Brake block press
Technical Field
The utility model relates to the technical field of brake pad processing, in particular to a brake pad press.
Background
The brake pad generally comprises a steel plate, an adhesive heat insulation layer and a friction block, and a hot press forming machine is used in the manufacturing and forming process of the brake pad.
Among the prior art, chinese patent of utility model of bulletin number CN214522133U, it discloses a hydraulic press of processing brake block, which comprises a machine bod, the upper end of organism is provided with the die plate, die plate lower extreme surface is provided with the die head, the lower extreme surface of organism is provided with the die holder, the die holder surface is provided with the die cavity, first locating piece has been placed in the laminating of one side surface of die holder, the laminating of opposite side surface of die holder has placed the second locating piece, be fixed with the gas blow pipe between first locating piece and the second locating piece, the lower extreme surface of gas blow pipe is fixed with the triangle and scrapes the strip, the recess has been seted up on the surface of die holder, gas blow pipe and triangle scrape the strip and place in the recess, the gas jet hole has been seted up to the surface of gas blow pipe.
The use discovers that the die holder of the device has single structure, complex operation and inconvenient use, is inconvenient for taking the die after molding, reduces the working efficiency and increases the burden of staff.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a brake pad press capable of improving the processing efficiency.
The utility model relates to a brake block press which comprises a workbench, a feed beam, a top plate, a controller and a base, wherein a plurality of groups of feed beams are arranged at the top end of the workbench, the top ends of the groups of feed beams are connected with the bottom end of the top plate, the top end of the workbench is provided with the controller and the base, the brake block press further comprises a lower die assembly, a hot pressing assembly and an ejection assembly, the lower die assembly is arranged at the top end of the base, the ejection assembly is arranged at the top end of the base, and the hot pressing assembly is arranged on the top plate; the powder raw materials of the brake pad are paved on the lower die assembly, the hot press assembly is operated to cooperate with the lower die assembly to carry out hot press forming operation on the powder raw materials, formed brake pad blanks are arranged in the lower die assembly, then the lower die assembly is operated to separate, and then the ejection mechanism is used for ejecting the brake pad blanks from the lower die assembly, so that the brake pad blanks are rapidly ejected and taken out.
Preferably, the lower die assembly comprises a vertical plate, a first electric hydraulic cylinder, a lower die, a die cavity A, a die cavity B and a notch, two groups of vertical plates are arranged at the top end of the base, the outer ends of the two groups of vertical plates are respectively provided with the first electric hydraulic cylinder, the moving ends of the two groups of first electric hydraulic cylinders extend between the two groups of vertical plates and are respectively connected with the outer ends of the lower die A and the lower die B, the die cavity A is arranged on the lower die A, the die cavity B is arranged on the lower die B, the notch is respectively arranged at the bottom corner of the end, close to the lower die A, of the first electric hydraulic cylinder, and the bottom ends of the lower die A and the lower die B are respectively contacted with the top end of the base; the ejector mechanism is arranged on the inner sides of the two groups of notches, the two groups of first electric hydraulic cylinders are operated to extend, so that the A lower die and the B lower die are combined, the A die cavity and the B die cavity form a containing cavity, after hot press forming is finished, a worker operates the hot press assembly to be far away from the A lower die and the B lower die, then the two groups of first electric hydraulic cylinders are operated to be shortened, the A lower die and the B lower die are further away from each other, and then the ejector mechanism is operated to enable brake block blanks in the A die cavity and the B die cavity to be ejected, so that convenience is improved.
Preferably, the ejection mechanism comprises an A shaft pin, a B shaft pin, an electric push rod, an ejection rod and a C shaft pin, wherein the C shaft pin is arranged at the top end of the base, the front end of the ejection rod is hinged with the top end of the base through the C shaft pin, the B shaft pin is arranged at the rear end of the ejection rod, the A shaft pin is arranged at the top end of the workbench, the B shaft pin and the A shaft pin are respectively and movably connected with the two ends of the electric push rod, and the electric push rod is electrically connected with the controller; when the lower die A and the lower die B are combined, the ejector rod is arranged in the two groups of notches, after the hot press forming is finished, the lower die A and the lower die B are separated, and a worker operates the electric push rod to extend through the controller, so that the ejector rod moves upwards between the lower die A and the lower die B under the cooperation of the shaft pin C and the shaft pin B, and meanwhile, the ejector rod ejects a brake block blank rapidly, and convenience is improved.
Preferably, the hot pressing assembly comprises a second electric hydraulic cylinder, a lifting plate and an upper pressing die, the top end of the top plate is provided with the second electric hydraulic cylinder, the bottom moving end of the second electric hydraulic cylinder extends to the lower part of the top plate and is connected with the top end of the lifting plate, the lifting plate is respectively in sliding connection with a plurality of groups of bars, the bottom end of the lifting plate is provided with the upper pressing die, an electric heating plate is arranged in the upper pressing die, and the second electric hydraulic cylinder and the electric heating plate are electrically connected with the controller; staff extends through the electronic pneumatic cylinder of controller operation No. two to make the lifter plate drive the moulding-die and carry out hot briquetting operation to the powder raw materials in the holding cavity, improve the convenience.
Preferably, the device further comprises reinforcing plates, wherein each group of bars is provided with reinforcing plates respectively, and the bottom ends of the plurality of groups of reinforcing plates are connected with the top end of the workbench; the multiunit thick stick passes through reinforcing plate and workstation strengthening connection, improves the connection fastness.
Preferably, the outer side wall of the ejector rod is provided with a smooth coating; the outer side wall of the ejection rod is provided with a smooth coating, so that friction resistance of the ejection rod to the brake block blank during ejection is reduced.
Preferably, clamping blocks are arranged at the bottom ends of the lower die A and the lower die B, a sliding groove is arranged at the top end of the base, and two groups of clamping blocks are slidably arranged in the sliding groove; the lower die A and the lower die B perform directional sliding under the cooperation of the two groups of bases and the sliding groove, so that the machining accuracy is improved.
Compared with the prior art, the utility model has the beneficial effects that: the powder raw materials of the brake pad are paved on the lower die assembly, the hot press assembly is operated to cooperate with the lower die assembly to carry out hot press forming operation on the powder raw materials, formed brake pad blanks are arranged in the lower die assembly, then the lower die assembly is operated to separate, and then the ejection mechanism is used for ejecting the brake pad blanks from the lower die assembly, so that the brake pad blanks are rapidly ejected and taken out.
Drawings
FIG. 1 is a schematic illustration of an axially measured structure of the present utility model;
FIG. 2 is a first enlarged schematic view of the structure of the table and lower die assembly, etc.;
FIG. 3 is a partially enlarged schematic view of the structure of the portion A in FIG. 2;
FIG. 4 is a second enlarged schematic view of the structure of the table and lower die assembly, etc.;
FIG. 5 is a partially enlarged schematic view of the structure of the portion B in FIG. 4;
FIG. 6 is a schematic diagram of the front view of the present utility model;
the reference numerals in the drawings: 1. a work table; 2. a light bar; 3. a top plate; 4. a controller; 5. a base; 6. a vertical plate; 7. a first electric hydraulic cylinder; 8. a, lower die; 9. b, lower die; 10. a die cavity A; 11. a mold cavity B; 12. a notch; 13. axis pin; 14. a shaft pin B; 15. an electric push rod; 16. an ejector rod; 17. a C shaft pin; 18. a second electric hydraulic cylinder; 19. a lifting plate; 20. performing upper pressing; 21. reinforcing plate.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Examples
As shown in fig. 1 and 6, the brake pad press comprises a workbench 1, a feed beam 2, a top plate 3, a controller 4 and a base 5, wherein a plurality of groups of feed beams 2 are arranged at the top end of the workbench 1, the top ends of the groups of feed beams 2 are connected with the bottom end of the top plate 3, the controller 4 and the base 5 are arranged at the top end of the workbench 1, the brake pad press further comprises a lower die assembly, a hot pressing assembly and an ejection assembly, the lower die assembly is arranged at the top end of the base 5, the ejection assembly is arranged at the top end of the base 5, and the hot pressing assembly is arranged on the top plate 3;
as shown in fig. 1, 2, 3, 4 and 5, the lower die assembly comprises a vertical plate 6, a first electric hydraulic cylinder 7, an A lower die 8, a B lower die 9, an A die cavity 10, a B die cavity 11 and a notch 12, two groups of vertical plates 6 are arranged at the top end of a base 5, the outer ends of the two groups of vertical plates 6 are respectively provided with the first electric hydraulic cylinder 7, the moving ends of the two groups of first electric hydraulic cylinders 7 extend between the two groups of vertical plates 6 and are respectively connected with the outer ends of the A lower die 8 and the B lower die 9, the A lower die 8 is provided with the A die cavity 10, the B lower die 9 is provided with the B die cavity 11, notches 12 are respectively arranged at the bottom corners of the ends, close to the A lower die 8, of the A lower die 8 and the B lower die 9, of the first electric hydraulic cylinder 7 are respectively contacted with the top end of the base 5;
as shown in fig. 2, 3, 4 and 5, the ejection mechanism comprises an a shaft pin 13, a B shaft pin 14, an electric push rod 15, an ejection rod 16 and a C shaft pin 17, the top end of the base 5 is provided with the C shaft pin 17, the front end of the ejection rod 16 is hinged with the top end of the base 5 through the C shaft pin 17, the rear end of the ejection rod 16 is provided with the B shaft pin 14, the top end of the workbench 1 is provided with the a shaft pin 13, the B shaft pin 14 and the a shaft pin 13 are respectively and movably connected with two ends of the electric push rod 15, and the electric push rod 15 is electrically connected with the controller 4.
In this embodiment, the ejector rod 16 is extended inside the two groups of notches 12, the two groups of first electric hydraulic cylinders 7 are operated to combine the lower a die 8 and the lower B die 9, the die cavity a 10 and the die cavity B11 form a containing cavity, after the hot press forming is completed, the hot press assembly is operated by a worker to be far away from the lower a die 8 and the lower B die 9, and then the two groups of first electric hydraulic cylinders 7 are operated to be shortened, so that the lower a die 8 and the lower B die 9 are far away from each other, the worker operates the electric push rod 15 through the controller 4 to extend, so that the ejector rod 16 moves upwards between the lower a die 8 and the lower B die 9 under the cooperation of the C shaft pin 17 and the B shaft pin 14, and meanwhile, the ejector rod 16 ejects the brake pad blank rapidly.
Examples
As shown in fig. 1 and 6, the brake pad press comprises a workbench 1, a feed beam 2, a top plate 3, a controller 4 and a base 5, wherein a plurality of groups of feed beams 2 are arranged at the top end of the workbench 1, the top ends of the groups of feed beams 2 are connected with the bottom end of the top plate 3, the controller 4 and the base 5 are arranged at the top end of the workbench 1, the brake pad press further comprises a lower die assembly, a hot pressing assembly and an ejection assembly, the lower die assembly is arranged at the top end of the base 5, the ejection assembly is arranged at the top end of the base 5, and the hot pressing assembly is arranged on the top plate 3;
as shown in fig. 1, 2, 3, 4 and 5, the lower die assembly comprises a vertical plate 6, a first electric hydraulic cylinder 7, an A lower die 8, a B lower die 9, an A die cavity 10, a B die cavity 11 and a notch 12, two groups of vertical plates 6 are arranged at the top end of a base 5, the outer ends of the two groups of vertical plates 6 are respectively provided with the first electric hydraulic cylinder 7, the moving ends of the two groups of first electric hydraulic cylinders 7 extend between the two groups of vertical plates 6 and are respectively connected with the outer ends of the A lower die 8 and the B lower die 9, the A lower die 8 is provided with the A die cavity 10, the B lower die 9 is provided with the B die cavity 11, notches 12 are respectively arranged at the bottom corners of the ends, close to the A lower die 8, of the A lower die 8 and the B lower die 9, of the first electric hydraulic cylinder 7 are respectively contacted with the top end of the base 5;
as shown in fig. 2, 3, 4 and 5, the ejection mechanism comprises an a shaft pin 13, a shaft pin 14B, an electric push rod 15, an ejection rod 16 and a shaft pin 17C, the top end of the base 5 is provided with the shaft pin 17C, the front end of the ejection rod 16 is hinged with the top end of the base 5 through the shaft pin 17C, the rear end of the ejection rod 16 is provided with the shaft pin 14B, the top end of the workbench 1 is provided with the shaft pin 13 a, the shaft pin 14B and the shaft pin 13 a are respectively and movably connected with two ends of the electric push rod 15, and the electric push rod 15 is electrically connected with the controller 4;
as shown in fig. 1 and 6, the hot pressing assembly comprises a second electric hydraulic cylinder 18, a lifting plate 19 and an upper pressing die 20, wherein the top end of the top plate 3 is provided with the second electric hydraulic cylinder 18, the bottom moving end of the second electric hydraulic cylinder 18 extends to the lower part of the top plate 3 and is connected with the top end of the lifting plate 19, the lifting plate 19 is respectively and slidably connected with a plurality of groups of bars 2, the bottom end of the lifting plate 19 is provided with the upper pressing die 20, the upper pressing die 20 is internally provided with an electric heating plate, and the second electric hydraulic cylinder 18 and the electric heating plate are electrically connected with the controller 4; the bottom ends of the lower die A8 and the lower die B9 are provided with clamping blocks (not shown in the drawing), the top end of the base 5 is provided with a chute (not shown in the drawing), and the two groups of clamping blocks are slidably installed in the chute.
In this embodiment, the ejector rod 16 is located inside the two groups of notches 12, the two groups of first electric hydraulic cylinders 7 are operated to extend, so that the lower a die 8 and the lower B die 9 are combined, the die cavity a 10 and the die cavity B11 form a containing cavity, a worker operates the second electric hydraulic cylinder 18 to extend through the controller 4, so that the lifting plate 19 drives the upper die 20 to perform hot-press forming operation on powder raw materials in the containing cavity, after the hot-press forming operation is completed, the worker operates the hot-press assembly to be far away from the lower a die 8 and the lower B die 9, then operates the two groups of first electric hydraulic cylinders 7 to be shortened, so that the lower a die 8 and the lower B die 9 are far away from each other, the worker operates the electric push rod 15 to extend through the controller 4, so that the ejector rod 16 moves upwards between the lower a die 8 and the lower B die 9 under the cooperation of the pin C17 and the pin B14, and the ejector rod 16 simultaneously performs quick ejection on the brake pad blank.
The controller 4, the lower die 8, the lower die 9, the electric push rod 15, the second electric hydraulic cylinder 18 and the upper pressing die 20 of the brake pad press are purchased in the market, and a person skilled in the art only needs to install and operate according to the attached use instruction without creative labor of the person skilled in the art.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.