CN219854019U - Multi-point automatic oiling system applied to polishing equipment - Google Patents
Multi-point automatic oiling system applied to polishing equipment Download PDFInfo
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- CN219854019U CN219854019U CN202321379538.9U CN202321379538U CN219854019U CN 219854019 U CN219854019 U CN 219854019U CN 202321379538 U CN202321379538 U CN 202321379538U CN 219854019 U CN219854019 U CN 219854019U
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- 238000005498 polishing Methods 0.000 title claims abstract description 52
- 239000003921 oil Substances 0.000 claims abstract description 287
- 238000000227 grinding Methods 0.000 claims abstract description 90
- 239000010687 lubricating oil Substances 0.000 claims abstract description 56
- 238000009826 distribution Methods 0.000 claims abstract description 33
- 239000000446 fuel Substances 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 230000000875 corresponding effect Effects 0.000 description 7
- 238000013461 design Methods 0.000 description 5
- 238000005461 lubrication Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004814 ceramic processing Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The utility model discloses a multipoint automatic oiling system applied to polishing equipment, which comprises an oiling pump, a first control valve group and a distributor, wherein the first control valve group and the oiling pump are connected with a main control system, so that the main control system controls the oiling pump to pump lubricating oil to the first control valve group along the oil way arrangement of a main oil conveying pipe; each distributor is connected with one of the hydraulic valves of the first control valve group through the first oil distribution pipe respectively, so that the main control system controls the first control valve group to automatically and correspondingly convey lubricating oil to each distributor when the first control valve group is in a certain state through a plurality of oil distribution pipes, and each distributor quantitatively and automatically adds the lubricating oil through the oil filling position of the second oil distribution pipe connected with the grinding head assembly. Therefore, the first control valve group can automatically and regularly convey lubricating oil to each distributor, and each distributor quantitatively and automatically oil and lubricate a plurality of oil adding levels of the grinding head assembly, so that the oil adding efficiency is improved, and the cost is reduced.
Description
Technical Field
The utility model relates to the technical field of oiling systems of ceramic processing equipment, in particular to a multipoint automatic oiling system applied to polishing equipment.
Background
In the ceramic and stone production and processing process, polishing equipment is generally used for polishing ceramic and stone, and a grinding head assembly of the polishing equipment needs to continuously rotate to work when working, so that oiling lubrication needs to be carried out on the grinding head assembly.
At present, polishing equipment in the market pumps lubricating oil in an oil tank mainly through an oil filling pump, outputs the lubricating oil through the same main oil conveying pipe, and is provided with a distributor on the main oil conveying pipe and is respectively connected to a plurality of oil filling levels of a grinding head assembly through a plurality of oil dividing pipes for filling oil. The oil filling conditions of the oil filling positions on the grinding head assembly are different, such as different oil filling amounts and oil filling progress, due to different oil amounts required by the oil filling levels of the grinding head assembly, different oil pipe lengths and pressures, different oil filling time and the like. According to the design of the current refueling system, whether the oil is filled up or not and whether the refueling can overflow or not are usually monitored manually, when one refueling position is filled up, a refueling oil path is manually disconnected, and the refueling of other non-filled oil is continued.
However, in the process of implementing the prior art scheme, the inventor discovers that the above technology has at least the following technical problems: when the existing oiling system adds lubricating oil to the oiling position of the grinding head assembly, the manual monitoring oiling condition and the manual connection or disconnection oiling oil way are adopted, the oiling and lubricating efficiency is lower, the labor cost is higher, accidents can be avoided when the manual monitoring oiling is performed, for example, the conditions of manual oiling misjudgment, full oiling and overflowing, and the oiling is not in place are adopted.
Disclosure of Invention
In view of the above, the embodiment of the utility model provides a multipoint automatic oiling system applied to polishing equipment, which solves the technical problems of low oiling lubrication efficiency, high labor cost, misjudgment of oiling, overflow of oil and out-of-place oiling caused by manual monitoring of oiling condition when an oiling system in the prior art adds oil lubrication to a grinding head assembly.
The embodiment of the utility model provides a multipoint automatic oiling system applied to polishing equipment, which comprises the following components:
a fuel pump;
the first control valve group is connected with the oil filling pump through a main oil conveying pipe, and the first control valve group and the oil filling pump are connected with a main control system so that the main control system controls the oil filling pump to pump lubricating oil to the first control valve group, and the first control valve group is provided with a plurality of hydraulic valves;
the oil distribution device comprises a plurality of oil distribution pipes, a plurality of first control valve groups and a plurality of second control valve groups, wherein the plurality of oil distribution pipes are respectively connected with one hydraulic valve of the first control valve groups, the first control valve groups are controlled by a master control system to automatically and correspondingly convey lubricating oil to each distributor when the plurality of oil distribution pipes are in a certain time, and each distributor is used for quantitatively and automatically adding the lubricating oil through the oil filling positions of the oil distribution pipes, wherein the oil distribution pipes are connected with a grinding head assembly.
Further, the distributor at least comprises a distributor I, a distributor II and a distributor III; the plurality of hydraulic valves of the first control valve group are respectively connected to the first distributor, the second distributor and the third distributor, and the lengths of the first oil distributing pipes are consistent.
Further, the distributor at least comprises a distributor I, a distributor II and a distributor III; the length of the oil-adding oil-distributing pipe II which is respectively connected to the grinding head assembly is consistent with that of the oil-adding oil-distributing pipe II which is respectively connected to the grinding head assembly.
Further, an oil outlet of the oil filling level of the grinding head assembly is provided with an oil overflow sensor, and the oil overflow sensor is connected with the main control system.
Further, the hydraulic valve is one of an electrohydraulic proportional valve, a flow dividing and collecting valve, a flow dividing valve and a flow collecting valve.
Further, the number of the first oil distribution pipes is larger than or equal to the number of the second oil distribution pipes.
Further, the grinding head assembly comprises a main shaft and a polishing grinding head, wherein the main shaft and the polishing grinding head are both provided with oil adding levels, so that the distributor is connected with the oil adding levels of the main shaft and the polishing grinding head through the oil distributing pipe II.
Further, the main oil delivery pipe comprises a first main oil delivery pipe and a second main oil delivery pipe, the oil filling pump is connected with an oil filter through the first main oil delivery pipe, and the oil filter is connected with the oil inlet end of the first control valve group through the second main oil delivery pipe.
Further, the multipoint automatic oiling system applied to the polishing equipment further comprises a distributor IV, a second control valve group, a third control valve group and a fourth control valve group;
replacing the first control valve group by the distributor IV so that the oil filter is connected with the distributor IV through the main oil conveying pipe II;
the first distributor is replaced by the second control valve group, so that the fourth distributor is connected with the oil inlet end of the second control valve group through the first oil distributing pipe;
the second distributor is replaced by the third control valve group, so that the fourth distributor is connected with the oil inlet end of the third control valve group through the first oil distributing pipe;
the third distributor is replaced by the fourth control valve group, so that the fourth distributor is connected with the oil inlet end of the fourth control valve group through the first oil distributing pipe;
the second control valve group, the third control valve group and the fourth control valve group are respectively connected with the oiling position of the grinding head assembly through the oil distribution pipe II to automatically add lubricating oil at fixed time and fixed quantity.
The multipoint automatic oiling system applied to the polishing equipment provided by the embodiment of the utility model has at least the following technical effects or advantages:
1. compared with the conventional oiling system of the polishing equipment, the manual oiling monitoring method is implemented. According to the embodiment of the utility model, the automatic oiling system controls the oiling pump to pump lubricating oil to the first control valve group along a pipeline arranged on the main oil conveying pipe through the main control system, and a plurality of hydraulic valves of the first control valve group are correspondingly connected with a plurality of distributors one by one through the first oil distributing pipe so as to independently control an oil way on each distributor through the hydraulic valve of the first control valve group and automatically convey the lubricating oil to each distributor at regular time; then, a plurality of distributors are correspondingly connected to each oil adding level of the grinding head assembly through the oil distribution pipe II, and each oil adding level of the grinding head assembly can be correspondingly provided with an independent distributor for quantitatively distributing and adding oil; so that the main control system controls the first control valve group to automatically convey lubricating oil to each distributor at regular time, and each distributor quantitatively and automatically lubricates a plurality of oiling levels of the grinding head assembly, thereby improving oiling efficiency, avoiding the misjudgment of oiling caused by manual monitoring oiling in the past, reducing cost and effectively avoiding the conditions of not in place oiling and oil leakage.
2. Compared with the prior implementation method that the oil filling pump directly pumps the lubricating oil to the distributor. The distributor of the automatic oiling system in the embodiment of the utility model comprises a distributor I, a distributor II and a distributor III, and is also provided with a first control valve group with a plurality of hydraulic valves, and the plurality of hydraulic valves of the first control valve group are used for independently controlling the distributor I, the distributor II and the distributor III so as to meet the independent control of each distributor; the lengths of the first oil distributing pipes which are connected with the first distributor, the second distributor and the third distributor in a three-phase manner are consistent, so that the pressure of the pipeline of each first oil distributing pipe is ensured to be the same; therefore, the first control valve group can convey lubricating oil to each distributor at regular time and quantity, and the oiling efficiency and the oiling amount precision of the grinding head assembly are improved.
3. Compared with the conventional oiling system of the polishing equipment, the lubricating oil is uniformly distributed to each oiling level of the grinding head assembly through one distributor, and the lengths of the distributed oil distribution pipes are inconsistent. The automatic oiling system comprises a first distributor, a second distributor and a third distributor, and is further provided with a first control valve group with a plurality of hydraulic valves, wherein the first distributor, the second distributor and the third distributor are independently controlled by the plurality of hydraulic valves of the first control valve group, and the lengths of a second distribution oil pipe connected to a grinding head assembly are consistent; therefore, on the premise of meeting independent control of each distributor, the pipeline pressure of each oil distribution pipe II is ensured to be the same by setting the length of each oil distribution pipe II to be consistent, so that each distributor can accurately control the quantity of lubricating oil distributed to the grinding head assembly, and the oiling efficiency and the oiling quantity precision of the grinding head assembly are further improved.
4. The oil outlet of each oil filling level of the grinding head assembly is provided with an oil overflow sensor, and in the process of filling oil into the oil filling level of the grinding head assembly, the oil overflow sensor is utilized to sense whether the oil filling level overflows; if lubricating oil overflows, the oil overflow sensor feeds back a signal to the main control system, so that the main control system controls the oil pump and the first control valve group to stop oiling the oil filling position of the oil overflow, manual monitoring oiling is replaced, automatic detection of the oiling condition of the oil filling level of the grinding head assembly is realized, the problem of oiling overflow is prevented, and the labor cost is further reduced.
5. The oil filter is connected with the distributor fourth through a column oil delivery pipe I, the distributor fourth is connected with the second control valve group, the third control valve group and the fourth control valve group through a branch oil delivery pipe I, and lubricating oil filtered by the oil filter is quantitatively distributed to the second control valve group, the third control valve group and the fourth control valve group by the distributor; the second control valve group, the third control valve group and the fourth control valve group are all connected to the oiling position of the grinding head assembly through the oil distribution pipe II, so that independent oiling control is carried out on the oiling position of the grinding head assembly, the timing and quantitative automatic lubricating oil adding of the oiling position on the grinding head assembly is realized, and the requirement of a user on lubricating oil adding of the grinding head assembly is met.
Drawings
FIG. 1 is a schematic diagram of the system connection principle of a multi-point automatic oiling system applied to polishing equipment according to a first embodiment of the present utility model;
fig. 2 is a schematic diagram showing a system connection principle of the multi-point automatic oiling system applied to the polishing apparatus according to the second embodiment of the present utility model.
In the figure:
10. a fuel pump;
20. a first control valve group; 21. the second control valve group; 22. the third control valve group; 23. a fourth control valve group;
30. a first distributor; 31. a second distributor; 32. a third distributor; 33. a fourth distributor;
40. a primary oil delivery pipe I; 41. a second main oil delivery pipe; 42. dividing an oil conveying pipe I; 43. a second oil distribution pipe;
50. an oil filter;
60. a main shaft; 61. polishing grinding head; 611. and (5) adding an oil level.
Detailed Description
For better understanding of the present technical solution, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
First embodiment
As shown in fig. 1, a multi-point automatic oiling system applied to polishing equipment is provided, and is used for adding lubricating oil to a grinding head assembly of the polishing equipment, so that abrasion of equipment parts caused by long-term operation of the grinding head assembly is prevented. The automatic oiling system mainly comprises an oiling pump 10, a first control valve group 20 and a distributor, wherein the oiling pump 10 and the first control valve group 20 are electrically connected with a main control system of a host, an oil inlet end of the oiling pump 10 is connected to an oil tank filled with lubricating oil, and an oil outlet end of the oiling pump 10 is connected to the first control valve group 20 through a main oil conveying pipe, so that the main control system controls the oiling pump 10 to pump the lubricating oil to the first control valve group 20 along an oil path arrangement of the main oil conveying pipe. The first control valve group 20 is provided with a plurality of hydraulic valves, in the embodiment of the utility model, at least three hydraulic valves are arranged, and the three hydraulic valves are correspondingly connected with a distributor through a first oil distributing pipe 42, namely, each hydraulic valve of the first control valve group 20 is correspondingly connected with a distributor; the main control system controls the hydraulic valve of the first control valve group 20 to automatically and regularly convey the lubricating oil to each corresponding connected distributor along the oil way arrangement of the first oil distributing and conveying pipe 42 without excessive human intervention.
Then, each distributor correspondingly connected with the hydraulic valve is connected to each oil adding level 611 of the grinding head assembly through a second oil distributing pipe 43 so as to quantitatively and automatically add lubricating oil to a plurality of oil adding levels 611 of the grinding head assembly. The oil is automatically supplied to the timing of the distributor according to the hydraulic valve of the first control valve group 20, and the oil is supplied to the oil supply position 611 of the grinding head assembly by the ration of each distributor, without manually opening or closing the oil supply path.
The multipoint automatic oiling system applied to the polishing equipment provided by the embodiment of the utility model has at least the following technical effects or advantages:
compared with the conventional oiling system of the polishing equipment, the manual oiling monitoring method is implemented. In the embodiment of the utility model, the automatic oiling system pumps lubricating oil to the first control valve group 20 through the oiling pump 10 along the pipeline of the main oil delivery pipe, and a plurality of hydraulic valves of the first control valve group 20 are correspondingly connected with a plurality of distributors I30 through the distributing pipe I so as to independently control an oil way on each distributor through the hydraulic valve of the first control valve group 20 and automatically convey the lubricating oil to each distributor at regular time; then, the plurality of distributors are correspondingly connected to each oiling level 611 of the grinding head assembly through the second oil distributing pipe 43, and each oiling level 611 of the grinding head assembly can be correspondingly provided with an independent distributor for quantitatively distributing oiling; so that the first control valve group 20 can automatically and regularly oil and lubricate the multiple oil adding levels 611 of the grinding head assembly under the control of the main control system, thereby improving the oil adding efficiency, avoiding the misjudgment of oil adding caused by manual monitoring oil adding in the past, reducing the labor cost and effectively avoiding the conditions of oil adding overflow, oil adding in place and oil leakage.
In the embodiment of the utility model, the type of the hydraulic valve is selected according to the requirement that the hydraulic valve used in the embodiment of the utility model is one of an electrohydraulic proportional valve, a flow dividing and collecting valve, a flow dividing valve and a flow collecting valve, and the hydraulic valve can be reasonably selected according to the oil filling condition of the oil filling level 611 of the grinding head assembly.
The distributor at least comprises a distributor I30, a distributor II 31 and a distributor III 32. As can be seen from the above description of the first control valve group 20, the first control valve group 20 is provided with at least three hydraulic valves. Therefore, by connecting the three hydraulic valves of the first control valve group 20 to the oil inlet ends of the first, second and third distributors 30, 31, 32 through the first oil delivery pipe 42, respectively; and the length of each oil distributing pipe I42 which is respectively connected with the distributor I30, the distributor II 31 and the distributor III 32 is set to be consistent.
In this way, compared to the prior art embodiments in which the petrol pump 10 pumps the grease directly to the dispenser. The automatic oiling system in the embodiment of the utility model independently controls the first distributor 30, the second distributor 31 and the third distributor 32 by utilizing the plurality of hydraulic valves of the first control valve group 20 so as to meet the independent control of each distributor; the lengths of the first oil distributing pipes 42 connected with the first distributor 30, the second distributor 31 and the third distributor 32 are consistent, so that the pipeline pressure of each first oil distributing pipe 42 is ensured to be the same; thereby enabling the first control valve group 20 to deliver the lubricating oil to each dispenser at regular time and quantity, improving the oiling efficiency and the oiling amount accuracy of the grinding head assembly.
Similarly, it is available that the length design requirements for the oil filling position 611 of the grinding head assembly and the adopted oil dividing and conveying pipe two 43 are that the lengths of the oil dividing and conveying pipes two 43 of the oil filling position 611 of the grinding head assembly, respectively connected with the first distributor 30, the second distributor 31 and the third distributor 32, are identical, so that the pipeline pressure of each oil dividing and conveying pipe two 43 is ensured to be identical.
In this way, compared with the conventional oiling system of the polishing device, the lubricating oil is uniformly distributed to each oiling level 611 of the grinding head assembly through one distributor, and the lengths of the distributed oil distribution pipes are not uniform. The automatic oiling system in the embodiment of the utility model independently controls the first distributor 30, the second distributor 31 and the third distributor 32 by utilizing the plurality of hydraulic valves of the first control valve group 20 so as to meet the independent control of each distributor; and the lengths of the oil distributing pipes II 43 which are connected to the grinding head assembly are consistent through the first distributor 30, the second distributor 31 and the third distributor 32, so that the pipeline pressure of each oil distributing pipe II 43 is ensured to be the same, the quantity of lubricating oil distributed to the grinding head assembly can be accurately controlled by each distributor, and the oiling efficiency and the oiling quantity precision of the grinding head assembly are further improved.
As can be seen from the description of the above technical solutions, the first control valve set 20 is provided with at least three hydraulic valves, and the corresponding distributor is provided with at least a distributor one 30, a distributor two 31 and a distributor three 32. Therefore, according to the design requirement that each hydraulic valve of the first control valve group 20 is correspondingly connected with one distributor, at least three oil distributing pipes 42 are needed in the embodiment of the present utility model. According to the design requirement of a distributor corresponding to a oiling position 611 connected with the grinding head assembly, in the embodiment of the utility model, at least three oil separating pipes two 43 are needed. Of course, in the case that the grinding head assembly continues to increase the oil filling level 611, a plurality of oil distributing pipes II 43 can be selectively connected to the distributor, so as to meet the oil filling and lubrication requirements of the grinding head assembly. Thus, the arrangement requirements for the number of the first branch oil pipelines 42 and the second branch oil pipelines 43 are that the number of the first branch oil pipelines 42 is larger than or equal to the number of the second branch oil pipelines 43. Therefore, the oiling and lubricating efficiency of the grinding head assembly is improved.
The oil outlet of the oiling position 611 of the grinding head assembly is provided with an oil overflow sensor, and the oil overflow sensor is electrically connected with a main control system so as to detect the oil overflow condition of the oil outlet of the oiling position 611 in real time through the oil overflow sensor, and feed back the oil overflow signal to the main control system, and the main control system sends an instruction to the oiling pump 10 and the first control valve group 20 according to the feedback signal of the oil overflow sensor so that the oiling pump 10 and the first control valve group 20 execute corresponding actions. For example, when the oil outlet overflows, the main control system controls the pumping amount of the oil filling pump 10, and the main control system controls the hydraulic valve of the first control valve group 20 to stop the filling action to the corresponding filling level 611.
In this way, by arranging the oil overflow sensor at the oil outlet of each oil filling level 611 of the grinding head assembly, in the process of filling oil into the oil filling level 611 of the grinding head assembly, the oil overflow sensor is used for sensing whether the oil filling level 611 overflows; if lubricating oil overflows, the oil overflow sensor feeds back a signal to the main control system, so that the main control system controls the oil filling pump 10 and the first control valve group 20 to stop filling the oil to the oil filling level 611 of the oil overflow, manual monitoring and filling are replaced, automatic detection of the oil filling condition of the oil filling level 611 of the grinding head assembly is realized, the problem of oil filling overflow is prevented, and the labor cost is further reduced.
In practical use, in order to prevent the problem of the abrasion of the hydraulic components by particulate impurities in the lubricating oil, which affects the operation of the automatic oiling system, an oil filter 50 is provided between the oiling pump 10 and the first control valve group 20, and the lubricating oil before entering the first control valve group 20 is filtered through the oil filter 50. More specifically, the main oil delivery pipe is set to be a first main oil delivery pipe 40 and a second main oil delivery pipe 41, wherein the oil filling pump 10 is connected with the oil inlet end of the oil filter 50 through the first main oil delivery pipe 40, and the oil outlet end of the oil filter 50 is connected with the oil inlet end of the first control valve group 20 through the second main oil delivery pipe 41; the oil pump 10 is enabled to convey lubricating oil to the oil filter 50 along the oil path of the first main oil conveying pipe 40 for filtering, and the filtered lubricating oil is conveyed to the first control valve group 20 along the oil path of the second main oil conveying pipe 41, so that normal operation of components of the automatic oiling system is ensured.
The grinding head assembly includes a main shaft 60 and a polishing grinding head 61. The main shaft 60 is movably connected with the bearing sleeve through a bearing, for example, an upper bearing is sleeved at the upper end of the main shaft 60, and a lower bearing is sleeved at the lower end of the main shaft 60, so that the main shaft 60 is movably connected with the bearing sleeve through the upper bearing and the lower bearing; the polishing grinding head 61 is in transmission connection with the main shaft 60 through a coupling. Since parts are worn during long-term operation of the main shaft 60 and the polishing head 61, it is necessary to lubricate the movable joint with oil to reduce wear, and therefore, the oil level 611 is provided at a position corresponding to the upper bearing and the lower bearing of the main shaft 60, and the oil level 611 is provided at a position corresponding to the coupling of the polishing head 61.
Then, the oil distributing pipe II connected with the distributor I30 is connected to the oil filling position 611 of the upper bearing arranged on the main shaft 60, the oil distributing pipe II connected with the distributor II 31 is connected to the oil filling position 611 of the lower bearing arranged on the main shaft 60, and the oil distributing pipe II connected with the distributor III 32 is connected to the oil filling position 611 of the coupling arranged on the polishing grinding head 61, so that the oil filling and lubricating requirements of the main shaft 60 and the polishing grinding head 61 of the grinding head assembly are met.
Taking an example of automatic lubrication of the main shaft 60 and the polishing grinding head 61 of the grinding head assembly by using an automatic oiling system, the operation method of the embodiment of the utility model is as follows, referring to fig. 1:
(1) Pumping the lubricating oil in the oil tank to the oil filter 50 along the oil path arrangement of the primary oil delivery pipe one 40 by the oil pump 10;
(2) The lubricating oil filtered by the oil filter 50 is conveyed to the oil inlet end of the first control valve group 20 through the second main oil conveying pipe 41;
(3) The first control valve group 20 is provided with three hydraulic valves, and the three hydraulic valves are respectively connected with the first distributor 30, the second distributor 31 and the third distributor 32 through the first oil distributing pipe 42, and the three hydraulic valves automatically and regularly convey lubricating oil to the first distributor 30, the second distributor 31 and the third distributor 32 along the oil path arrangement of the first oil distributing pipe 42 under the control of the main control system;
(4) The first distributor 30 and the second distributor 31 are respectively connected to the upper bearing oil level and the lower bearing oil level of the main shaft 60 through the second oil distribution pipe 43, and the third distributor 32 is connected to the oil level of a coupling connected between the polishing grinding head 61 and the main shaft 60 through the second oil distribution pipe 43, so that the main shaft 60 of the grinding head assembly and the polishing grinding head 61 are automatically and regularly lubricated in a oiling mode.
Second embodiment
The difference between the embodiment of the utility model and the first embodiment is that the utility model also comprises a fourth distributor 33, a second control valve group 21, a third control valve group 22 and a fourth control valve group 23, wherein the fourth distributor 33 replaces the first control valve group 20, the second control valve group 21 replaces the first distributor 30, the third control valve group 22 replaces the second distributor 31, and the fourth control valve group 23 replaces the third distributor 32; the rest are the same and will not be described in detail here.
More specifically, as shown in fig. 2, in the multi-point automatic oiling system applied to polishing equipment according to the embodiment of the present utility model, after using the fourth distributor 33 to replace the first control valve set 20 and the first second control valve set 21 to replace the first distributor 30, the filter is connected to the fourth distributor 33 through the second main oil delivery pipe 41, and the fourth distributor 33 is connected to the oil inlet end of the second control valve set 21 through the first oil delivery pipe 42. The lubricating oil filtered by the oil filter 50 can be further conveyed to the distributor IV 33 through the main oil conveying pipe II 41, a part of the lubricating oil is distributed to the second control valve group 21 by the distributor IV 33, the second control valve group 21 is connected with the oiling position 611 of the main shaft 60 on the grinding head assembly through the oil conveying pipe II 43, and the second control valve group 21 independently conveys the lubricating oil to one oiling position 611 of the main shaft 60 of the grinding head assembly in a timing and quantitative mode. Thereby realizing control of individual fueling to the fueling position 611 of the main shaft 60.
When the second distributor 31 is replaced by the third control valve group 22, the fourth distributor 33 is connected with the oil inlet end of the third control valve group 22 through the first oil distributing pipe 42. A part of lubricating oil is distributed to the third control valve group 22 by the fourth distributor 33, the third control valve group 22 is connected with another oil filling level 611 of the main shaft 60 on the grinding head assembly through the second oil distribution pipe 43, and the third control valve group 22 independently and quantitatively conveys the lubricating oil to the other oil filling level 611 of the main shaft 60 of the grinding head assembly in a timing way. Thereby further realizing the control of independently oiling the oiling position 611 of the main shaft 60; thus, when it is still necessary to continue adding lubricating oil to other oil adding levels 611 of the main shaft 60, the push-set control valve group can be used for independently performing oil adding control or simultaneously performing oil adding to a plurality of oil adding levels 611 by using the same control valve group.
When the third distributor 32 is replaced by the fourth control valve group 23, the fourth distributor 33 is connected with the oil inlet end of the fourth control valve group 23 through the first oil distributing pipe 42. And a part of lubricating oil is distributed to the fourth control valve group 23 by utilizing the distributor IV 33, the fourth control valve group 23 is connected with the oiling position 611 of the polishing grinding head 61 on the grinding head assembly through the oil distribution pipe II 43, and the fourth control valve group 23 independently conveys the lubricating oil to the oiling position 611 of the polishing grinding head 61 of the grinding head assembly in a timing and quantitative manner. Thereby realizing the control of the oiling position 611 of the polishing grinding head 61 to independently carry out oiling; thus, when it is also necessary to continue adding lubricating oil to the other oil adding levels 611 of the polishing head 61, the control valve group can be provided so as to perform oil adding control alone or to simultaneously perform oil adding to a plurality of oil adding levels 611 by using the same control valve group.
Thus, through the above optimal design of the control component, the uniform distribution of the lubricating oil to each control valve group by using the distributor IV 33 is also realized, and then the lubricating oil is automatically and regularly added to the main shaft 60 of the grinding head assembly or the oiling position 611 on the polishing grinding head 61 through each control valve group, so that the requirement of a user on adding the lubricating oil to the grinding head assembly is met.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present utility model without departing from the spirit or scope of the utility model. Thus, it is intended that the present utility model also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (9)
1. A multi-point automatic oiling system for polishing equipment, comprising:
a fuel pump;
the first control valve group is connected with the oil filling pump through a main oil conveying pipe, and the first control valve group and the oil filling pump are connected with a main control system so that the main control system controls the oil filling pump to pump lubricating oil to the first control valve group, and the first control valve group is provided with a plurality of hydraulic valves;
the oil distribution device comprises a plurality of oil distribution pipes, a plurality of first control valve groups and a plurality of second control valve groups, wherein the plurality of oil distribution pipes are respectively connected with one hydraulic valve of the first control valve groups, the first control valve groups are controlled by a master control system to automatically and correspondingly convey lubricating oil to each distributor when the plurality of oil distribution pipes are in a certain time, and each distributor is used for quantitatively and automatically adding the lubricating oil through the oil filling positions of the oil distribution pipes, wherein the oil distribution pipes are connected with a grinding head assembly.
2. The multi-point automatic oiling system for polishing equipment according to claim 1, wherein said dispenser comprises at least a first dispenser, a second dispenser, and a third dispenser; the plurality of hydraulic valves of the first control valve group are respectively connected to the first distributor, the second distributor and the third distributor, and the lengths of the first oil distributing pipes are consistent.
3. The multi-point automatic oiling system for polishing equipment according to claim 1, wherein said dispenser comprises at least a first dispenser, a second dispenser, and a third dispenser; the length of the oil-adding oil-distributing pipe II which is respectively connected to the grinding head assembly is consistent with that of the oil-adding oil-distributing pipe II which is respectively connected to the grinding head assembly.
4. The multipoint automatic oiling system applied to polishing equipment according to claim 1, wherein an oil outlet of an oil filling level of the grinding head assembly is provided with an oil overflow sensor, and the oil overflow sensor is connected with the main control system.
5. The multi-point automatic oiling system applied to polishing equipment according to claim 2, wherein said hydraulic valve is one of an electro-hydraulic proportional valve, a flow dividing and collecting valve, a flow dividing valve, and a flow collecting valve.
6. The multiple point automatic oiling system for polishing equipment according to any one of claims 1 to 5, wherein the number of first oil distribution pipes is greater than or equal to the number of second oil distribution pipes.
7. The multipoint automatic oiling system applied to polishing equipment according to any one of claims 1 to 5, wherein the grinding head assembly comprises a main shaft and a polishing grinding head, wherein the main shaft and the polishing grinding head are both provided with an oiling level, so that the distributor is connected with the oiling levels of the main shaft and the polishing grinding head through the oil distributing pipe II.
8. A multipoint automatic oiling system applied to polishing equipment according to claim 2 or 3, wherein the main oil delivery pipe comprises a first main oil delivery pipe and a second main oil delivery pipe, the oil pump is connected with an oil filter through the first main oil delivery pipe, and the oil filter is connected with an oil inlet end of the first control valve group through the second main oil delivery pipe.
9. The multi-point automatic oiling system applied to polishing equipment according to claim 8, further comprising a distributor four, a second control valve group, a third control valve group, a fourth control valve group;
replacing the first control valve group by the distributor IV so that the oil filter is connected with the distributor IV through the main oil conveying pipe II;
the first distributor is replaced by the second control valve group, so that the fourth distributor is connected with the oil inlet end of the second control valve group through the first oil distributing pipe;
the second distributor is replaced by the third control valve group, so that the fourth distributor is connected with the oil inlet end of the third control valve group through the first oil distributing pipe;
the third distributor is replaced by the fourth control valve group, so that the fourth distributor is connected with the oil inlet end of the fourth control valve group through the first oil distributing pipe;
the second control valve group, the third control valve group and the fourth control valve group are respectively connected with the oiling position of the grinding head assembly through the oil distribution pipe II to automatically add lubricating oil at fixed time and fixed quantity.
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CN202321379538.9U CN219854019U (en) | 2023-05-31 | 2023-05-31 | Multi-point automatic oiling system applied to polishing equipment |
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