CN219900840U - Container corner post welding device - Google Patents
Container corner post welding device Download PDFInfo
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- CN219900840U CN219900840U CN202321086261.0U CN202321086261U CN219900840U CN 219900840 U CN219900840 U CN 219900840U CN 202321086261 U CN202321086261 U CN 202321086261U CN 219900840 U CN219900840 U CN 219900840U
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- 238000003466 welding Methods 0.000 title claims abstract description 162
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000005056 compaction Methods 0.000 description 3
- 238000005476 soldering Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Abstract
The utility model discloses a container corner post welding device, and belongs to the field of container welding. Comprises a frame, a transmission mechanism and a welding mechanism. The transmission mechanism comprises a welding table top which is arranged in a conveying channel below the frame and is suitable for transmitting the corner post pre-welding assembly, positioning components which are arranged at two sides of the welding table top and are used for guiding and limiting the corner post pre-welding assembly in the horizontal direction, and a plurality of pressing components which are arranged below the frame and enable the corner post pre-welding assembly to be attached to the welding table top; according to the utility model, the diagonal column pre-welding assembly is limited in the horizontal direction through the positioning assembly, and is limited and fixed in the vertical direction through the pressing assembly, and the welding mechanism automatically welds the diagonal column pre-welding assembly, so that the automatic welding is realized, and the production efficiency is improved.
Description
Technical Field
The utility model belongs to the field of container welding, and particularly relates to a container corner post welding device.
Background
In the container production process, two corner fittings are required to be welded at two ends of a corner post, the corner post is a special-shaped section bar with an opening in the cross section, and in order to improve the structural strength of the corner post and facilitate later assembly, channel steel is generally welded at the groove side of the corner post, so that the structural strength of the container is improved. However, in the actual production process, the positioning is inaccurate, so that welding displacement is frequently caused, welding is unqualified, and the requirement of automatic welding cannot be met.
Disclosure of Invention
In order to overcome the technical defects, the utility model provides a container corner post welding device which is used for solving the problems related to the background technology.
The utility model provides a container corner post welding device, comprising:
a frame;
the transmission mechanism comprises a welding table top which is arranged in a transmission channel below the frame and is suitable for transmitting the corner post pre-welding assembly, positioning assemblies which are arranged at two sides of the welding table top and are used for guiding and limiting the corner post pre-welding assembly in the horizontal direction, and a plurality of pressing assemblies which are arranged below the frame and enable the corner post pre-welding assembly to be attached to the welding table top;
the welding mechanism comprises two welding bins which are arranged on the frame and can move along the frame in a linear manner, and two welding guns which are connected with the welding bins and are distributed on two sides of the welding table top and are opposite to the corner post pre-welding assembly.
Preferably or optionally, a plurality of support gaskets are uniformly distributed on the welding table top, and the support gaskets are perpendicular to the length direction of the welding table top.
Preferably or optionally, a plurality of rectangular through holes are further distributed on the welding table top, a transmission roller is arranged in the rectangular through holes, and a lifting device is further arranged at the bottom of the transmission roller.
Preferably or alternatively, the positioning assembly comprises at least three positioning members, at least two positioning members are arranged in the length direction of the welding table top, and at least one positioning member is arranged in the width direction of the welding table top.
Preferably or alternatively, the positioning member comprises: the welding device comprises a welding table top, a first oil cylinder arranged on the welding table top, a positioning block connected with an output rod of the first oil cylinder and suitable for being matched with a notch in the circumferential direction of the corner post pre-welding assembly, and stop blocks arranged on two sides of the positioning block.
Preferably or alternatively, the compression assembly comprises: the second oil cylinder is fixedly arranged at the bottom of the frame, and the compaction block is connected with the second oil cylinder.
Preferably or alternatively, two mounting beams are mounted on the top of the frame for mounting two sets of welding bins and welding guns, respectively.
Preferably or optionally, the upper surface and the side surface of the mounting cross beam are respectively provided with two linear guide rails, and the upper surface of the mounting cross beam is also provided with a rack; the cross section is of the shapeThe mounting seat is clamped on the two linear guide rails, and a driving motor meshed with the rack is further arranged on the upper portion of the mounting seat.
Preferably or optionally, the side surface of the mounting seat is further provided with a first linear module moving along the Y-axis direction, the output end of the first linear module is further provided with a second linear module moving along the Z-axis direction, and the output end of the second linear module is provided with a welding gun and a laser tracking system.
Preferably or optionally, a welding bin is arranged above the mounting seat.
The utility model relates to a container corner post welding device, which has the following beneficial effects compared with the prior art: according to the utility model, the diagonal column pre-welding assembly is limited in the horizontal direction through the positioning assembly, and is limited and fixed in the vertical direction through the pressing assembly, and the welding mechanism automatically welds the diagonal column pre-welding assembly, so that the automatic welding is realized, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic side view of the present utility model.
Fig. 2 is a schematic structural view of the present utility model.
Fig. 3 is an enlarged view of a portion of one of the welding mechanisms of the present utility model.
FIG. 4 is a schematic cross-sectional view of B-B of the welding apparatus of the present utility model.
The reference numerals are: 100. a frame; 110. mounting a cross beam; 111. a linear guide rail; 112. a rack; 200. a transmission mechanism; 210. welding the table top; 220. a positioning piece; 230. a compression assembly; 211. a support pad; 212. rectangular through holes; 213. a transmission roller; 214. a lifting device; 221. a first cylinder; 222. a positioning block; 223. a stop block; 231. a second cylinder; 232. a compaction block; 300. a welding mechanism; 310. a mounting base; 311. a driving motor; 312. a first linear module; 313. a second linear module; 320. a welding gun; 330. a laser tracking system; 340. welding a storage bin; 400. the corner post pre-welds the assembly.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present utility model. It will be apparent, however, to one skilled in the art that the utility model may be practiced without one or more of these details. In other instances, well-known features have not been described in detail in order to avoid obscuring the utility model.
Referring to fig. 1 to 4, a container corner post welding apparatus, comprising: a frame 100, a transport mechanism 200, and a welding mechanism 300.
The frame 100 is formed by welding a plurality of sectional materials, two mounting cross beams 110 are mounted at the top of the frame 100 and are respectively used for mounting a welding mechanism 300, a conveying channel is formed in the frame 100, the conveying channels are respectively overlapped on two sides of a welding assembly line, and a conveying mechanism 200 is arranged on the conveying channel. The transmission mechanism 200 includes: the welding table top 210 is arranged in a conveying channel below the frame 100 and is suitable for conveying the corner post pre-welding assembly 400, positioning components which are arranged on two sides of the welding table top 210 and are used for guiding and limiting the corner post pre-welding assembly 400 in the horizontal direction, and a plurality of pressing components 230 which are arranged below the frame 100 and enable the corner post pre-welding assembly 400 to be attached to the welding table top 210. The welding mechanism 300 comprises two welding bins 340 which are arranged on the machine frame 100 and can move along the machine frame 100 in a straight line, and two welding guns 320 which are connected with the welding bins 340 and are distributed on two sides of the welding table top 210 and face the corner post pre-welding assembly 400. Limiting in the horizontal direction is achieved on the corner post pre-welding assembly 400 through the positioning component, limiting and fixing are achieved on the vertical direction on the corner post pre-welding assembly 400 through the pressing component 230, the welding mechanism 300 automatically welds the corner post pre-welding assembly 400, automatic welding is achieved, and production efficiency is improved.
The corner post pre-welding assembly 400 is a relatively stable assembly formed by manual spot welding of a corner post and a channel steel, and it should be noted that the welding device in this embodiment is designed for the rear corner post pre-welding assembly 400, but a person skilled in the art may rotate the welding device in this embodiment according to actual needs, so as to process other types of corner post pre-welding assemblies 400.
In a further embodiment, a plurality of support pads 211 are uniformly distributed on the soldering land 210, and the support pads 211 are perpendicular to the length direction of the soldering land 210. And a plurality of rectangular through holes 212 are further distributed on the welding table-board 210, a transmission roller 213 is arranged in the rectangular through holes 212, and a lifting device 214 is further arranged at the bottom of the transmission roller 213. In the feeding process, the lifting device 214 properly lifts the transmission roller 213 to be higher than the supporting pad 211, then the feeding of the corner post pre-welding assembly 400 is realized along the transmission roller 213 by other transmission devices or manually, whether the position of the corner post pre-welding assembly 400 meets the processing requirement or not is detected by a position sensor arranged on the welding table 210, and if the position meets the processing requirement, the height of the transmission roller 213 is reduced, so that the corner post pre-welding assembly 400 falls down and is placed on the supporting pad 211. Through adopting lift-type transmission roller 213, the automatic feeding of convenience of customers improves production efficiency.
In a further embodiment, the positioning assembly comprises at least three positioning members 220, at least two positioning members 220 are disposed along the length of the welding table 210, and at least one positioning member 220 is disposed along the width of the welding table 210. Positioning of the diagonal post pre-weld assembly 400 is achieved in two directions, ensuring consistency of the automated welding process.
In particular, since the corner post pre-weld assembly 400 may have notches in the circumferential direction for mounting other components of the container, the present embodiment designs the positioning member 220 according to the notch configuration. The positioning member 220 includes: the welding table 210 comprises a first oil cylinder 221 arranged on the welding table 210, a positioning block 222 connected with an output rod of the first oil cylinder 221 and suitable for being matched with a notch on the circumference of the corner post pre-welding assembly 400, and stop blocks 223 arranged on two sides of the positioning block 222. By inserting the positioning block 222 into the notch in the circumferential direction of the corner post pre-welding assembly 400, the stop 223 circumferentially abuts against the corner post pre-welding assembly 400, and positioning accuracy of the corner post pre-welding assembly 400 in the horizontal direction is further ensured.
In a further embodiment, the compression assembly 230 includes: the second oil cylinder 231 is fixedly arranged at the bottom of the frame 100, and the compaction block 232 is connected with the second oil cylinder 231. The upper part of the corner post pre-welding assembly 400 is pressed down by the pressing block 232 through the second oil cylinder 231, so that the positioning of the corner post pre-welding assembly 400 in the vertical direction is realized, the welding seam between the corner post and the channel steel is as small as possible, and the consistency and the welding precision of the automatic welding processing are ensured.
In a further embodiment, the mounting beam 110 has an upper surface andtwo linear guide rails 111 are respectively arranged on the side surfaces, and a rack 112 is also arranged on the upper surface of the mounting cross beam 110; the cross section is of the shapeThe mounting seat 310 of the rack is clamped on the two linear guide rails 111, a driving motor 311 meshed with the rack 112 is further arranged on the upper portion of the mounting seat 310, and the linear guide rails 111, the rack 112, the driving motor 311 and the mounting seat 310 form a linear module moving along the X-axis direction. The side of the mounting base 310 is further provided with a first linear module 312 moving along the Y-axis direction, the output end of the first linear module 312 is further provided with a second linear module 313 moving along the Z-axis direction, and the output end of the second linear module 313 is provided with a welding gun 320 and a laser tracking system 330. A welding bin 340 is disposed above the mounting base 310. The position movement of the welding gun 320 and the laser tracking system 330 is realized through a triaxial movement system consisting of the linear module moving in the X-axis direction, the first linear module 312 moving in the Y-axis direction and the second linear module 313 moving in the Z-axis direction, so that the welding gun 320 is ensured to move along the welding seam between the corner post and the channel steel, and automatic welding is realized.
In order to facilitate understanding of the technical scheme of the container corner post welding device, a brief description is made of the working principle: in the feeding process, the lifting device 214 properly lifts the transmission roller 213 to be higher than the supporting pad 211, then the feeding of the corner post pre-welding assembly 400 is realized along the transmission roller 213 by other transmission devices or manually, whether the position of the corner post pre-welding assembly 400 meets the processing requirement or not is detected by a position sensor arranged on the welding table-board 210, if the position meets the processing requirement, the height of the transmission roller 213 is lowered, so that the corner post pre-welding assembly 400 falls down and is placed on the supporting pad 211; then, the positioning block 222 in the positioning piece 220 is inserted into a notch in the circumferential direction of the corner post pre-welding assembly 400, and the stop block 223 is abutted against the corner post pre-welding assembly 400 in the circumferential direction, so that the positioning accuracy of the corner post pre-welding assembly 400 is ensured; then, the upper part of the corner post pre-welding assembly 400 is pressed down by the compacting block 232 through the second oil cylinder 231, so that the positioning of the corner post pre-welding assembly 400 in the vertical direction is realized, the welding seam between the corner post and the channel steel is as small as possible, and the consistency and the welding precision of the automatic welding processing are ensured. The position movement of the welding gun 320 and the laser tracking system 330 is realized through a triaxial movement system consisting of the linear module moving in the X-axis direction, the first linear module 312 moving in the Y-axis direction and the second linear module 313 moving in the Z-axis direction, so that the welding gun 320 is ensured to move along the welding seam between the corner post and the channel steel, and automatic welding is realized.
In addition, the specific features described in the above embodiments may be combined in any suitable manner without contradiction. The various possible combinations of the utility model are not described in detail in order to avoid unnecessary repetition.
Claims (10)
1. A container corner post welding apparatus, comprising:
a frame (100);
the conveying mechanism (200) comprises a welding table top (210) which is arranged in a conveying channel below the frame (100) and is suitable for conveying the corner post pre-welding assembly (400), positioning components which are arranged at two sides of the welding table top (210) and are used for guiding and limiting the corner post pre-welding assembly (400) horizontally, and a plurality of pressing components (230) which are arranged below the frame (100) and enable the corner post pre-welding assembly (400) to be attached to the welding table top (210);
the welding mechanism (300) comprises two welding bins (340) which are arranged on the frame (100) and can move along the frame (100) in a straight line, and two welding guns (320) which are connected with the welding bins (340) and are distributed on two sides of the welding table-board (210) and are opposite to the corner post pre-welding assembly (400).
2. The container corner post welding apparatus according to claim 1, wherein a plurality of support shims (211) are uniformly distributed on the welding table top (210), and the support shims (211) are perpendicular to the length direction of the welding table top (210).
3. The container corner post welding device according to claim 2, wherein a plurality of rectangular through holes (212) are further distributed on the welding table top (210), a transmission roller (213) is arranged inside the rectangular through holes (212), and a lifting device (214) is further arranged at the bottom of the transmission roller (213).
4. The container corner post welding apparatus of claim 1, wherein the positioning assembly comprises at least three positioning members (220), at least two positioning members (220) being disposed in a length direction of the welding table (210), at least one positioning member (220) being disposed in a width direction of the welding table (210).
5. The container corner post welding apparatus of claim 4, wherein the positioning member (220) comprises: the welding device comprises a first oil cylinder (221) arranged on the welding table top (210), a positioning block (222) connected with an output rod of the first oil cylinder (221) and suitable for being matched with a notch in the circumferential direction of the corner post pre-welding assembly (400), and stop blocks (223) arranged on two sides of the positioning block (222).
6. The container corner post welding apparatus of claim 1, wherein the compression assembly (230) comprises: the second oil cylinder (231) is fixedly arranged at the bottom of the frame (100), and the compression block (232) is connected with the second oil cylinder (231).
7. The container corner post welding apparatus according to claim 1, wherein two mounting beams (110) are mounted on top of the frame (100) for mounting two sets of welding bins (340) and welding guns (320), respectively.
8. The container corner post welding device according to claim 7, wherein the upper surface and the side surface of the mounting beam (110) are respectively provided with two linear guide rails (111), and the upper surface of the mounting beam (110) is also provided with a rack (112);the cross section is of the shapeThe mounting seat (310) is clamped on the two linear guide rails (111), and a driving motor (311) meshed with the rack (112) is further arranged on the upper portion of the mounting seat (310).
9. The container corner post welding apparatus according to claim 8, wherein the side of the mounting base (310) is further provided with a first linear module (312) moving along the Y-axis direction, the output end of the first linear module (312) is further provided with a second linear module (313) moving along the Z-axis direction, and a welding gun (320) and a laser tracking system (330) are mounted on the output end of the second linear module (313).
10. The container corner post welding apparatus of claim 8, wherein a welding silo (340) is provided above the mounting base (310).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321086261.0U CN219900840U (en) | 2023-05-09 | 2023-05-09 | Container corner post welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321086261.0U CN219900840U (en) | 2023-05-09 | 2023-05-09 | Container corner post welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219900840U true CN219900840U (en) | 2023-10-27 |
Family
ID=88436529
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321086261.0U Active CN219900840U (en) | 2023-05-09 | 2023-05-09 | Container corner post welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219900840U (en) |
-
2023
- 2023-05-09 CN CN202321086261.0U patent/CN219900840U/en active Active
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