CN219854490U - Valve type assembling workbench of electric locomotive brake professional maintenance line - Google Patents
Valve type assembling workbench of electric locomotive brake professional maintenance line Download PDFInfo
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- CN219854490U CN219854490U CN202321328065.XU CN202321328065U CN219854490U CN 219854490 U CN219854490 U CN 219854490U CN 202321328065 U CN202321328065 U CN 202321328065U CN 219854490 U CN219854490 U CN 219854490U
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- 230000003137 locomotive effect Effects 0.000 title claims abstract description 20
- 238000012423 maintenance Methods 0.000 title claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 abstract description 4
- 238000000429 assembly Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 18
- 230000000007 visual effect Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 8
- 238000010616 electrical installation Methods 0.000 description 6
- 238000007664 blowing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011990 functional testing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of electric power overhaul equipment, and discloses a valve assembling workbench for an electric locomotive brake professional overhaul line, which comprises an assembling workbench cabinet body, wherein the upper end of the assembling workbench cabinet body is connected with a tool hanging plate, the upper end of the tool hanging plate is connected with an assembling bench top cover, a plurality of air source interface mounting seats are arranged on the tool hanging plate, pipe joint assemblies for connecting various air source pipelines are arranged on the tool hanging plate, and bolt assemblies for connecting various parts are arranged on the tool hanging plate. According to the technical scheme, by arranging the structure of the assembly workbench cabinet body, the tool hanging plate, the air source interface mounting seat, the pipe joint assembly, the keyboard box assembly, the assembly bench top cover, the industrial personal computer, the torque wrench, the electric mounting plate bracket, the bolt assembly and the like, tools, instruments and the like for assembling various valves can be integrated, confusion is avoided, and error prevention and fool-proof control of the production process are realized.
Description
Technical Field
The utility model relates to the technical field of electric power overhaul equipment, in particular to a valve assembly workbench of an electric locomotive brake professional overhaul line.
Background
The special maintenance line for braking is used for maintenance of HXD1 type electric locomotive C4 and below, maintenance of SS4B/SS4G electric locomotive and DK-1 and DK-2 brake valves, hoses and air compressors in the following maintenance and various functional tests. The device mainly comprises a valve disassembling area, a cleaning area, a valve assembling test area, an air compressor overhauling area, an air compressor test area, a brake hose test area and a finished product storage warehouse.
At present, a working table which is matched with a valve in a professional manner is lacking in disassembly, assembly and the like, only a special person carries a tool box to work, the working efficiency is influenced, the valve parts are more, and the problems of part loss, disorder and the like caused by disorder are solved.
Disclosure of Invention
The utility model aims to provide a valve assembling workbench of an electric locomotive brake professional maintenance line, which solves the problems in the background technology.
The embodiment of the utility model provides a valve assembling workbench for an electric locomotive brake professional maintenance line, which comprises an assembling workbench cabinet body, wherein the upper end of the assembling workbench cabinet body is connected with a tool hanging plate, the upper end of the tool hanging plate is connected with an assembling bench top cover, a plurality of air source interface mounting seats are arranged on the tool hanging plate, pipe joint assemblies for connecting various air source pipelines are arranged on the tool hanging plate, bolt assemblies for connecting various parts are arranged on the tool hanging plate, a hanging frame is arranged on the tool hanging plate, a torque wrench, a code scanning gun, an intelligent torque wrench, a blowing gun, a sleeve management tool and tool management and control are respectively arranged on the hanging frame, and an on-off switch is arranged on the tool hanging plate and is electrically connected with external equipment.
Through adopting above-mentioned technical scheme, at first, the system is through scanning the sensor collection information uploading such as sign indicating number rifle, on-off switch to information system, real-time recording and monitoring operation process data, and bind process data and valve class part code, follow-up input code alright inquiry valve class part overhaul process information, realize the forward and the reverse retrospective of overhaul process, torque wrench is with the automatic information management system that uploads of moment of torsion value, judge whether it is qualified automatically, realize the moment of torsion management of key process and control, the moment of torsion value can be uploaded to information management system automatically, possess moment of torsion management control function.
Optionally, the equipment bench top cover lower extreme symmetry is connected with left light source mounting panel and right light source mounting panel respectively, the data plate discernment camera mounting panel is installed to equipment bench top cover lower extreme, and installs the shadow module subassembly jointly on left light source mounting panel, right light source mounting panel and the data plate discernment camera mounting panel.
By adopting the technical scheme, the visual assembly system utilizes the projector to project information to a real scene, guides staff to finish valve part assembly operation, consists of a projection module, a visual identification module, an industrial computer, an operation desk and the like, projects a main interface to display pictures and videos, guides staff how to assemble, projects continuously flashing light at a material taking place when the material needs to be taken, reminds the staff to take the material, and the visual identification module of the visual assembly system can identify product number information, displays the identified digital codes on the projection interface, binds assembly information with codes and uploads the assembly information to the information management system.
Optionally, an electrical mounting board bracket is mounted on the tool hanging board, an electrical mounting board is mounted on the electrical mounting board bracket, and an industrial personal computer is mounted on the electrical mounting board.
Through adopting above-mentioned technical scheme, install and fix industrial computer through electric mounting panel support and electric mounting panel, improve the fastness of industrial computer installation.
Optionally, the display is installed through the aluminium alloy on the instrument link plate, install keyboard box assembly on the instrument link plate, and electric connection between keyboard box assembly and the display.
By adopting the technical scheme, the display is used for displaying the operation process and guiding staff to assemble.
Optionally, a sleeve-type control tool is installed on the tool hanging plate, and the sleeve-type control tool is located at one side of the display.
By adopting the technical scheme, the sleeve is convenient to manage and control.
Optionally, two groups of round pin cups with holes are symmetrically arranged at the lower end of the assembly workbench cabinet body.
By adopting the technical scheme, the stability of the equipment is improved.
Optionally, a warning lamp is installed on the side wall of one side of the top cover of the assembly table.
Through adopting above-mentioned technical scheme, can send out the alarm, remind the staff.
Compared with the prior art, the technical scheme of the utility model has the following beneficial effects:
(1) According to the technical scheme, by arranging the structure of the assembly workbench cabinet body, the tool hanging plate, the air source interface mounting seat, the pipe joint assembly, the keyboard box assembly, the assembly bench top cover, the industrial personal computer, the torque wrench, the electric mounting plate bracket, the bolt assembly and the like, tools, instruments and the like for assembling various valves can be integrated, confusion is avoided, and error prevention and fool-proof control of the production process are realized.
(2) According to the technical scheme, the light and shadow module assembly, the nameplate recognition camera mounting plate, the left light source mounting plate, the right light source mounting plate, the intelligent torque wrench, the code scanning gun, the blowing gun, the aluminum profile, the sleeve management and control tool, the tool management and control and display and other structures are arranged, and the visual assembly system utilizes the projector to project information to a real scene, so that staff is guided to complete assembly operation of valve parts; the product number information can be identified, the identified digital code is displayed on a projection interface, the assembly information and the code are bound, and meanwhile, the assembly information is uploaded to an information management system; the torque wrench automatically uploads the torque value to the information management system, automatically judges whether the torque value is qualified or not, achieves torque control of key procedures, can automatically upload the torque value to the information management system, and has a torque control function.
Drawings
Other features, objects and advantages of the present utility model will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of the overall structure of a valve assembly workbench for an electric locomotive brake service line;
FIG. 2 is a front view of a valve assembly table for an electric locomotive brake service line according to the present utility model;
FIG. 3 is a side view of a valve assembly table for an electric locomotive brake service line of the present utility model;
fig. 4 is a schematic diagram of a partial top view structure of a valve assembly workbench for an electric locomotive brake service line.
In the figure: 1. assembling a workbench cabinet body; 2. a tool hanging plate; 3. an air source interface mounting seat; 4. a pipe joint assembly; 5. assembling the keyboard box; 6. assembling a table top cover; 7. an industrial personal computer; 8. a torque wrench; 9. an electrical mounting plate; 10. an electrical mounting board bracket; 11. a bolt assembly; 12. round cup with hole; 13. outdoor waterproof switch socket panel; 14. an on-off switch; 15. a warning light; 16. a light shadow module assembly; 17. the nameplate identifies the camera mounting plate; 18. a left light source mounting plate; 19. a right light source mounting plate; 20. an intelligent torque wrench; 21. a code scanning gun; 22. a purge gun; 24. an aluminum profile; 25. sleeve management and control tool; 26. tool control; 27. a display.
Detailed Description
Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a valve class equipment workstation of electric locomotive braking specialty maintenance line, including equipment workstation cabinet body 1, equipment workstation cabinet body 1 upper end is connected with instrument link plate 2, instrument link plate 2 upper end is connected with equipment bench cap 6, install a plurality of air supply interface mount pad 3 on the instrument link plate 2, install the coupling assembly 4 that is used for connecting all kinds of air supply pipelines on the instrument link plate 2, install the bolt assembly 11 that is used for connecting each part on the instrument link plate 2, install the stores pylon on the instrument link plate 2, install torsion spanner 8 on the stores pylon respectively, sweep a yard rifle 21, intelligent torsion spanner 20, sweep rifle 22, sleeve management and control frock 25 and instrument management and control 26, install on-off switch 14 on the instrument link plate 2, electric connection between on-off switch 14 and the external equipment.
In the technical scheme, firstly, the system collects information through sensors such as a code scanning gun 21, an on-off switch 14 and the like and uploads the information to an information system, operation process data are recorded and monitored in real time, the process data are bound with valve part codes, the overhaul process information of the valve part can be inquired through subsequent input codes, forward and reverse traceability of the overhaul process is achieved, a torque wrench 8 automatically uploads a torque value to the information management system, whether the torque value is qualified or not is automatically judged, torque management and control of key procedures are achieved, the torque value can be automatically uploaded to the information management system, and the torque management and control function is achieved.
In the technical scheme, a left light source mounting plate 18 and a right light source mounting plate 19 are symmetrically connected to the lower end of an assembling bench top cover 6 respectively, a nameplate recognition camera mounting plate 17 is mounted at the lower end of the assembling bench top cover 6, a light shadow module assembly 16 is mounted on the left light source mounting plate 18, the right light source mounting plate 19 and the nameplate recognition camera mounting plate 17 together, a visual assembling system projects information to a real scene by using a projector, guides staff to complete assembling operation of valve parts, the valve parts are composed of the projection module, the visual recognition module, an industrial computer, an operation desk and the like, a projection main interface displays pictures and videos, guides staff how to assemble, when the staff needs to take materials, continuously twinkling lights are projected at the position of the materials, the staff is reminded of taking the materials, the visual assembling system visual recognition module can recognize product number information, the recognized digital codes are displayed on a projection interface, assembling information and codes are bound, and meanwhile, the assembling information is uploaded to an information management system.
In the technical scheme, install electrical installation board support 10 on the instrument link plate 2, install electrical installation board 9 on the electrical installation board support 10, install industrial computer 7 on the electrical installation board 9, install and fix industrial computer 7 through electrical installation board support 10 and electrical installation board 9, improve the fastness that industrial computer 7 was installed.
In some technical schemes, a display 27 is mounted on the tool hanging plate 2 through an aluminum profile 24, a keyboard box assembly 5 is mounted on the tool hanging plate 2, the keyboard box assembly 5 is electrically connected with the display 27, and the display 27 is used for displaying operation processes and guiding staff to assemble.
In some technical schemes, the sleeve management and control tool 25 is installed on the tool hanging plate 2, and the sleeve management and control tool 25 is located at one side of the display 27, so that the sleeve can be conveniently managed and controlled.
In the technical scheme, two groups of round pin cups 12 with holes are symmetrically arranged at the lower end of the assembly workbench cabinet body 1, so that the stability of equipment is improved.
In some technical schemes, a warning lamp 15 is installed on the side wall on one side of the assembly table top cover 6, and can give an alarm to remind workers.
Firstly, the system collects information through sensors such as a code scanning gun 21, an on-off switch 14 and the like and uploads the information to an information system, operation process data are recorded and monitored in real time, the process data are bound with valve component codes, the valve component overhaul process information can be inquired through subsequent input codes, forward and backward traceability of the overhaul process is achieved, a torque value is automatically uploaded to the information management system by a torque wrench 8, whether the torque value is qualified or not is automatically judged, torque management and control of a key process are achieved, the torque value can be automatically uploaded to the information management system, the torque management and control function is achieved, a visual assembly system utilizes a projector to project information to a real scene, staff is guided to complete valve component assembly operation, the projection main interface displays pictures and videos, the staff is guided to carry out assembly, when the staff is required to take materials, continuous flickering lights are projected at the position of the material, the visual assembly system vision identification module can identify product number information, the identified numbers are displayed on the projection interface, and meanwhile, the assembly information and the assembly information is bound to the information management system.
Claims (7)
1. The utility model provides a valve class equipment workstation of electric locomotive braking specialty maintenance line, includes equipment workstation cabinet body (1), its characterized in that: the utility model discloses an equipment workstation cabinet, including instrument link plate (2), instrument link plate (2) upper end is connected with equipment bench cap (6), install a plurality of air supply interface mount pad (3) on instrument link plate (2), install on instrument link plate (2) coupling subassembly (4) that are used for connecting all kinds of air supply pipelines, install on instrument link plate (2) bolt subassembly (11) that are used for connecting each part, install the stores pylon on instrument link plate (2), install torsion spanner (8), sweep sign indicating number rifle (21), outdoor waterproof switch socket panel (13), intelligent torsion spanner (20), sweep rifle (22), sleeve management and control frock (25) and instrument management and control (26) on the stores pylon respectively, install on instrument link plate (2) on-off switch (14), electric connection between on-off switch (14) and the external equipment.
2. Valve assembly workbench for an electric locomotive brake professional overhaul line according to claim 1, wherein a left light source mounting plate (18) and a right light source mounting plate (19) are symmetrically connected to the lower end of the assembly bench top cover (6), a nameplate identification camera mounting plate (17) is mounted to the lower end of the assembly bench top cover (6), and a light and shadow module assembly (16) is mounted on the left light source mounting plate (18), the right light source mounting plate (19) and the nameplate identification camera mounting plate (17) together.
3. The valve assembly workbench of the electric locomotive brake professional service line according to claim 1, wherein an electric mounting plate bracket (10) is mounted on the tool hanging plate (2), an electric mounting plate (9) is mounted on the electric mounting plate bracket (10), and an industrial personal computer (7) is mounted on the electric mounting plate (9).
4. The valve assembly workbench of the electric locomotive brake professional overhaul line according to claim 1, wherein a display (27) is arranged on the tool hanging plate (2) through an aluminum profile (24), a keyboard box assembly (5) is arranged on the tool hanging plate (2), and the keyboard box assembly (5) is electrically connected with the display (27).
5. The valve assembling workbench for the electric locomotive brake professional maintenance line according to claim 4, wherein the sleeve management tool (25) is arranged on the tool hanging plate (2), and the sleeve management tool (25) is positioned on one side of the display (27).
6. The valve assembling workbench for the electric locomotive brake professional service line, as claimed in claim 1, is characterized in that two groups of circular pin cups (12) are symmetrically arranged at the lower end of the assembling workbench cabinet body (1).
7. Valve assembly workbench for electric locomotive brake professional service line according to claim 1, characterized in that a warning lamp (15) is mounted on the side wall of one side of the assembly bench top cover (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321328065.XU CN219854490U (en) | 2023-05-29 | 2023-05-29 | Valve type assembling workbench of electric locomotive brake professional maintenance line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321328065.XU CN219854490U (en) | 2023-05-29 | 2023-05-29 | Valve type assembling workbench of electric locomotive brake professional maintenance line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219854490U true CN219854490U (en) | 2023-10-20 |
Family
ID=88321271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321328065.XU Active CN219854490U (en) | 2023-05-29 | 2023-05-29 | Valve type assembling workbench of electric locomotive brake professional maintenance line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219854490U (en) |
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2023
- 2023-05-29 CN CN202321328065.XU patent/CN219854490U/en active Active
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