CN219830501U - Novel total hydrocarbon on-line measuring alarm instrument equipment - Google Patents

Novel total hydrocarbon on-line measuring alarm instrument equipment Download PDF

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Publication number
CN219830501U
CN219830501U CN202320748809.7U CN202320748809U CN219830501U CN 219830501 U CN219830501 U CN 219830501U CN 202320748809 U CN202320748809 U CN 202320748809U CN 219830501 U CN219830501 U CN 219830501U
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waste gas
passageway
air
sampling
gas
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李鹏
班亚伟
李昱冲
刘辉
熊向辉
林颢轩
张莹莹
程静然
董洛洛
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Luoyang Zhida Petrochemical Engineering Co ltd
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Luoyang Zhida Petrochemical Engineering Co ltd
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Abstract

The utility model provides a novel total hydrocarbon on-line measuring alarm instrument equipment, including sampling waste gas passageway, the purification wind passageway, detect the passageway, sampling waste gas passageway is including the waste gas filter that communicates in proper order, the extraction air pump, oil water separator, the waste gas relief valve, the three-way valve, waste gas flowmeter, the purification wind passageway is including the purification wind filter that communicates in proper order, purification wind oil water separator, purification wind relief valve, purification wind flowmeter, sampling waste gas passageway's input and waste gas sampling pipeline intercommunication, purification wind passageway's input and purification tuber pipe line intercommunication, sampling waste gas passageway, purification wind passageway's output and detection passageway's input intercommunication, detection passageway is including the desicator that communicates in proper order, the gas buffer tank, the detector, send the air pump outward, detection passageway's output and waste gas return line intercommunication, another entry and the standard gas pipeline intercommunication of three-way valve. The utility model solves the problems of the existing detector that the oxygen content is required and the chromatograph is expensive, and has wide universality.

Description

Novel total hydrocarbon on-line measuring alarm instrument equipment
Technical Field
The utility model belongs to the technical field of online detection in petrochemical industry, and particularly relates to novel online detection alarm equipment for total hydrocarbons.
Background
Volatile organic compound treatment focuses on treatment facilities which singly adopt processes such as photo-oxidation, photocatalysis, low-temperature plasma, disposable activated carbon adsorption, spray absorption and the like.
The low-temperature diesel oil absorption oil gas recovery process recommended in the technical specification of petroleum refining industrial waste gas treatment engineering is a process route adopted by petrochemical enterprises at present. The exhaust gas absorbed by the low-temperature diesel in the route generally enters the heating furnace through an air inlet of the heating furnace for combustion. One of the important control parameters of this scheme is the total hydrocarbon content in the exhaust gas after absorption to prevent the hydrocarbon content from exceeding the lower explosive concentration limit.
The existing related instrument and meter schemes for detecting the concentration of combustible substances in a pipeline generally comprise the following steps: 1. a conventional pump-type catalytic combustion type combustible gas detector is adopted; 2. a conventional pump-type catalytic PID type combustible gas detector is adopted; 3. a chromatographic analyzer was used. The hydrocarbon content in the waste gas is mixed with air and then is burnt in a heating furnace (the required oxygen content is lower than 2%), and the concentration of combustible substances in the pipeline is required to be detected before burning through the scheme. The main problems with these three schemes are: 1. the existing catalytic combustion type combustible gas detector requires the oxygen content to exceed 10%, and the oxygen content in the absorbed waste gas is far below the value and cannot be detected; 2. the PID detector has no requirement on the oxygen content, but is limited to the characteristics of the product, the detectable range is extremely small, and the measurement requirement cannot be met; 3. chromatograph is expensive.
Disclosure of Invention
In order to solve the problems of the existing catalytic combustion type combustible gas detector that the oxygen content is required and the chromatograph is expensive, the utility model provides novel total hydrocarbon on-line detection alarm instrument and device.
The aim of the utility model is realized by adopting the following technical scheme. The utility model provides novel total hydrocarbon on-line detection alarm equipment, which comprises a sampling waste gas passage, a purified air passage and a detection passage, wherein the sampling waste gas passage comprises a waste gas filter, an extraction air pump, an oil-water separator, a waste gas pressure reducing valve, a three-way valve and a waste gas flowmeter which are sequentially communicated, the purified air passage comprises a purified air filter, a purified air-oil-water separator, a purified air pressure reducing valve and a purified air flowmeter which are sequentially communicated, the input end of the sampling waste gas passage is communicated with a waste gas sampling pipeline, the input end of the purified air passage is communicated with a purified air pipe, the output ends of the sampling waste gas passage and the purified air passage are communicated with the input end of the detection passage, the detection passage comprises a dryer, a gas buffer tank, a detector and an external air pump which are sequentially communicated, the output end of the detection passage is communicated with a waste gas return pipeline, and the other inlet of the three-way valve is communicated with a standard gas pipeline.
Further, exhaust gas filter, extraction air pump, oil water separator, waste gas relief pressure valve, three-way valve, waste gas flowmeter, purified air filter, purified air oil water separator, purified air relief pressure valve, purified air flowmeter, desicator, gas buffer tank, detector, outer air feed pump are all installed inside the box.
Further, a glass window for observing the waste gas flowmeter, the purified air flowmeter and the detector is arranged on the box body.
Further, the exhaust gas pressure reducing valve, the purified air pressure reducing valve and the operation knob of the three-way valve are arranged outside the box body.
Further, the box body is provided with a cable inlet wire sealing gram serving as a cable interface and used for supplying power to the pumping air pump, the out-feeding air pump and the detector.
Further, set up the sampling waste gas interface that is used for connecting sampling waste gas passageway and waste gas sampling pipeline on the box, be used for connecting the purification wind interface of purification wind passageway and purification wind pipeline, be used for connecting the standard gas interface of three-way valve and standard gas pipeline, be used for connecting the waste gas return interface of detection passageway and waste gas return pipeline, sampling waste gas interface, purification wind interface, standard gas interface, waste gas return interface all adopt the cutting ferrule interface.
Further, exhaust gas filter, extraction air pump, oil water separator, waste gas relief pressure valve, three-way valve, waste gas flowmeter, purified air filter, purified air oil water separator, purified air relief pressure valve, purified air flowmeter, desicator, gas buffer tank, detector, outer air supply pump pass through stainless steel cutting ferrule union coupling, sample waste gas passageway, the output of purified air passageway and the input of detection passageway pass through cutting ferrule three-way connection.
Compared with the prior art, the utility model has the following advantages: the waste gas in the waste gas pipeline is sampled through the equipment and the purified air with a certain proportion is calculated and distributed through the flowmeter, so that the oxygen content in the waste gas is increased, the waste gas after mixing the purified air is detected, the problem that the existing catalytic combustion type combustible gas detector is required for the oxygen content is solved, the problem that the chromatograph is high in price is solved, the disposable investment cost and the later operation cost are greatly reduced, and the universality is wide.
The foregoing description is only an overview of the present utility model, and is intended to be implemented in accordance with the teachings of the present utility model, as well as the preferred embodiments thereof, together with the following detailed description of the utility model, given by way of illustration only, together with the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of the gas path flow of an embodiment of a novel total hydrocarbon on-line detection alarm device of the present utility model;
FIG. 2 is a schematic diagram showing the internal structural arrangement of an embodiment of a novel total hydrocarbon on-line detection alarm apparatus of the present utility model;
FIG. 3 is a schematic diagram of a cover plate of a novel total hydrocarbon on-line detection alarm device embodiment of the utility model.
[ reference numerals ]
1-1: exhaust gas filter
1-2: air purifying filter
2: air pump
3-1: waste gas oil-water separator
3-2: air-purifying oil-water separator
4-1: exhaust gas pressure reducing valve
4-2: purified air pressure reducing valve
5: three-way valve
6-1: waste gas flowmeter
6-2: purified air flowmeter
7: dryer
8: gas buffer tank
9: detector for detecting a target object
10: external air supply pump
11: box body
12: box cover plate
13: glass window
14: cable inlet wire sealing gram
15: sampling waste gas interface
16: purifying air interface
17: air marking interface
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model relates to an embodiment of novel total hydrocarbon on-line detection alarm instrument and equipment, which is shown in fig. 1 to 3, and comprises a filter, an extraction air pump 2, an oil-water separator, a pressure reducing valve, a three-way valve 5, a flowmeter, a dryer 7, an air buffer tank 8, a detector 9, an external air supply pump 10, and in the embodiment, a box body 11, a box body cover plate 12, a glass window 13, a cable inlet wire sealing gram 14, a sampling waste gas interface 15, a purified air interface 16 and a standard air interface 17.
In the embodiment, two filters are arranged, namely an exhaust gas filter 1-1 and a purified air filter 1-2, two oil-water separators are arranged, namely an exhaust gas oil-water separator 3-1 and a purified air oil-water separator 3-2, two pressure reducing valves are arranged, namely an exhaust gas pressure reducing valve 4-1 and a purified air pressure reducing valve 4-2, two flow meters are arranged, namely an exhaust gas flow meter 6-1 and a purified air flow meter 6-2, and a detector 9 is a catalytic combustion type combustible gas detector.
In the embodiment, a filter, an extraction air pump 2, an oil-water separator, a pressure reducing valve, a three-way valve 5, a flowmeter, a dryer 7, a gas buffer tank 8, a detector 9 and an external air pump 10 are all arranged inside a box 11; the case cover 12 is fixed to the case 11 by bolts, and the glass window 13 is mounted on the case cover 12 at a specific position shown in fig. 3 at an upper right corner, and in other embodiments, the position of the glass window 13 is adjusted according to the positions of the flowmeter and the detector in the case 11, so that the values of the flowmeter and the detector can be observed through the glass window 13. In this embodiment, the case employs an explosion-proof case. In the embodiment, the operation knob of the pressure reducing valve and the three-way valve is arranged outside the box body, so that the user can conveniently adjust the pressure reducing valve and the three-way valve.
In this embodiment, the cable inlet sealing gland 14, the sampling exhaust gas interface 15, the purified air interface 16 and the standard air interface 17 are installed on the side surface or the bottom of the box 11. The cable inlet wire sealing gram 14 is provided with three in total, and is used as a cable interface to supply power for devices in the box 11, and the devices needing power supply comprise an extraction air pump 2, an external air pump 10 and a detector 9. The sampling waste gas interface 15, the purified air interface 16 and the standard gas interface 17 are all sleeve type interfaces. The sampling exhaust gas interface 15 is connected with an exhaust gas sampling pipeline outside the box body, and the exhaust gas sampling pipeline is connected with an exhaust gas pipeline, and the sampling exhaust gas interface 15 is used for inputting the exhaust gas for sampling detection to the equipment through the exhaust gas sampling pipeline. The purge air connection 16 is connected to a purge air line for introducing purge air into the apparatus. The gas marking interface 17 is connected with a gas marking pipeline and is used for introducing the gas marking to the equipment, and the other end of the gas marking interface is connected with an inlet of the three-way valve to mark the detector 9.
The exhaust gas filter 1-1 is connected with an exhaust gas sampling pipeline outside the box body through a sampling exhaust gas interface 15, and a ball valve is arranged on the exhaust gas sampling pipeline outside the box body. The purified air filter 1-2 is connected with a purified air pipe line outside the box body through a purified air interface 16, and a ball valve is arranged on the purified air pipe line outside the box body. The air delivery pump 10 is connected with an exhaust gas return pipeline through a corresponding exhaust gas return interface arranged on the box body, a ball valve is arranged on the exhaust gas return pipeline outside the box body, and the exhaust gas return interface adopts a clamping sleeve type interface.
In the embodiment, all devices inside the box 11 are connected according to fig. 1 through stainless steel clamping sleeve pipes, the dryer 7, the waste gas flowmeter 6-1 and the purified air flowmeter 6-2 are connected through clamping sleeve type tee joints, wherein the clamping sleeve type tee joints are arranged on the front side of the dryer 7, one opening of the clamping sleeve type tee joints is connected with the dryer 7, and the waste gas flowmeter 6-1 and the purified air flowmeter 6-2 are connected with corresponding openings of the clamping sleeve type tee joints through stainless steel clamping sleeve pipes.
The waste gas filter 1-1, the extraction air pump 2, the oil-water separator 3-1, the waste gas pressure reducing valve 4-1, the three-way valve 5 and the waste gas flowmeter 6-1 are sequentially connected to form a sampling waste gas passage, the purified air filter 1-2, the purified air-oil-water separator 3-2, the purified air pressure reducing valve 4-2 and the purified air flowmeter 6-2 are sequentially connected to form a purified air passage, the sampling waste gas passage and the purified air passage are gathered into a detection passage before the dryer 7, and the detection passage comprises the dryer 7, the gas buffer tank 8, the detector 9 and the external air supply pump 10 which are sequentially connected.
The dryer 7 may be configured to dry the exhaust gas and the purified air gas, or may be configured to mix the exhaust gas and the purified air gas sufficiently in the dryer. The gas buffer tank 8 can ensure that the purified air gas and the waste gas have sufficient stay mixing time, so that the two gases are fully mixed. The detector detects the mixed waste gas, the detector sets an alarm value, and if the total hydrocarbon content in the waste gas exceeds the standard, the detector alarms. The water and oil in the waste gas and purified wind are filtered and separated by a filter and an oil-water separator.
When the utility model is used for sampling the waste gas, the pressure in the waste gas pipeline is close to the normal pressure, so that the waste gas pressure is raised by using the extraction air pump 2 and the delivery air pump 10 in the equipment so as to meet the detection requirement of the detector 9, and the waste gas can enter the equipment to be detected conveniently.
The sample gas extracted by the waste gas sampling pipeline enters the waste gas filter 1-1 through the pipeline, is boosted by the extraction air pump 2, is sent to the waste gas oil-water separator 3-1 through the pipeline, is subjected to liquid removal, enters the waste gas flowmeter 6-1 through the waste gas pressure reducing valve 4-1 and the three-way valve 5, is sent to the dryer 7 for drying, enters the detector 9 after passing through the gas buffer tank 8, and is pumped out by the external air pump 10 after passing through the detector 9, boosted and returned to the waste gas return pipeline.
Purified air extracted through the purified air pipeline enters the purified air filter 1-2 through the pipeline, the filtered purified air is conveyed to the purified air oil-water separator 3-2 through the pipeline, after liquid is removed, purified air is conveyed to the dryer 7 for drying through the purified air pressure reducing valve 4-2 and the purified air flowmeter 6-2, the dried purified air enters the detector 9 through the gas buffer tank 8, and then the pressure is increased through the external air supply pump 10 and returns to the waste gas return pipeline.
The flow rates of the exhaust gas and the purified air can be adjusted by adjusting the exhaust gas pressure reducing valve 4-1 and the purified air pressure reducing valve 4-2, and are shown in the exhaust gas flowmeter 6-1 and the purified air flowmeter 6-2. The values displayed on the exhaust gas flowmeter 6-1 and the purge air flowmeter 6-2 are observed through the glass window 13. The ratio parameters of the waste gas and the purified air can be set by observing the numerical change of the flowmeter and then adjusting the pressure reducing valve to control the flow of the waste gas and the purified air.
One inlet of the three-way valve 5 is connected with the waste gas pressure reducing valve 4-1, the other inlet is connected with the calibration interface 17, and the outlet is connected with the waste gas flowmeter 6-1. By adjusting the three-way valve 5, the introduction of exhaust gas or calibration gas into the exhaust gas flow meter 6-1 can be controlled. The detector 9 may be calibrated when the exhaust gas flow meter 6-1 is supplied with a calibration gas.
The total hydrocarbon content detection process of the utility model is as follows:
the equipment is connected to the exhaust gas pipeline through an exhaust gas sampling pipeline and an exhaust gas return pipeline, and is connected with a purified air pipeline and a calibration gas pipeline, and after the equipment is installed, the detector 9 is calibrated firstly: and closing the waste gas pressure reducing valve 4-1 and the purified air pressure reducing valve 4-2, screwing the three-way valve 5 to the communicated standard gas interface 17, and introducing the standard gas to calibrate the detector. After the calibration is completed, the three-way valve 5 is screwed to the interface of the waste gas pressure reducing valve 4-1. Slowly opening a purified air pressure reducing valve 4-2 to introduce purified air, regulating the purified air pressure reducing valve 4-2 to enable the reading of a purified air flowmeter 6-2 to be stabilized at a numerical value, and then calculating the flow of the waste gas which can meet the detection requirement of a detector under the flow of the purified air; and then the exhaust gas pressure reducing valve 4-1 is slowly opened to feed exhaust gas, and the exhaust gas pressure reducing valve 4-1 is regulated to enable the reading of the exhaust gas flowmeter 6-1 to be stable to the calculated value. The detector 9 can now operate normally.
The oxygen content in normal air is 21%, in order to meet the minimum oxygen content requirement (more than or equal to 10%) of the catalytic combustion type combustible gas detector, when the purified air pressure reducing valve 4-2 is adjusted to enable the reading of the purified air flowmeter 6-2 to be a unit volume flow, the waste gas pressure reducing valve 4-1 is adjusted at the moment to enable the reading of the waste gas flowmeter 6-1 to be a unit volume flow, and the requirement of the detector 9 on the oxygen content can be met.
At this time, the total hydrocarbon concentration in the exhaust gas is reduced by half, and the alarm value of the detector 9 needs to be adjusted accordingly. The primary alarm value of the detector 9 in the novel total hydrocarbon online detection alarm instrument is adjusted to be 12.5% of the lower limit of the explosion concentration, and the secondary alarm value is 25% of the lower limit of the explosion concentration. For example, when the medium in the exhaust gas is mostly propane, the lower limit of the explosion concentration of the propane is 2%, the primary alarm set value of the detector 9 should be modified to 2.5%o, and the secondary alarm set value should be modified to 5%o when the device is used for online detection.
By means of the technical scheme, the utility model can overcome the problems that the existing catalytic combustion type combustible gas detector has high oxygen content requirement and the chromatograph is high in price, and has wide universality.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the utility model as defined by the appended claims and their equivalents.

Claims (7)

1. The utility model provides a novel total hydrocarbon on-line measuring alarm instrument equipment which characterized in that: including sampling exhaust gas passageway, purifying air passageway, detect the passageway, sampling exhaust gas passageway is including the exhaust gas filter that communicates in proper order, the extraction air pump, oil water separator, the waste gas relief pressure valve, the three-way valve, the waste gas flowmeter, purifying air passageway is including the purifying air filter that communicates in proper order, purifying air oil water separator, purifying air relief pressure valve, purifying air flowmeter, sampling exhaust gas passageway's input and waste gas sampling pipeline intercommunication, purifying air passageway's input and purifying air pipe line intercommunication, sampling exhaust gas passageway, purifying air passageway's output and detecting passageway's input intercommunication, detecting passageway is including the desicator that communicates in proper order, the gas buffer tank, the detector, the outer air pump that send, detecting passageway's output and waste gas return line intercommunication, another entry and the standard gas pipeline intercommunication of three-way valve.
2. The novel total hydrocarbon on-line detection alarm instrument device according to claim 1, wherein: the waste gas filter, the pumping air pump, the oil-water separator, the waste gas pressure reducing valve, the three-way valve, the waste gas flowmeter, the purified air filter, the purified air oil-water separator, the purified air pressure reducing valve, the purified air flowmeter, the dryer, the gas buffer tank, the detector and the external air pump are all arranged in the box body.
3. The novel total hydrocarbon on-line detection alarm instrument device according to claim 2, wherein: and a glass window for observing the waste gas flowmeter, the purified air flowmeter and the detector is arranged on the box body.
4. The novel total hydrocarbon on-line detection alarm instrument device according to claim 2, wherein: the operation knob of the waste gas pressure reducing valve, the purified air pressure reducing valve and the three-way valve is arranged outside the box body.
5. The novel total hydrocarbon on-line detection alarm instrument device according to claim 2, wherein: the box body is provided with a cable inlet sealing gram serving as a cable interface and used for supplying power to the pumping air pump, the external air pump and the detector.
6. The novel total hydrocarbon on-line detection alarm instrument device according to claim 2, wherein: the box body is provided with a sampling waste gas interface for connecting a sampling waste gas passage and a waste gas sampling pipeline, a purifying air interface for connecting a purifying air passage and a purifying air pipeline, a standard gas interface for connecting a three-way valve and a standard gas pipeline, and a waste gas return interface for connecting a detection passage and a waste gas return pipeline, wherein the sampling waste gas interface, the purifying air interface, the standard gas interface and the waste gas return interface all adopt cutting sleeve type interfaces.
7. The novel total hydrocarbon on-line detection alarm instrument device according to claim 1, wherein: the waste gas filter, the pumping air pump, the oil-water separator, the waste gas pressure reducing valve, the three-way valve, the waste gas flowmeter, the purified air filter, the purified air oil-water separator, the purified air pressure reducing valve, the purified air flowmeter, the dryer, the gas buffer tank, the detector and the external air supply pump are connected through stainless steel cutting sleeve pipes, and the output ends of the sampling waste gas passage and the purified air passage are connected with the input end of the detection passage through cutting sleeve type three-way joints.
CN202320748809.7U 2023-04-04 2023-04-04 Novel total hydrocarbon on-line measuring alarm instrument equipment Active CN219830501U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320748809.7U CN219830501U (en) 2023-04-04 2023-04-04 Novel total hydrocarbon on-line measuring alarm instrument equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320748809.7U CN219830501U (en) 2023-04-04 2023-04-04 Novel total hydrocarbon on-line measuring alarm instrument equipment

Publications (1)

Publication Number Publication Date
CN219830501U true CN219830501U (en) 2023-10-13

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ID=88247681

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320748809.7U Active CN219830501U (en) 2023-04-04 2023-04-04 Novel total hydrocarbon on-line measuring alarm instrument equipment

Country Status (1)

Country Link
CN (1) CN219830501U (en)

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