (2).
2. The automotive plastic interior part processing mold according to claim 1, wherein: the heating mechanism comprises a plurality of heating telescopic cylinders (12) fixedly arranged on the rotating rod (10), a plurality of heating frames (13) are fixedly arranged on the heating telescopic cylinders (12), a plurality of heating rods (14) are fixedly arranged in the heating frames (13), and the heating rods (14) are used for heating and softening raw materials.
3. The automotive plastic interior part processing mold according to any one of claims 1 or 2, characterized in that: the hot cutting mechanism comprises a plurality of hot cutting telescopic cylinders (15) fixedly arranged on the rotating rod (10), a plurality of knife boards (16) are fixedly arranged on the hot cutting telescopic cylinders, hot cutting cutters (17) consistent with the outline of a formed workpiece are fixedly arranged on the knife boards (16), and the hot cutting cutters (17) are used for cutting the formed workpiece from the original cutting material boards.
4. A mold for processing an automotive plastic interior part according to claim 3, wherein: the piece taking mechanism comprises a plurality of piece taking telescopic cylinders (18) fixedly arranged on a rotating rod (10), a plurality of piece taking telescopic cylinders (18) are fixedly provided with sucking discs (19), and the sucking discs (19) are used for taking out formed pieces from a die.
5. The automotive plastic interior part processing mold according to claim 1, wherein: the material pressing mechanism comprises a plurality of material pressing telescopic cylinders (20) fixedly arranged on the side wall of the fixed die plate (2), and a plurality of material pressing frames (21) are fixedly arranged on the material pressing telescopic cylinders (20).
6. A mold for processing an automotive plastic interior part according to claim 3, wherein: one end of the rotating rod (10) is fixedly provided with a driving belt wheel (22), one end of the scroll (11) is fixedly provided with a driven belt wheel (23), and the driving belt wheel (22) drives the driven belt wheel (23) to rotate through a belt (24).
7. The automotive plastic interior part processing mold according to claim 1, wherein: the support (1) is fixedly provided with a conveying belt (25), and the conveying belt (25) is used for conveying the molded workpiece to the next station.
8. The automotive plastic interior part processing mold according to claim 2, wherein: the heating telescopic cylinder (12), the hot cutting telescopic cylinder (15) and the picking telescopic cylinder (18) are arranged on the rotating rod (10) in an equidistant circumferential array.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321153625.2U CN219903298U (en) | 2023-05-15 | 2023-05-15 | Automotive plastic interior spare mold processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321153625.2U CN219903298U (en) | 2023-05-15 | 2023-05-15 | Automotive plastic interior spare mold processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219903298U true CN219903298U (en) | 2023-10-27 |
Family
ID=88468197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321153625.2U Active CN219903298U (en) | 2023-05-15 | 2023-05-15 | Automotive plastic interior spare mold processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219903298U (en) |
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2023
- 2023-05-15 CN CN202321153625.2U patent/CN219903298U/en active Active
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